Battery Charger PDF

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M/s AMARA RAJA POWER SYSTEMS LTMITED

Karakambadi 517520,
Tirupathi,
Andhra Pradesh,India
Phone : 0877-2265000
Fax : 0877-2285600 / 2285899
Website:www.amararaja.co.in
BATTERY CHARGER CUM DC DISTRIBUTION BOARD PANEL(CE MARKED)
CUSTOMER
M/S TRIVENI TURBINE LTD.
PROJECT NAME
8.1MW-6.3KV TG SET.
M/S NATRON HAYAT D.O.O PULP & PAPER MILL.BOSNIA

E
AMARA RAJA POWER SYSTEMS LTD
PO NO
2000012743 DTD: 28.03.2013
MANUFACTURER
VARIANT
PATH
CLIENT
ITEM CODE:
: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\
JOB NO
0028-13
SO NO
PBLRS/000002/13-14
QUANTITY
1 No
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A R A
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R A J
SYSTEMS
A
LTD
Registered Office & Works.

Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2285561 to 2285565
Battery charger cum DCDB panel

charger panel is CE marked
8
: APL-0028-13
DRG. NO
SALE ORDER NO : PBLRS/000002/13-14

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INDEX
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Revision
SL NO
Drawing No
Sheet No
APL-0028-13
TITLE PAGE
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APL-0028-13
TABLE OF CONTENTS
00
APL-0028-13
GENERAL DESCRIPTION
00
APL-0028-13
4 to 7
TECHNICAL SPECIFICATION
00
APL-0028-13
8 to 9
TECHNICAL DATA SHEET
00
APL-0028-13
10
TECHNICAL DEVIATIONS / JUSTIFICATIONS
00
APL-0028-13
11 to 13
CHARGER THEORY
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APL-0028-13
14
ARP STANDARD SUB-VENDOR LIST
00
BOM-0028-13
15 to 19
BILL OF MATERIALS
00
10
SCH-0028-13
20 to 25
SCHEMATIC DRAWINGS
(INCLUDING BLOCK DIAGRAM)
00
DID-0028-13
26 to 28
DIMENSIONAL DRAWINGS
00
Description
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The Battery Charger is for charging the Battery in various modes and at the same time to meet
the Load requirement. The system consists of two Battery Chargers (Float and Float cum Boost
Chargers) with interlocking contactor circuit and built in DCDB. Each Battery Charger consists
of Double Wound Charger Input Transformer, Rectifier Bridge Circuit, Filter Circuit, Common
Alarm Indicator and Interlocking Circuit. For clear understanding, refer the enclosed Functional
Block Diagram
During normal operation, the Mode Selector Switch remains in AUTO position where the Float
Charger supplies Load current and Battery Trickle charging requirement and the Float cum
Boost Charger remains in OFF condition. Whenever the Battery requires Boost charging, the
same can be selected by throwing the AUTO/FLOAT/BOOST Selector Switch to BOOST mode
in Float cum Boost Charger. Also, provision is available to select the charging modes
Float/Boost automatically and manually by keeping the same switch in AUTO/
FLOAT/BOOST position.
The Battery Chargers work on 400V AC, Three Phase, 50 Hz. supply. The Chargers are
capable of delivering the full rated Load at the specified voltage at output terminals. This
voltage is maintained for AC input variation of +10%, -10% and Load variation from 0-100%
full Load
The Battery Chargers, FC & FCBC and DCDB are housed in a single cabinet of free standing
sheet steel construction. The cabinets are provided with front and back doors for easy
accessibility. All AC input and DC output Circuit Breakers of Float and Float cum Boost
Chargers with built-in DCDB are provided inside the cubicle at appropriate place for easy
accessibility and maintenance. Panel Meters, Meter Selector Switches and Mimic Panel are
provided on the front panel of the cabinet and also cable entry is provided at front bottom of the
cabinet. By opening the front bottom door, one can reach the termination easily.
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PATH
GENERAL DESCRIPTION
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TECHNICAL SPECIFICATION
Type
Rating
: Float & Float cum Boost Charger

: 110V/55A FC & 60A FCBC (Suitable for 55 Cells of 110V/300AH VRLA Battery)
(Full Wave, Full Controlled)
1. AC INPUT
:
a. Voltage
400VAC 10%
:
b. Frequency
50Hz 5%
:
c. Phase, Wire
3 Phase, 4 Wire
2. DC OUTPUT
a. Float Charger
:
i. Voltage
123.75V DC adjustable by +2%, -5%
ii. Regulation
Better than 1% of set value
:
:
iii.Ripple
Less than 3% RMS
:
iv. Current
55A

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b. Float Cum Boost Charger

:
i. Float Voltage
ii. Boost Voltage
:
:
iii. Regulation
Better than 1% of set value
:
iv. Ripple
Less than 3% RMS
:
v. Current
60A
c. System Output
Max. 123.75V DC 1% (At Load Terminals)
:
d. Efficiency
Not less than 75% at full Load
3. METERS
:
Following Digital type meters of 48x 96 Sq.mm with
will be provided in the system for measuring
the respective parameters
VARIANT
ITEM CODE:
1. AC Voltmeter with Selector Switch

2. DC Voltmeter with Selector Switch (FC / FCBC / BATTERY)
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3. DC Ammeter for both FC & FCBC

4. Battery Ammeter (Center Zero)
5. Load Side Voltmeter
6. Load Side Ammeter
4. INDICATIONS : 1. Pilot Lamps will be provided for the following condition:
AC I/P Available (R, Y, B) [common for both FC & FCBC]

Led Indication will be provided for the below condition
C
a.Battery Reverse Polarity
2.Long life LED indicators will be provided for the following

conditions with audio alarm for abnormal conditions:
I. In both FC & FCBC
a.Charger ON
b.Charger Over Load*
c.Charger Fail
II. Common for both FC & FCBC
a.DC Over Voltage*
b.DC Under Voltage*
c.Battery Earth Fault*
d.Mains Fail
e.DC Contactor ON
f.Phase Fail.
g.FCBC on Boost
h.FCBC on Float

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Group Alarm Potential Free Contacts will be provided for Remote Alarm and same will be wired to a
terminal block for Customer / Remote connection.
* Indicates that Individual PFC will be wired upto terminal block for customer remote monitoring purpose.
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Ph.(0877) 2285561 to 2285565

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5. PROTECTIONS : Following Protections will be provided in the system:

1. AC Input MCB for both FC & FCBC
2. DC Output MCCB for both FC & FCBC
3. Fast Semiconductor Fuses for both FC & FCBC Rectifier Bridge
4. Over Voltage Cutback for both FC & FCBC
5. Charger Over Load for both FC & FCBC
6. Battery Input MCCB
7. Battery Earth fault
8. Battery Reverse Polarity
9. Dc Under Voltage
10.Charger Current Limit (105% of rated value)
6. CONTROLS & SWITCHES : Following Controls & Switches will be provided in the system:
1. AC input MCB for both FC & FCBC
2. DC Output MCCB for both FC &FCBC
3. Auto /Manual Float /Manual Boost Mode Selector Switch
4. Float Voltage Variable Potentiometers for both FC & FCBC
5. Boost Voltage Variable Potentiometer for FCBC
6. Lamp Test Push Button
7. Alarm Silence Push Button
8. Heater Power Supply ON / OFF Toggle Switch
9. Door Lamp Power Supply ON/OFF Toggle Switch
10 Socket Power Supply ON/OFF Toggle Switch
11.DC Voltmeter Selector Switch & AC Voltmeter selector switch
7. SPECIAL FEATURES : The following features are provided in the system.
1. Soft start on DC side.
2. Class-F insulation for all magnetics.
3. Automatic voltage regulation using digital controlled logic.
4. Filter circuit to limit ripple
5. Built in auto phase reversal of operation
6. Automatic Float to Boost and vice versa change over based on current drawn by Battery.
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8. DCDB : Built-in DC Distribution Board
Outgoing Feeders : 100A 2P MCCB 1 No.

16A 2P MCB 4 Nos.
10A 2P MCB 6 Nos.
9. GENERAL
1. Cabinet
: Freestanding cabinet, floor mounting type, sheet steel

Construction, easy access for installation and maintenance,
cable entry at Front Bottom of the cabinet.
2. Cabinet Dimensions : As per G.A drawings enclosed

3. Paint
: EXT: RAL-7035
: IP42 as per IS 2147
6. Relative humidity
: 0 - 95% non-condensing
7. CRCA Sheet Thickness : 2.5 mm for load bearing sections & 2.0mm for non-load
bearing sections.
5. Temperature range of operation : 0-50C
VARIANT
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4. Protection class
ITEM CODE:
INT : BRIGHT WHITE
8. Earth Bus Bar (Tinned Copper) : 25 x 6 Sq.mm
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SL NO
Technical Data Sheet for Battery Charger
1
B
Charger Type & Model
Regulation for 0 to 100% Load condition

+10%, -15% supply voltage variation
Voltage adjustment range
:
VARIANT
PATH
ITEM CODE:
110V-126.5V
Floating
110V-123.75V
Output current adjustment range
80-105% of set value
Percent ripple at rated current
<3% RMS
AC supply circuit breaker capacity
10KA
Efficiency when Loaded at
50%
60%
75%
70%
100%
75%
1915 mm (H) X 800 mm(D) X 1000 mm (W)
Over all dimension in mm
Fault current contribution from Battery

Charger under short circuit, KA
10
1% of set value
Boost Voltage
Amar Power Charge & Full wave, Full controlled
5KA
IP - 42
Charger degree of protection , IP
11
2.5mm for front & 2.0mm for side, top and

bottom panels and 3mm for gland plate
Thickness of sheet steel enclosure
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: APL-0028-13
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Make of power circuit devices :

Please refer enclosed ARP Standard
Sub-vendor list.
a. Isolators (Circuit Breakers)
b. Fast acting Thyristor fuses
Please refer enclosed ARP Standard

Sub-vendor list.
c. Contactors
d. Thermal over Load relay

13
Weight of Charger
Approximately 425 Kgs
14
Nos. of Thyristor in Float mode
6 Nos
Nos. of Thyristor in Float cum Boost mode
6Nos
16
Fast acting semiconductor fuses considered
YES
17
Quantity of above type of fuses in Float mode 3 Nos
18
Quantity of above types fuses in Boost mode. 3 Nos
15
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ITEM CODE:
Not applicable
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TECHNICAL DEVIATIONS / JUSTIFICATIONS

B
CLAUSE NO.
DEVIATION / JUSTIFICATION
C
C
7 - Meters
D
20 - Painting
Battery Charger cabinet painting process will be powder

coating followed by 9-Tank cleaning method instead of
namel painting
Cable glands are not in Amara Raja scope of supply.
VARIANT
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18-Scope of supply
ITEM CODE:
Indicating meters shall be of 48X96mm2 instead of 96X96 mm2
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CHARGER THEORY
The system consists of one Float Charger, one Float cum Boost Charger, Interlocking Contactor
Circuit, Alarm Indicator Circuit and DC Distribution Board. The Float and Float cum Boost
Chargers are similar in nature and works on the same principle. These Chargers are rated to meet
the requirement of Load and Battery Charging currents as specified. For clear understanding of
system description, refer schematic drawing enclosed.
The Float and Float cum Boost Chargers are connected to the AC input power through individual
circuit breakers Q 401/501. The transformer T 401/501 steps down the AC input to the required
level and this AC power is fed to the respective power bridge (SCR 401-403/501-503). The
Charger control board PC 401/501 provides the regulation and current limit to the Charger circuit
and in addition supplies gate pulses to the power SCRs. The output voltage of Float/Float cum
Boost Charger is adjusted using the potentiometer R 401/501/502 respectively.
The DC power is filtered and smoothened using filter chokes L 401/501 and DC capacitors bank C
402/502.
Proper operation of the Charger is a matter of carefully determining the precise moment to fire the
SCRs by supplying proper gate pulses. The Charger control board PC 401/501 accomplishes this
function. The control board PC 401/501 detects the zero cross over (-Ve to +Ve) of input sine
wave and provides the gate pulses to SCRs at appropriate timings. The DC output voltage is fed
back to the control board PC 401/501 for regulation.
The DC Ammeter P 401/501 with shunt SH 401/501 provides the current feedback to the Charger
control board PC 401/501 which causes the unit to go into current limit beyond the set value. These
characteristics cause the output voltage to go down when the Battery is run down, so as to maintain
a constant level of charging current.
VARIANT
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The meters P 401/501 with shunt SH 401/501 monitors the respective Charger output DC current.
The DC voltmeter P 1 monitors the FC/FCBC & Battery voltages through selector switch (S 1).
Battery Ammeter P 2 monitors the Battery Charge and Discharge current. The DC Voltmeter P 3
and DC Ammeter P 4 monitors the Load / DCDB input volts and current respectively. AC Input
voltmeter P 402 monitors the (L-L & L-N) voltages through selector switch (S 401).
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During normal operation, the Float Charger supplies Load current and Battery trickle current and
Float cum Boost Charger remains in OFF condition and inter locking contactor K 1 remains in
closed condition. The Float cum Boost Charger is kept in Auto mode (switch S 501 in auto position)
to select the Battery charging mode (Float or Boost) automatically based on Battery condition.
The Master Auto Current Detector Board PC 1 senses the Battery charging current and whenever
the Float charging current is more than the preset value, the relay board PC 2 connected through
the Master Auto Current Detect Board will change the status of its relay potential free contacts and
makes the FCBC to come into Boost mode.
VARIANT
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The Battery input is connected to the DC bus through interlocking contactor K 1. The Tap cell
(53RD cell) of the Battery bank is connected to positive DC bus through Diode V 1 .
INTERLOCKING CONTACTOR (K1) OPERATION:
Provision is made to close the K1 for various conditions of operation. The contactor operates on
Battery through potential free contacts of FC & FCBC output voltage sensing boards PC 404 & PC
504. The precautions are taken for the following conditions.
a. If there occurs any Mains Power Failure condition, the contactor K 1 gets energized through PC
404 and PC 504 relay contacts and ensures total Battery bank on DC bus.
b. In Float cum Boost Charger, if FU 501 or 502 is blown or Charger fails (when the batteries are
connected to Float cum Boost Charger), the contactor K 1 closes through FCBC output voltage
sensing board PC 504 and the Battery will be connected to Float Charger
c. If Float Charger or Float cum Boost Charger fails, then also the contactor K 1 gets closed and
provides full Battery voltage to Load.
d. If Float Charger fails, then the Float cum Boost Charger will come into Float mode
automatically (whatever may be the mode selector switch position) and supplies Load
requirement by closing the contactor K1 through FC output voltage sense board PC 404.
PRINCIPLE OF OPERATION
Provision is available to put the batteries in Boost charge mode manually by using the selector
switch S 501. This manual mode over rides the Battery condition and the batteries will be kept in
Boost mode. During this mode, if FLOAT CHAGER fails, then tap cell will supply Load
momentarily, soon after the Interlocking Contactor closes and the FLOAT CUM BOOST
CHARGER come into Float mode automatically and supplies Load and Battery trickle
requirement.
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Provision is also available in such a way that, whenever Float cum Boost Charger (FCBC) is
selected to Float mode manually by mode selector switch (S 501), then Float Charger will
automatically turn OFF and gets disconnected from the Load. At this moment, if Float cum Boost
Charger fails, then Float Charger will come in to ON automatically and gets connected to the Load
& Battery
A group alarm potential free contact is provided for FC & FCBC TROUBLE condition, which is
wired to a terminal block
INTERLOCK PROCEDURE BETWEEN FC & FCBC:

01. Float Charger cannot be switched ON when the Boost Charger is ON under Float mode.
02. Charger-1 is ON and if Charger-2 is switched ON in Float mode, Charger-1 will be tripped
automatically.
03. In case of AC mains failure, Battery should supply Load on an automatic basis.
04. Rated output voltage will be maintained during change over from Charger to Battery.
05. Interlock will be provided such that when Charger-2 is selected in Boost mode, it will be
disconnected from DC Load. Similarly when Charger-2 is selected in Float mode,Charger-1
will be disconnected from Load.
06. Current limiter will be provided such that when a DC motor rated 18A is started, the Battery
will share the current above the Charger rating.
07. Normally the Charger will work in Float charging mode of FC.
08. In case any problem in Float Charger, automatically changeover will occur to Float of FC,
from Float mode of FCBC.
09. After rectification of Float charge of FC, manually it can be transferred to Float charge of FC,
from Float mode of FCBC.
10. In case of low Battery voltage, Battery should be connected to Boost automatically and Float
Charger of FC should feed the Load.
11. After Boost charging is completed, Battery bank will be automatically connected to Float
Charger of FC for trickle charging.

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Ph.(0877) 2285561 to 2285565

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:
VARIANT
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ITEM CODE:
Control Switches
Toggle Switches
MCCBs
MCBs
Fuses (HRC & HBC)/ Fuse Bases
Fuses (GLASS)
Contactors
Auxiliary relays
Meters
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SALZER
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SCHNEIDER
SCHNEIDER
BUSSMANN / CONNECT WELL
BUSSMANN/ PROTECTRON
POWNIX
PLA
ELMEASURE
SIEMENS
Push Button / Indicating lamps
PEC / DIAGRAM / WATTS / VEPL
Wire Wound Resistor
POTEL / BOURNS
Potentiometers
AFCOSET / GLOBAL ALUMINM
Heat Sinks
Thyristors / Diodes
HIRECT / RIR
AMARA RAJA POWER SYSTEMS LIMITED
Populated PCBs
SARADA / ELCON
Electrolytic Capacitors
EL-CI-AR
Polyester Capacitors
SANKEN / KWALITY / CRYSTAL
LEDs
ELMEX / PHOENIX
Terminal Blocks
BEEMET/ RISHABH
Shunts
MOVs
EPCOS
HMI / NOVOFLEX / JAINSON
Cable Glands
ANY BIS STANDARD
Cables (Power & Control)
CUBEX TUBINGS / HARINAM / JINDAL
Bus Bar (Copper & Aluminum)
GIRISHAO
Thermal Switches
GIRISHAO
Heaters
Magnetics (Transformers & Chokes) AMARA RAJA POWER SYSTEMS LIMITED
Cabinets / Panels
MPPL (SISTER CONCERN OF AMARA RAJA)
Mushroom Push Button
TEKNIC
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AMARA RAJA STANDARD SUB-VENDOR LIST
DATE
APPD.
APPD.
SIGN
PROJECT
CUST
END USER
P.O.NO.
AM
: Natron Hayath
:
: 2000012743 DT:28.03.2013
5
A R A
POWER
R A J
SYSTEMS
A
LTD

Ph.(0877) 2285561 to 2285565

8
: APL-0028-13
DRG. NO

10
11
REV :
THIS 14
LOC. :
NEXT 15
25
10
11
CHARGER
X2
Q501
Q1
Q502
V501
FLOAT CUM BOOST CHARGER
BATTERY BANK
55 th Cell
53 rd Cell
MCC PANEL
X1
DCDB
L3
K1
N
Q2
X4
+
-
Q402
V401
Q6
X7
Q401
+
X8
Q7
:
X13
+
Q12
-
Outgoing Feeders
FLOAT CHARGER
VARIANT
PATH
Q3
ITEM CODE:
10A-2P-MCB-6Nos
V1
L2
100A-2P-MCCB
DC OUTGOING
Outgoing Feeders FEEDER-1 N0
16A-2P-MCB-4Nos
1 st Cell
L1
X3
AC INPUT 3PH-4W
400VAC +/- 10%,50HZ+/- 5%
H
H
24.04.13
GKL
HMK
NDK
DATE
DRAWN
CHKD.
REV
REMARKS
ECO
DATE
APPD.
APPD.
SIGN
PROJECT
CUST
END USER
P.O.NO.
AM
: Natron Hayath
:
: 2000012743 DT:28.03.2013
5
A R A
POWER
R A J
SYSTEMS
A
LTD

Ph.(0877) 2285561 to 2285565

8
: APL-0028-13
DRG. NO

10
11
REV :
THIS 25
LOC. :
NEXT 26
H434
H451C
-MOV406
-MOV405
-MOV404
-MOV403
-F406
Y1
H431
X0
H431C
H1
H3 -T401H2
X1
H471A
H451
-V402
9
8
CN.1
-PC505
7
H414
-F407
H451C
H411B
5 4
/21.B11
/21.B11
/21.C11
10
4
5
H11
H31
H51
10
5 4
H51
-R404
10
2
-R403
-R407
MCC PANEL
H11
H31
H1
-X1
L1
H3
L2
S2
/20.G8
/20.A8
/21.F10
L3
H5
H51
H451A
H431A
H411A
/20.G8
/20.A8
/21.F10
PE
-C401
6(G2)
7(K2)
1
1
CN.1(14)
-PC405
CN.1(12)
CN.1(13)
-PC404
CN.1(11)
-PC408
-SCR401
H413
/20.B2
/20.A2
/20.A2
/20.A2
H31
H51
2 J2
123.75VDC
E
/22.F1
-PC407
3
-SCR402
H433
-Q402
1
K404
TO SHEET 3 OF 4
6(G2)
7(K2)
1
-SCR402
4(G1)
5(K1)
2
/20.B1
/20.A1
/20.A1
/20.B1
H11
H453
K402
/22.C4
4(G1)
5(K1)
2
K489
K490
K491
K492
23
24
18
17
H71
H71
H71
-L401
3
-SCR403
-SCR403
K485
K486
K487
K488
27
28
20
19
6(G2)
7(K2)
1
4(G1)
5(K1)
2
CN1(3,4)
K481
K482
K483
K484
25
26
22
21
CN1(1,2)
-F403
-F401
K423
-F402
D1 D2 D3
E
H51
H90
K422
4
-S501
S1
4
3
-PC402
CN.1
H31
H90
Z3
Z2
Y2
-Q401
-MOV402
-MOV401
A
K
K424
D
K421
Z1
X2
H51A 1
H411
X3
AC INPUT 3 PHASE, 4 WIRE

400V AC +/-15%, 50Hz +/-3%
-T401
H11
-K403
-K403
-Q401
Y3
-R402
H3-T402 H2
H411C
-T402
H415 -F405
-R406
H31A 1
NC -PB3
H451B
H6NO
-K402
h71a
2
H1
H451B
-R405
H11A 1
-K402
H51C
H71
CN.1(12)
-PC406
CN.1(14)
-F410
-F409
H71
H431B
-K401
Blue
-E1
-F408
H11C
H71
H71
-F404
11
/20.D7
/20.D7
Red -H402
X1
X2
H31C
-H403
Yellow X2
X1
-PC401
H433B
10
-K401
-H401
X2
X1
H90
H51
H71
H71
-SC1
+
-
VR
VB
D2
H61
-DL1
B
L1 L2
-B1
H71
V2
L3 N
-P402 AUX
D1
H63
H90
4
6
V1
H11B
H65
/20.E10
NC
H71
-S401
H51
-S4
H55 C
1
E
6
H5
/20.E10
-S3
-S2
H571
H71
/20.E10
H3
H51
H90
-DS1
/20.E9
Y
-PC409 3
2
SEL. SWITCH
H31
H1
-FAN2
H11
/20.E9
/20.E9
H53
/20.E9
/20.E10
-FAN1
-F411
H53
TB1
R
4
TB2
-S5
H51B
H31B
H59
-SCR401
K404
15
-V401
-SH401
K401
K405
J1
/22.E2
S401
S401
13
K403
+
-
AUX
H51
+
H71
-
/20.D7
/20.D7
-P401
S402
12
16
S402
K420
K416
14
13
-PC403
-R401
11
CN.1
K401
H
REV
ECO
1
DATE
REMARKS
2
DATE
DRAWN
CHKD.
APPD. APPD.
3
24.04.13 SIGN
GKL
MTK
NDK
PROJECT
CUST
END USER
P.O.NO.
4
8.1MW-6.3KV TG SET
TTL LTD.,BANGALORE
:
:
:
:
AM A R A R A J A
POWER SYSTEMS LTD
Ph.(0877) 2285561 to 2285565
2000012743 DT:28.03.2013
5
: APL-0028-13
DRG. NO
REV : THIS 20
SALE ORDER NO : PBLRS/000002/13-14 02LOC. : NEXT 21
9
10
11
10
11
-PC501
5
-F504
H553B
H551B
H1
H531B
H514
-F505
H3-T502 H2
H511C
-T502
-V502
K524
2
-PC2 1
K523
CN.1
C3 C2 C1
-MOV506
-MOV505
-MOV504
P02009000
CN.1
K525
-PC404
-S501
-MOV503
-MOV502
K521
-MOV501
K522
H515 -F506
Y3
Z1
Z2
Y1
Z3
H1
H3 -T501 H2
X1
H11
H31
400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%
H51
-F507
H513B
/20.B10
B
/20.B10
S1
S2
H551
H531C
H511
H531
H571A
/20.B10
4
3
-PC502
2
6
1
H511B
K526
H551A
H531A
H511A
CN.1
L2
/23.C10
X2
X0
H551C
1
4
X3
Y2
5
-PC504 4
-Q501
-T501
-PB3
C
NO
H7
NC
-Q501
7
-PC2
E
8
K530
CN.1
9
K585
K586
K587
K588
27
28
20
19
-S501
K532
K589
K590
K591
K592
23
24
18
17
4(G1)
5(K1)
2
-F502
6(G2)
7(K2)
1
1
MAX 126.5VDC
K504
-C501
CN.1(14)
-PC504
CN.1(12)
-PC507
CN.1(14)
-PC505
CN.1(12)
-SCR501
H513
2 J2
-PC506
6(G2)
7(K2)
1
1
-L501
-SCR502
H533
-SCR502
4(G1)
5(K1)
2
3
-SCR503
H553
-SCR503
4(G1)
5(K1)
2
K502 +
/22.D2
TO SHEET 3 OF 4
K529
-Q502
6(G2)
7(K2)
1
/22.C4
A3 A2 A1
4 CN.1
5
K581
K582
K583
K584
25
26
22
21
CN1(3,4)
K528
6
-PC2
CN1(1,2)
L23
B3 B2 B1
-S501
K527
-F503
-F501
2(NC)
-PC405
L23
/23.C10
1(C)
3(NO)
TO PC8
CHARGER BOARD
L24
/23.C10
-SCR501
K531
K504
15
6
-PC404
CN.1
5
4
-V501
-SH501
K501
S501
13
F
+
-
12
S502
K520
K505 3
K503
4 J3
/22.B2
S501
S502
AUX
+
-
H51
H71
/20.D7
/20.D7
-P501
14
13
-PC503
11 CN.1
16
K533
-R501
-R502
K501
REV
ECO
1
DATE
REMARKS
2
DATE
DRAWN
CHKD.
APPD. APPD.
3
24.04.13 SIGN
GKL
MTK
NDK
PROJECT
CUST
END USER
P.O.NO.
4
8.1MW-6.3KV TG SET
TTL LTD.,BANGALORE
:
:
:
:
AM A R A R A J A
POWER SYSTEMS LTD
Ph.(0877) 2285561 to 2285565
2000012743 DT:28.03.2013
5
: APL-0028-13
DRG. NO
REV :02 THIS 21

LOC. : NEXT 22

9
10
11
10
11
-Q1
-X2
2
K2
12
-SH1
-PC8
1 ST CELL
J6
53 RD CELL
K12
CN2(8)
CN2(7)
J2
A
J5
-Q1
-V1
BATT REV POL
-LED15
K4
K7
H90
11
BANK
-R3
X14
X15
110V BATTERY
100AH
J9
CN.1(12)
-PC5
CN.1(14)
55 TH CELL
J4
-K1
A2
K1
-V2
-V11
AUX
+
-
X14
X15
-P2
K15
TO X16 CONNECT
A1
-K1
S1
S2
/21.D11
+
-
AUX
+
-
CN.1(14)
-PC3
CN.1(12)
K10
-P1
10
-PC1
K14
S2
CN.1
K16
13
S1
CN.1
-R2
CN.1(12)
EFD BD
CN.1(14)
CN.1(3)
K5
-PC404
TO X16 CONNECT
7
-PC504
-S1
-PC4
CN.1(1)
-PC4
CN.1(5)
EFD BD
K6
-R1
-F1
CN.1(12)
-PC2
CN.1(14)
A3 A2 A1
J7
J4
/21.E10
/20.F9
K403
K3
K503
J3
J3
K11
-V10
J3
/21.F11
MAX 126.5VDC
-Q1
E
E
J1
+
-P3
CN.1(11)
-PC6
CN.1(13)
+
-
CN.1(11)
-PC7
CN.1(13)
AUX
+
-
X14
X15
1
-PC6
-PC5
CN.1
5
CN.1
3
/24.B2
4
-PC3
CN.1
5
6
TO DCDB
J1
MAX 123.75VDC
TO X16 CONNECT
/20.G10
J4
J2
J8
/24.C2
-P4
X14
X15
AUX
+
-
S3
S4
TO X16 CONNECT
/20.E10
-SH2
+
-
SPECIAL NOTE:DIGITAL METER PIN NUMBERS WILL BE REVISED DURING PRODUCTION STAGE
REV
ECO
1
DATE
REMARKS
1
---2
DATE
DRAWN
CHKD.
APPD. APPD.
3
24.04.13 SIGN
GKL
MTK
NDK
PROJECT
CUST
END USER
P.O.NO.
4
8.1MW-6.3KV TG SET
TTL LTD.,BANGALORE
:
:
:
:
AM A R A R A J A
POWER SYSTEMS LTD
Ph.(0877) 2285561 to 2285565
2000012743 DT:28.03.2013
5
: APL-0028-13
DRG. NO

9
10
11
REV :02 THIS 22

LOC. : NEXT 23
10
11
+
-
L28A
1
-PC9
CN.1
-BZ
L2
L1
CN1(1)
CN1(2)
CN1(3)
CN3(4)
-V5
FCBC ON FLOATL23A
NC
-PB2
C
NO
-PB1
C
NO
NC
LAMP TEST
AL SILENCE
L24A
-LED13
-LED12
L23
L22
-LED11
/21.D1
L24
CN1(2)
PHASE FAIL
/21.C1
/21.D1
FCBC ON BOOST
CN1(3)
L22A
-R17
-R16
-R15
-R14
L21A
L25
-LED10
L21
-LED8
L19
L20A
-LED9
CN.1
-V7
-V9
K
L13
-V6
-PC406
-PC5
CN.1
BATTERY EARTH FAULT
L15
CN.1
L20
DC UNDER VOLTAGE
4
-PC6
DC OVER VOLTAGE
K
L8 K
-V3
A
FCBC DC OVER LOAD
DC CON ON
-LED7
L18
L16
CN.1
5
6
-LED14
4
-PC505
L17
-LED6
FCBC ON
L9
FCBC FAIL
FC ON
-LED5
4
-PC405
CN.1
6
5
L14
-V4
L10
FC FAIL
L9
-LED3
11
-LED4
CN.1
7
-PC7
L19A
L18A
L17A
4
-PC503
5
8 9
-R13
-R12
-R11
-R10
-R9
L15A
L14A
L16A
L12
-K1
L11
L7A
11
-K403
L6
-LED2
L7
L6A
7 6
3
-K402
4
-PC403
L3
3
-K403 L4
MAINS FAILURE
-LED1
L1
L2
L3A
-K1
11
8 9
FC DC OVER LOAD
-K402
7 6
-R8
8 9
-K401
-R7
-R6
-R5
7 6
L5
-K401
-R4
-V8
K
L13
CN1(5)
CN1(4)
CN1(7)
CN3(1)
CN1(6)
CN1(8)
CN2(2)
CN2(1)
CN2(3)
-PC8
E
E
-PC9
11
6(NO)
X13
10
9(NO)
X12
4(C)
-PC7
X11
7(C)
-PC6
8(NC)
X10
3(NO)
X9
X8
3NO)
X7
FOR CUSTOMER CONNETCION

UPS SUPPLY
230VAC
CN2(4)
CN2(5)
-PC8
2(NC)
3(NO)
2(NC)
X6
-X14
-PC5
-PC503
-PC403
2(NC)
1(C)
1(C)
1(C)
X4
X2
X5
RLY. BD.
CN.1
X1
14
5
L27
12
L28
CN.1
X3
-PC9
12
13
5(NC)
-X15
GROUP ALARM
POTENTIAL FREE CONTACTS
FC DC OVER LOAD
FCBC DC OVER LOAD
BATT EARTH FAULT
DC UNDER VOLT
DC OVER VOLT
-X16
POTENTIAL FREE CONTACTS
X14
+
X15
-
REV
ECO
1
DATE
REMARKS
2
DATE
DRAWN
CHKD.
APPD. APPD.
3
24.04.13 SIGN
GKL
MTK
NDK
PROJECT
CUST
END USER
P.O.NO.
4
8.1MW-6.3KV TG SET
TTL LTD.,BANGALORE
:
:
:
:
AM A R A R A J A
POWER SYSTEMS LTD
Ph.(0877) 2285561 to 2285565
2000012743 DT:28.03.2013
5
: APL-0028-13
DRG. NO

9
10
11
REV :02THIS 23
LOC. : NEXT 24
10
11
FROM CHARGER O/P
MAX 123.75VDC
J1
/22.E10
/22.F10
J1
J8
J8
-X4
-X7
-X8
-X10
-X11
3
4
J2L
J1L
4
J2K
19
-16
15
-20
17
2 -Q12 1
10A
1
-Q11
2
J1K
4
J2J
J1J
10A
10A
- 18
-16
15
-X9
2 -Q10 1
3
J2H
J1H
10A
4
J2G
-14
13
-Q9 1
11
J2F
J1G
2 -Q8
10A
10A
-Q7
J1F
-12
16A
3
4
- 10
-X6
-X5
J2E
J1E
4
J2D
J1D
-8
2 -Q6 1
1
-Q5
2
16A
3
4
J2C
16A
-6
-X3
2 -Q4
J1C
4
J2B
-4
-2
1
-Q3
J1B
16A
3 4
J2A
J1A
-Q2
2
+FC
100A
34
-X13
-X12
E
E
DC MOTOR
STARTER
PANEL
PLC CUM TCP
GCP
TGP
SPARE
AVR PANEL
NGR
PANEL
VCB PANEL
SPARE
SPARE
SPARE
F
F
REV
ECO
1
DATE
REMARKS
2
DATE
DRAWN
CHKD.
APPD. APPD.
3
24.04.13 SIGN
GKL
MTK
NDK
PROJECT
CUST
END USER
P.O.NO.
4
8.1MW-6.3KV TG SET
TTL LTD.,BANGALORE
:
:
:
:
AM A R A R A J A
POWER SYSTEMS LTD
Ph.(0877) 2285561 to 2285565
2000012743 DT:28.03.2013
5

9
: APL-0028-13
DRG. NO

10
11
REV :02 THIS 24

LOC. : NEXT
Itemcode
Circuit designation
SL.NO
Item Description
Qty
Make/Variant
Remarks
Variant description
A
1
-B1
-BZ
42500003422
-C401,-C501
-DL1
5
6
Thermostat-(30-85)C-15A-250VAC+1NO
1.000
G068
42500000069V
Buzzer-12V-20mm-CE-27-01
1.000
M064
40712003300V
Cap-Elec-3300mfd-200V DC
2.000
A006
Round Shape-205-C
Metronix: CE-27-01
Alcon-63x105
42500000564
Tube light fitting with lamp-CFL-11W
1.000
B018
Bajaj-BJC-111
-DS1
47311000200V
PB-door lamp-NC-(Refrig switch)
1.000
STD
STD Vendor
-E1
42500003382
SPACE HEATER -100W-230VAC
1.000
G068
-F(404-410)*,-F(504-507)*,-F1*,-F411*
47512000063
Fuse base-1A-6.3A-600V W/O fuse
-F(404-410),-F(504-507),-F1
47504200100V
Glass Fuse-fast-1A-250VAC-20MM
47501122063
Semiconductor fuse-fast-63A-240V AC
8
9
-F401,-F402,-F403,-F501,-F502,-F503
10
-F411
13.000
Glass Fuse-fast-6A-250VAC-20mm
47504200600
GIRISHEGO-SH/010/175
Connectwell-CSFL4U
C059
12.000
P011
PROTECTRON
6.000
B017
Bussman-63LET
1.000
P011
Protec-PSF6A
C
11
44500000014
-FAN(1-2)
Fan-240VAC-20W-120x120x38mm
2.000
S048
DP201-A2123HST.GN
S005
Siemen-3SB5285-6HC03
12
-H401
47712105221
Clustered LED-assly-240VAC-22.5mm-red
1.000
13
-H402
47712105222
Clustered LED-assly-240VAC-22.5mm-yellow
1.000
-H403
47712105224
Clustered LED-assly-240VAC-22.5mm-Blue
47930295096
Cont-96A-3P-(110-250)VDC-1NO+1NC
14
15
VARIANT
PATH
ITEM CODE:
: C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.02\
16
17
18
19
20
E
21
22
23
-K1
S005
Sieme-3SB5285-6HD03
1.000
S005
Sieme-3SB5285-6HF03
1.000
A001
AF95-30-11-(110-250)
D
47480200311V
-K401*,-K402*,-K403*
-K401,-K402,-K403
-L401,-L501
-LED1*,-LED2*,-LED3*,-LED4*,-LED5*,-LED6*,-LED7*,-LED8*,
-LED9*,-LED10*,-LED11*,-LED12*,-LED13*,-LED14*,-LED15*
-LED1,-LED2,-LED3,-LED5,-LED7,-LED8,-LED9,-LED10,
-LED11,-LED13,-LED15
Relay base-PNL-11pin-3C/O
3.000
O007
47410131500
Relay-240VAC-panel mount-3c/o
3.000
OO07
43200006313
Filter choke-2.5mH-0060127
2.000
42500002804
40477112001V
-LED4,-LED6,-LED12,-LED14
40477112003V
-MOV401,-MOV402,-MOV403,-MOV404,-MOV405,-MOV406,
-MOV501,-MOV502,-MOV503,-MOV504,-MOV505,-MOV506
40413061400V
-P1,-P3
47629900309
LED Holder-5mm round-press fit-white

LED-RED-ROUND-5mm
LED-GREEN-ROUND-5mm
MKS3P240VAC
A010
ARP-AT-6313
15.000
L016
11.000
K013
KL53SBLRL6L-M
K013
KL53LBYGD1N-N
4.000
Lalwani Elect-LHO-5
MOV-60V-14mm
12.000
DC VOLTMETER-0-200V-0.5%-4DIGIT80-300VAC
PF113A-E
2.000
Epcos-S14K60
E036
E085
uAlpha+VDC
F
F
DATE
REV
ECO
REMARKS
DATE
APPD.
22.09.12
DRAWN
gkl
CHKD.
APPD.
hmk
ndk
SIGN
PROJECT
CUST
END USER
P.O.NO.
: M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)

AM A R A R A J A
POWER SYSTEMS LTD
: TRIVENI TURBINES LTD
:
: 2000012092 DT:27.08.2012
Ph.(0877) 2285561 to 2285565
BILL OF MATERIAL
6
DRG. NO
:12-1020
SALE ORDER NO :PBLRS/000074/12-13
REV :
LOC. :
THIS 15
NEXT 16
Itemcode
Circuit designation
SL.NO
Item Description
Qty
Make/Variant
Remarks
Variant description
A
DC AMM-0-200A/75mV0.5%-4DIG-230VAC
47629900324
24
-P2,-P4
25
-P401,-P501
47629900325
-P402
47619900104
AC VOLT-0-500V-0.5%-4DIG-230VAC
1.000
E085
-PB1*,-PB2*,-PB3*
47309000100
PB-contact block-1NO
2.000
S005
-PB1,-PB2
47301000014
26
27
28
2.000
DC AMM-0-100A/75mV-0.5%-4DIG-230VDC
2.000
PB-activator-shrouded-22.5mm-black
2.000
uAlpha+ADC-48X96
E085
E085
S005
uAlpha+ADC-48X96
uAlpha+V-48X96
Siemens-3SB54 00-0B
3SB50 00-0AB01
31
2.000
PB-contact block-1NO
ARE12001318
-PC 407,-PC506
1.000
PB-Mushroom-Lockable +key-22.5mm-Red
47309000100
-PB3
30
2.000
PCB-CE-CHOKE COMPONENTS BD-110V
1.000
32
-PC1
ARE02028200
PCB-CE-MST-ACDB-48VDC
33
-PC1*
41100000591
Connector-PCB-sil-RA-M-5.08mm-13W
34
-PC1*
V003
A041
2AMLKB4
Vaishno-V1
AREPL-P12001318
A041
AREPL-P02028200
P022
1757352
1.000
P022
1757129
1.000
Connector-sil-ST-F-5.08mm-13W
35
-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*,
-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,
41100000594
14.000
P022
1757365
36
-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*,
-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,
41100000601
14.000
P022
1757132
PCB-CE-RELAY BD-130VDC-3C/O
6.000
A041
AREPL-P12002315
ARE12002315
-PC2,-PC3,-PC5,-PC405,-PC504,-PC505
37
38
-PC4
ARE12001320
39
-PC401*,-PC501*
ARE02009011
PCB-CE-EARTH FAULT DETECTOR BD-110VDC
1.000
A041
AREPL-P12001320
PCB-POWER SUPPLY BD-6P
2.000
A041
AREPL-P02009011
-PC401*,-PC501*
40
ARE02009024
2.000
PCB-REG CTRL-110VDC- 6P
PCB-GATE PULSE DRIVE-6P
4.000
A041
AREPL-P02009031
42
-PC401*,-PC501*,-PC8*
41100000613
6.000
P022
1757307
43
-PC401*,-PC501*,-PC8*
41100000614
6.000
P022
1757077
44
45
-PC401,-PC501
ARE12001325
PCB-CE-Charger-6P-Mother Bd.
-PC402*,-PC502*,-PC401*,-PC501*,-PC409*
41100000592
-PC402*,-PC502*,-PC402*,-PC502*,-PC409*
47
-PC402,-PC502
-PC403,-PC503
48
DATE
DRAWN
REMARKS
DATE
APPD.
CHKD.
APPD.
22.09.12 SIGN
gkl
hmk
ndk
PROJECT
CUST
END USER
P.O.NO.
2.000
8.000
41100000599
8.000
ARE12001317
PCB-CE-FILTER-2MFD-400V
2.000
ARE12002321
PCB-CE-CDB-12VDC
2.000
46
ECO
AREPL-P02009024
ARE02009031
A041
-PC401*,-PC501*
41
REV
T001
C
41100000598
VARIANT
PATH
47320000011
-PB3
29
ITEM CODE:

AM A R A R A J A
POWER SYSTEMS LTD
:
: 2000012092 DT:27.08.2012
Ph.(0877) 2285561 to 2285565
A041
P022
E
AREPL-P12001325
1757284
P022
1757051
A041
AREPL-P12001317
A041
AREPL-P12002321
BILL OF MATERIAL
6
DRG. NO
:12-1020
REV :
LOC. :
THIS 16
NEXT 17
Itemcode
Circuit designation
SL.NO
Item Description
Qty
Remarks
Variant description
Make/Variant
A
-PC406
ARE12001316
PCB-CE-RELAY-SPP-OEN
1.000
A041
50
-PC407*,-PC506*,-PC8*
41100000593
3.000
P022
51
-PC407*,-PC506*,-PC8*
41100000600
3.000
-PC408,-PC507
ARE12001319
PCB-CE-FILTER CAP BLEEDER RESISTOR-110V
52
49
53
ARE12000326
-PC409
2.000
AREPL-P12001316
1757268
1757035
P022
A041
AREPL-P12001319
PCB-EMI/RFI Board- C I/P-3ph-4Wire-5kW
1.000
A041
PCB-CE-VOLT DETECT-130VDC-OEN
3.000
A041
AREPL-P12001321
1.000
A041
AREPL-P12001324
AREPL-P12000326
55
56
57
58
59
-PC8
ARE12001324
PCB-CE-ALARM BD.-26V-43VDC I/P
-PC9
ARE12001315
PCB-CE-PLA-RELAY-12VDC-3C/O CONT.
48633360620
-Q1
-Q1
-Q1
48695200019
48633360610
-Q3,-Q4,-Q5,-Q6
65
66
67
68
40071609160
-Q7,-Q8,-Q9,-Q10,-Q11,-Q12
40071609100
-Q401*,-Q501*
48695200025
-Q401,-Q501
40071309633
-Q402,-Q502
48633360608
-R1,-R2(3 in Parallel)
-R3
-R401,-R501,-R502
69
-R402,-R403,-R404
70
-R405,-R406,-R407,-R4,-R5,-R6,-R7,-R8,-R9,-R10,-R11,-R12,
-R13,-R14,-R15,-R16,-R17
71
72
1.000
Auxillary switch(1NO/1NC)-CVS 100-630

ST-CVS 100-630-125VDC
MCCB-100A-AC-36KA-415VAC&15KA-690VDC-3P
MCB-16A-2P-DC-10KA
1.000
A041
S049
S049
1.000
S049
1.000
S049
4.000
MCB-10A-2P-DC
6.000
ST for C60H/C120/RCCB -110 to 415VAC
2.000
MCB-63A-3P-10KA-AC-D-Curve
2.000
MCCB-3P-80A-36KA@415VAC/15KA@500VDC
AREPL-P12001315
Schneider-LV525332
29450
Sch-LV510337N
Schn-MGN22326
S049
Schn-MGN22325
S049
26946
S049
S049
S049
2.000
D
SCH-C60H3P63AD
Schneider-LV510336N
Resistor-variable-2.5K-25W-Wire wound
4.000
D023
Diagram
40483321003V
Resistor-10K-2W-5%-wire wound
1.000
D023
Diagram
40486341203V
POT-panel mount-20K-3W-1T
3.000
P009
40483321002V
40070213201
40070211102
-S2,-S3,-S4,-S5
3.000
Resistor-12K-25W-5%-wire wound
17.000
Resistor-1K-2W-5%-Wire wound
1.000
Rotary switch-6A-1P-3W-ACDC
Rotary switch-10A-1P-ON/OFF-ACDC
4.000
LV429393
40486470252V
40483381203V
-S1
1.000
MCCB-3P-200A-36KA@415VAC/15KA@690VDC
48695100023
61
64
ARE12001321
-Q2
63
-PC6,-PC7,-PC404
60
62
VARIANT
PATH
54
ITEM CODE:
POTEL
D023
Diagram-DRP25
D023
DIAGRAM
S003
SAL-61049SAB13TDYR
S003
Sal-61191SBB03TDYR
F
DATE
DRAWN
REV
ECO
REMARKS
DATE
APPD.
CHKD.
APPD.
22.09.12 SIGN
gkl
hmk
ndk
PROJECT
CUST
END USER
P.O.NO.

AM A R A R A J A
POWER SYSTEMS LTD
:
: 2000012092 DT:27.08.2012
Ph.(0877) 2285561 to 2285565
BILL OF MATERIAL
6
DRG. NO
:12-1020
REV :
LOC. :
THIS 17
NEXT 18
Itemcode
Circuit designation
SL.NO
Item Description
Qty
40070720002
74
-S501
40070243201
Rotary switch-6A-4P-3W-ACDC
1.000
S003
SAL-61120SAB13TDYR
75
-SC1
42500003383
UNIVERSAL SOCKET-3PIN-6A-2/3 PIN-2 modul
1.000
L021
Legrand-675552
76
-SC1*
42500003594
77
-SC1*
78
-SCR401,-SCR402,-SCR403,-SCR501,-SCR502,-SCR503
42500003595
Metal box-Mylinc-2Modu for socket 675552
1.000
Front Plate-Mylinc-2mod white for 675552
1.000
Dual SCR block-slow-55A-600V
6.000
Shunt-200A/75mV- 1%Acc
2.000
Shunt-100A/75mV-0.5%
2.000
SAL-61313SBB13TDYR
-S401
1.000
Remarks
Variant description
Make/Variant
73
Rotary switc-10A-AC volts select-L-L&L-N
S003
L021
Legrand-689007
L021
Legrand-675562
R006
RIR-IRKT-56/06
80
-SH401,-SH501
47602110100
-T401,-T501
82
46040206055
47602110200
-SH1,-SH2
43200005752
81
43200004764
-T402,-T502
Charger I/P xformer 400V/70.4V,13.81 KVA
2.000
Control Xformer-400V/2X23.5V,0.16KVA
2.000
B011
Beemet
B011
Beemet
A010
ARP-AT-5752
A010
ARP-AT-4764
C
83
84
85
86
-V1
46011106200
-V1*,-V401*,-V501*
44802000200
40462108002V
-V11
Diode-Forward-200A-600V-stud
Heat sink-130HD-200mm
Diode-GP-3A-1000V-DO-27-1N5408
1.000
H004
3.000
G040
1.000
S6HNS201
Global
M036
MIC
-V2
46011106012
1.000
-V2*
44192005006
Bus bar-aluminium-50x6sqmm
1.000
A003
AFCOCET
-V3,-V4,-V5,-V6,-V7,-V8,-V9,-V10,-V402,-V502
40462101003V
10.000
K003
KHEL
87
H004
Hirect-S6HN14
VARIANT
PATH
79
ITEM CODE:
88
Diode-GP-1A-1000V-SOD-81-1N4007
89
-V401,-V501
90
46011106100
-X1,-X3
41004001110V
-X14,-X15
41004001010V
91
92
-X4,-X5,-X6,-X7,-X8,-X9,-X10,-X11,-X12,-X13
95
96
Terminal block-power-10A-single
22.000
1.000
Bus bar-copper-25x6sqmm
H004
E015
E015
Hirect-S6HNS100
ELMEX-CBT110
ELMEX-CST2.5
C010
CUBEX TUBBINGS
E015
ELMEX-CBT M5
93
94
8.000
Terminal block-power-110A-single
44191002506V
-X2
2.000
41004001045V
Fan Guard
Terminal block-power-45A-single-M5
24.000
Fan Finger Guard-120mm -Metal
2.000
42500002158
HS(SCR 401-403,SCR501-503)
LEGEND
2.000
Heat sink-PI-80AD-300mm
44804000300
2.000
Earth Plate-30X35mm
42500002859
##
G040
Global Alum : 3082
STD
Stdvend
F
DATE
DRAWN
REV
ECO
REMARKS
DATE
APPD.
CHKD.
APPD.
22.09.12 SIGN
gkl
hmk
ndk
PROJECT
CUST
END USER
P.O.NO.

AM A R A R A J A
POWER SYSTEMS LTD
:
: 2000012092 DT:27.08.2012
Ph.(0877) 2285561 to 2285565
BILL OF MATERIAL
6
DRG. NO
:12-1020
REV :
LOC. :
THIS 18
NEXT 19
Itemcode
Circuit designation
SL.NO
Item Description
Qty
Make/Variant
Remarks
Variant description
A
97
98
LEGEND
42500002873
LEGEND
50710000151
Legend plate-60mm -EMERGENCY STOP
1.000
NT-Caution Terminals Live-100x25mm

10.000
T001
Teknic-Black on Yell
STD
Std Vend
VARIANT
PATH
ITEM CODE:
F
F
DATE
4/24/2013 SIGN
DRAWN
REV
ECO
REMARKS
DATE
APPD.
CHKD.
APPD.
hmk
PROJECT
CUST
END USER
P.O.NO.

AM A R A R A J A
POWER SYSTEMS LTD
:
: 2000012092 DT:27.08.2012
Ph.(0877) 2285561 to 2285565
BILL OF MATERIAL
DRG. NO
:12-1020
REV :
LOC. :
THIS 19
NEXT

Battery Charger PDF

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1

M/s AMARA RAJA POWER SYSTEMS LTMITED

BATTERY CHARGER CUM DC DISTRIBUTION BOARD PANEL(CE MARKED)

M/S TRIVENI TURBINE LTD.

M/S NATRON HAYAT D.O.O PULP & PAPER MILL.BOSNIA

AMARA RAJA POWER SYSTEMS LTD

2000012743 DTD: 28.03.2013

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

TECHNICAL DATA SHEET

TECHNICAL DEVIATIONS / JUSTIFICATIONS

ARP STANDARD SUB-VENDOR LIST

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

: Float & Float cum Boost Charger

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

b. Float Cum Boost Charger

1. AC Voltmeter with Selector Switch

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

3. DC Ammeter for both FC & FCBC

4. INDICATIONS : 1. Pilot Lamps will be provided for the following condition:

AC I/P Available (R, Y, B) [common for both FC & FCBC]

a.Battery Reverse Polarity

2.Long life LED indicators will be provided for the following

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

5. PROTECTIONS : Following Protections will be provided in the system:

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

8. DCDB : Built-in DC Distribution Board

Outgoing Feeders : 100A 2P MCCB 1 No.

: Freestanding cabinet, floor mounting type, sheet steel

2. Cabinet Dimensions : As per G.A drawings enclosed

: IP42 as per IS 2147

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

5. Temperature range of operation : 0-50C

INT : BRIGHT WHITE

8. Earth Bus Bar (Tinned Copper) : 25 x 6 Sq.mm

Registered Office & Works.

Battery charger cum DCDB panel

SALE ORDER NO : PBLRS/000002/13-14

Technical Data Sheet for Battery Charger

Charger Type & Model

Regulation for 0 to 100% Load condition

Voltage adjustment range

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

Output current adjustment range

80-105% of set value