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TECHNICAL WORKSCOPE
FOR PLATFORM
BASELINE INSPECTION
DOC: TML-OPS-GEN-PR-N-0017
REV: 2
DATE: 21/08/07
PAGE: 1 of 64
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DOCUMENT HISTORY:
Revision
2
1
Date
21/08/07
18/04/06
Description of change
Second Issue Updating for Northern Field
First Issue Inspection Planner
Approved by
DOCUMENT STATUS
APPROVAL
Reviewed by
Document Owner
Approved by
Document Authority
DESIGNATION
Senior Inspection & Corrosion Engineer
TML Technical Services Superintendent
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SIGNATURE
TECHNICAL SPECIFICATION
TECHNICAL WORKSCOPE
FOR PLATFORM
BASELINE INSPECTION
DOC: TML-OPS-GEN-PR-N-0017
REV: 2
DATE: 21/08/07
PAGE: 2 of 64
CONTENTS
1.
INTRODUCTION
1.1. Background
1.3. Glossary
2.
SCOPE
3.
BASELINE INSPECTION
3.1. Piping
10
3.5. Thermowells
10
3.6. Structures
10
3.7. Pipelines
11
4.
12
DELIVERABLES
12
12
12
12
13
13
14
5.
15
EXECUTION PLAN
15
15
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TECHNICAL SPECIFICATION
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DOC: TML-OPS-GEN-PR-N-0017
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PAGE: 3 of 64
APPENDICES
APPENDIX 1: TMLGuidelines for Baseline Inspection of Pressure Vessel
APPENDIX 2: TMLGuidelines for Baseline Inspection of Piping
APPENDIX 3: TMLGuidelines for Baseline Inspection of Pressure Relieving Devices
APPENDIX 4: TML Inspection Report (Template)
APPENDIX 5: TML Anomaly Report (Template)
APPENDIX 6: TML Spreadsheet for Wall Thickness Measurement (Template)
APPENDIX 7: TML Guidelines for Baseline Inspection Ultrasonic Technique Wall thickness Measurements
APPENDIX 8: TML Guidelines for Baseline Inspection of Structures
APPENDIX 9: CREDO Upload Reference Table
APPENDIX 10:TML Guidelines for Baseline Inspection Execution Plan
APPENDIX 11:TML Inspection Workpack (Example)
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TECHNICAL SPECIFICATION
TECHNICAL WORKSCOPE
FOR PLATFORM
BASELINE INSPECTION
DOC: TML-OPS-GEN-PR-N-0017
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DATE: 21/08/07
PAGE: 4 of 64
1. INTRODUCTION
1.1. Background
TML is operating offshore oil field facilities situated in the PM3 and PM-305 CAA blocks located in
the Gulf of Thailand.
In compliance with TML's inspection strategy for TML offshore facilities in PM3 field, Baseline
Inspection has to be carried out on platform structures and topside static equipment.
The overall objectives of the baseline inspection are to:
Produce an asset register phase 1 in Excel format, ready to upload in the CIMS, for
managing corrective inspection events in the computerised inspection management system
(CIMS);
Produce an asset register phase 2 in Excel format, ready to upload in the CIMS, for
managing preventive inspections in the CIMS;
Measure piping and equipment thicknesses for corrosion monitoring purpose before first oil /
gas;
Document fabrication anomalies for inspection studies (RBI) and later inspection;
Get fabrication data (i.e. NDT drawings, weld summary records) of the structures for
inspection studies (RBI);
Get equipment datasheets, and inspection / calibration certificates;
Take photographs of the equipments & nameplates, piping supports, and structural members
(especially subsea structures with limited access when installed);
Raise any integrity issues that can be fixed on site to the project team and ensure these are
included in the construction punchlist;
Develop Inspection workpack including material take-off for Pressure Vessels & Heat
Exchangers;
Identify requirements for future piping inspection such as scaffolding, insulation removal and
other special needs.
This document details how to organize, carry out and report a platform baseline inspection.
Description
TML Inspection Philosophy
TML Inspection Strategy
API 510, Pressure Vessel Inspection Code
API 570, Piping Inspection Code
API 572, Inspection of Pressure Vessels
(Tower, Drum, Reactors, Heat Exchanger, and Condensers)
API 580. Risk Based Inspection Process
API 576, Inspection of Pressure-Relieving Devices
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DOC: TML-OPS-GEN-PR-N-0017
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DATE: 21/08/07
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1.3. Glossary
The following table gives a glossary of the meaning of terms used in this document.
Word/Abbreviation
API
CIMS
CMMS
Corrosion Circuit
Definition
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Word/Abbreviation
Definition
(mean failure rate) with a measure of the consequences of that failure. If
these are evaluated numerically, then the risk is defined as the product of
the probability of failure and the measure of consequence. There can
different risks for different measures of consequence.
Risk Based Inspection Risk based inspection is a process that involves the planning of an
(RBI)
inspection on the basis of the information obtained from a risk analysis of the
equipment.
Process Equipments
Refers to process equipments on topside which are within the inspection
scope. These include pressure vessels, heat exchangers, filters, piping,
accumulators, dampeners, tanks, PSVs, non return valves, corrosion
coupons, corrosion probes, sand probes, anodes (in pressure vessels) and
thermowells.
TML
Talisman Malaysia Limited
TMLs
Thickness Measurements Locations
UTWT
Ultrasonic Technique Wall Thickness Measurement
TABLE 2: GLOSSARY
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DATE: 21/08/07
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2. SCOPE
TML baseline inspection covers all piping, pipelines, topsides process equipments and structures
(sub-structures, topsides, bridges and flares).
However, TML want to concentrate baseline inspection on piping and process equipments that
belong to corrosion circuits which failure could generate health, safety, production or environmental
issues. Prior to site inspection, a corrosion circuits study shall be carried out.
(A)
(B)
(C)
(D)
(E)
Duplex &
Stainless
Steel
Carbon
Steel
GRE
Epoxy
Copper
Nickel
Titanium
2
2
2
2
2
2
2
2
0
2
2*
0
2
0
0
0
0
0
2
2
2
3
3
3
3
3
3
3
3
0
3
3*
0
3
0
0
0
0
0
3
3
3
1
1
1
1
1
1
1
1
0
1
2*
0
1
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
0
1
1*
0
1
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
0
1
1*
0
1
0
0
0
0
0
1
1
1
TECHNICAL SPECIFICATION
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3. BASELINE INSPECTION
3.1. Piping
Visual inspection (external) and wall thickness measurement shall be carried out on selected
platform topside piping. Following the corrosion circuit study, piping selection for baseline
inspection shall be carried out in accordance to Table 3 - Baseline Inspection Prioritisation by
Corrosion Circuit. Prior to site visit, workpack consisting of marked-up isometric and inspection
templates shall be prepared in two folders; one folder for the selected priority lines and the other
for the remaining lines.
Inspection and material verification shall be carried out as specified in the TML guidelines for
baseline inspection of piping (appendix 2 of the present document). Wall thickness measurement
of all the TML topside piping shall be carried out in order to get reference values before starting
operations. Measurements shall be carried out as specified in the TML guidelines for baseline
inspection UTWT measurements (appendix 7 of the present document).
Baseline inspection shall also be used to identify work requirements for subsequent inspection
campaigns. Piping that requires scaffolding and insulation removal to perform inspection in the
future, shall be noted and classified in the following categories.
TML inspection analyst when issuing the summary report indicating main issues noted during the
baseline inspection, will also quantify as part of inspection management information the number
piping which need abseiling, scaffolding and insulation removal.
For CREDO population, piping data shall be collected as per CREDO upload reference table
(appendix 9 of the present document). Essential piping data to be collected at site are indicated in
this table.
For above tasks, appointed third-party site Inspectors / controllers shall assist TML OPS Inspection
Engineer.
TECHNICAL SPECIFICATION
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External and internal (when possible) visual inspection and photography, for all platform topside
pressure vessels. Inspection shall be carried out as specified in the TML guidelines for baseline
inspection of pressure vessel (appendix 1 of the present document). Wall thickness measurement
of all the TML topside pressure vessels shall be carried out in order to get reference values before
starting operations. Measurements shall be carried out as specified in the TML guidelines for
baseline inspection UTWT measurements, (appendix 7 of the present document).
Baseline inspection shall also be used to identify work requirements for subsequent inspection
campaigns. Vessel that requires scaffolding and insulation removal to perform inspections in the
future shall be noted and classified in the following categories.
TML inspection analyst when issuing the summary report indicating main issues noted during the
baseline inspection, will also quantify as part of inspection management information the number
vessels which need scaffolding and insulation removal.
All data and information required for planning future vessel inspection and performing the
inspection work offshore shall be documented into a workpack. An example of a workpack is given
in appendix 11. This inspection workpack shall as a minimum contain the following.
General information of the vessel (Platform, Tag Number, P&ID, Corrosion Circuit, etc.),
Photograph and drawing,
Work procedure (isolation requirement etc.),
Manpower requirement,
Spare parts requirement (Material take off), and,
Tools requirement.
For CREDO population, pressure vessel data shall be collected as per CREDO upload reference
table (appendix 9 of the present document). Essential vessel data to be collected at site are
indicated in this table. Photographs of the pressure vessel and respective nameplate shall be
captured and included in the baseline inspection report for future reference.
For above tasks, appointed third-party or TML site Inspectors / controllers shall assist TML OPS
Inspection Engineer.
TECHNICAL SPECIFICATION
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Inspection and testing of PSVs which are not in operations for extended periods will ensure that
tampering, corrosion or other acts that may impede the proper performance of the PSVs have not
occurred. In this case, both calibration certificates shall be collected for uploading into DMS
(CIMAGE).
For CREDO population, PRDs data shall be collected as per CREDO upload reference table
(appendix 9 of the present document). Essential PRD data to be collected at site are indicated in
this table. Photographs of the PRD and respective nameplate shall be captured and included in the
baseline report for future reference.
3.5. Thermowells
For CREDO population, Thermowells data shall be collected as per CREDO upload reference
table (appendix 9 of the present document). Essential data to be collected at site, with respect to
Thermowell, are indicated in this table. Photograph of the thermowell shall also be captured for
future reference.
3.6. Structures
Structures refer to all steel substructures, bridges, flares, topsides and accommodation modules.
The baseline inspection of structures and checks on fabrication quality shall be carried out as
specified in the TML guidelines for baseline inspection of structures (appendix 8 of the present
document). A detailed photographic survey shall accompany the structural visual inspection,
especially on substructure components to aid future subsea campaign. These photographs shall be
named accordingly, stored and controlled within the TML network at Kuala Lumpur office.
Fabrication documents required for RBI study and latest AFC drawings for structural tagging shall be
gathered at site.
When a construction or installation problem is identified, TML OPS Inspection Engineer will have to
check if this has not already been captured in the TML Project Deficiency / Punch list. If not, TML
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DOC: TML-OPS-GEN-PR-N-0017
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OPS Inspection Engineer will have to report it to TML Project Inspection Engineer in order to include
the problem in the TML Project Deficiency / Punch list. All findings observations shall be recorded in
a report and uploaded into CIMS.
For the above tasks, appointed third-party Structural Engineer / Inspectors shall assist TML OPS
Inspection Engineer.
3.7. Pipelines
Pipelines will be subject to Gauging Pig (Base Plate Pig) survey and Side Scan Sonar (SSS) survey
following installation. The gauging pig utilises plate of size equivalent to the minimum allowable
internal diameter for each pipelines to rule out the possibility of damage (dent) to the pipeline during
installation that may constrain normal pipeline operations.
Side scan sonar is performed to identify locations with span lengths exceeding allowable limits.
These spans will be rectified prior to hydrotesting the pipeline.
Both gauge pigging and SSS survey will be managed by TML Projects department. The reports of
these surveys will be submitted to the TML Operations department as part of the final documentation
submission.
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4. DELIVERABLES
4.1. Review and Upload
The reports produced from the baseline inspection will be reviewed by TML inspection analyst, and
subsequently uploaded into DMS (CIMAGE) and CIMS by TML Inspection Document Controller. Reports
to be uploaded into DMS shall be limited to a file size of 2MB or lesser, to meet CIMAGE requirements.
TECHNICAL SPECIFICATION
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DOC: TML-OPS-GEN-PR-N-0017
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If any anomaly is detected during wall thickness measurement, then TML OPS Inspection
Engineer shall raise an anomaly report (refer to appendix 5 for template) and attach it with the
pressure vessel inspection report.
4.4.2. Piping
Thickness Measurement Points, scaffolding and insulation removal requirements shall be
clearly identified on a copy of the piping isometrics. Wall thickness measurement shall be
reported on TML excel spreadsheets (template provided in Appendix 6). TML OPS Inspection
Engineer shall provide hardcopy and softcopy documents to TML.
If any anomaly is detected during wall thickness measurement of piping, then TML OPS
Inspection Engineer shall raise an anomaly report (refer to appendix 5 for template) and
attach it with the piping inspection report.
TML OPS Inspection Engineer shall provide hardcopy and softcopy (excel format for CIMS upload)
documents to TML.
The report shall also contain a section dedicated to chemical injection locations, containing similar
information.
Pressure Vessels,
Heat Exchangers,
Portable tanks,
Gas Cylinders,
Piping,
Pipelines,
Pressure Safety Devices (PSVs & VSVs),
Non Return Valves (NRVs),
Accumulators and Dampeners,
Thermowells,
Corrosion Probes & Coupons,
Corrosion Inhibitor Injections.
Data not available on documents (datasheet, GA drawings) will have to be collected from site.
The CREDO upload reference table indicate the essential data to be collected at site for the above
equipments.
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List of construction / installation problems and issues that could impact structural integrity,
Photographs of sub-structures to aid future subsea inspection campaign,
Reference to some of the data and documentation collected on site for RBI study,
Recommended actions,
Recommendations applicable to future projects, if any.
TML OPS Inspection Engineer shall provide hardcopy and softcopy report to TML.
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5. EXECUTION PLAN
5.1. Topsides Baseline Inspection
Figure 1 shows the typical topsides construction stages at the yard and the suitable time to execute
the baseline inspection activities. The project stages change depending on the delivery of materials
to site, topsides design, barge and lifting crane availability, work scheduled offshore etc. Typically all
structural work will be carried out first. When the structures are in place, the static equipment and
piping are installed, and then hydrotested. When the static equipments are in place, the electrical
and instrumentation works commence. Finally, the topside will be lifted or rolled out into a barge,
drilling derrick or similar vessel and sailed off for installation. Some work may be completed offshore.
The number of trips to the yard for baseline inspection depends on the quantity of equipment, piping
and corrosion monitoring devices requiring inspection. If these equipments can be inspected in one
trip to the yard, the trip shall be planned between mechanical completions date and electrical &
instrumentation completions date.
The objective is to ensure that there is enough time at the yard to inspect all equipment, piping, and
corrosion monitoring device in the critical corrosion circuit. Refer to prioritisation table in section 2.1
for the critical corrosion circuit.
Towards the end fabrication process there will many activities taking place including hydrotesting and
the manning level will be high. This will slow down the baseline inspection activity, especially UTWT
survey, where some sections will be restricted due to hydrotests or activities. To lessen the workload
during congestion period, one or more visits to the yard shall be planned to partially complete the
baseline inspection workscope.
For detailed execution plan see Appendix 10.
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TECHNICAL SPECIFICATION
DOC: TML-OPS-GEN-PR-N-0017
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TIMELINE
Structural
Completions
Date
Structural Work
Mechanical
Completions
Date
E&I Completions
Date
Construction
Schedules
Hydrotesting
Electrical &
Instrumentation Installation
Topsides Load
Out Date
Seafastening
& Load Out
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