Documente Academic
Documente Profesional
Documente Cultură
i) Counter boring.
ii) Counter sinking.
24) What are different types of drills used?
25) Explain clearly what is meant by Jig boring.
26) Explain the twist drill geometry with neat sketch?
27) ) State the differences in the function and design of Jigs and Fixtures.
28) ) List the human factors involved indesign of Jigs and Fixtures?
29) What are the safety factors related to design of jigs and fixtures?
30) Explain in detail about centre less grindingwith suitable sketches.
31) Give the classification of grinding machines.
32) Describe the dressing and balancing requirements in grinding
33) What are the wheel materials of a grinding wheel? Discuss in detail.
34) ) Give the complete classifications of broaching machines
35) How push broaches differ from pull broach?
36) Explain the tool life aspects of broaching, honing and lapping.
37) Sketch a broaching tool and explain various elements.
38) What is a milling machine? How do you classify the milling machine?
39) Write a short note on the following:
a) Face milling cutter.
b) Carbide milling cutter.
c) End-milling cutter.
41) The capacity of a lathe is expressed as: a. horsepower and chuck diameter b.
swing and distance between centers c. bed length and spindle speed d. tool post
size and travel
42. The carriage of the lathe travels along which axis: a. the "B" axis b. the "Z" axis
c. the "Y" axis d. the "X" axis
43. The basic turning lathe is: a. the turret lathe b. the automatic lathe c. the engine
lathe d. the swiss type lathe
44. "Forming" on a lathe is accomplished by: a. specially shaped cutting tools b.
compound rest travel c. rotating fixtures d. by cutting grooves and chamfers
45. Large diameter holes are produced on a lathe by: a. step
46. Vertical lathes are used for work requiring a: a. larger swing b. more powerful
engine c. greater distance between centers d. multiple jaw chuck
47. The swiss-type automatic lathe is used primarily for: a. heavy turnings b. slug
turnings c. long thin turnings d. threading
48. Feed rate refers to: a. spindle speed b. chuck rotation c. tool advancement into
the work d. depth of cut
Turning and Lathe Basics
Answer Key
1. b 2. b 3. c 4. a 5. d 6. a 7. c 8. c
49. What are the specifications of shaper? Maximum length of the stroke, power of
the motor, floor space required, total weight of the shaper.
50. Define cutting stroke? The ram reciprocates along with the tool to remove the
metal in the forward stroke called cutting stroke.
51. What are the types of shaper? Horizontal shaper, vertical shaper, travelling
shaper.
52. What are the main components of shaper? Base, column, cross rail, table.
53. Why the time for forward stroke is greater than return stroke? The metal is
removed in the forward stroke, but no metal is cut during the return stroke. So the
time for forward stroke is high.
54. What are the components in radial drilling? Base, column, radial arm, drill head.
55. What is meant by tapping? Tapping is the operation of cutting internal threads
in hole by cutting tool .
56. What is meant by counter boring? The operation of enlarging of end of hole
cylindrically is known as counter boring.
57. What is meant by counter sinking? The operation of making a cone shaped
enlargement of end a hole known as counter sinking.
58. What are the specifications of radial drilling machine? Maximum size of drill
head, Maximum spindle travelling, Power input of the machine(H.P), Floor space
required m2 .
59.Draw the neat sketch of single point cutting tool &show its elements .
69.Explain properties of cutting tool material.
70.What are the different factors which governs the tool life .
71What is the effect of rake angle,nose radius provided on cutting tool.
72.Explain the difference between orthogonal and oblique cutting.
73. What is tool signature?
74. What is side rake angle? And mention its effects?
75. What is clearance angle? And mention its types?
76. Explain the nose radius.
77. What is function of chip breakers?
78. Name the factors that contributes to poor surface finish in cutting.
79. What is orthogonal cutting?
80. What are the functions of cutting fluids?
81. Give two examples for orthogonal cutting.
82. What are the four important characteristics of materials used for cutting tools?
84. Name the various cutting tool materials.
85. What is swing diameter?
86. Write the specification of a typical lathe.
87. Write down the names of any four lathe accessories.
88. What is the application of air operated chuck?
89. Define the term Conicity.
90. Write down the formula for calculating taper turning angle by compound rest
method. 7. Define the term Thread cutting.
91. Define automatic machine.
92. State the principal of multi spindle automats.
100. What are the advantages of automatic lathes?
176. What will happen when the drilling is done with dull drill?
177. What are the types of tapes in a hand operated tap set?
178. Why a coarse file is used for soft work materials?
179. Describe very briefly the important features of files?
180. Why the number of flutes on a reamer is always even?
181. How is the drill held in a spindle?
182. Why is the cutting fluid generally not used during drilling cast iron?
183. What operation other than hole drilling can be performed on a drilling
machine?
184. What is the use of Center drilling?
185. _________ drills are the most common cutting tools used with drilling machines.
a. Compound
b. Twist
c. Auger
d. All of These
186. A drill with a worn margin will:
a. Drill holes oversize
b. Drill holes undersize
c. Run off center
d. Drill an accurate hole
187. A high-speed drill will never break.
a. No
b. No
c. Yes & No
d. All of these
188. While drilling a hole, never hold work piece with your hands.
a. No
b. No
c. Yes & No
d. All of these
189. To pick up a hole for accurate drilling a center drill should be used first.
a. No
b. No
c. Yes & No
d. All of these
6. ____________ cuts the material in Drill.
a. Bit
b. Chisel
c. Saw
d. Cutting Tool
Multiple Choice Questions: 194. _________ drills are the most common cutting tools used with
drilling machines.
a. Compound
b. Twist
c. Auger
d. All of These
194. A drill with a worn margin will:
a. Drill holes oversize
b. Drill holes undersize
c. Run off center
d. Drill an accurate hole
195. A high-speed drill will never break.
a. No
b. No
c. Yes & No
d. All of these
196. While drilling a hole, never hold work piece with your hands.
a. No
b. No
c. Yes & No
d. All of these
197. To pick up a hole for accurate drilling a center drill should be used first.
a. No
b. No
c. Yes & No
d. All of these
198 ____________ cuts the material in Drill.
a. Bit
b. Chisel
c. Saw
d. Cutting Tool
199. The head is ___________ to the column.
a. Bolted
b. Clamped
c. welded
d. Riveted
200. Table contains _________ slots.
a. T-slots
b. L-Slots
c. H-Slots
d. All of these
201. There are __________types of drill press.
a. 4
b. 2
c. 6
d. 8
202. What is the name of the tool used to remove the drill chuck from the spindle of the drill press?
a. Chuck Key
b. Chisel
c. Drift Pin
d. You un-screw it
The turret tool post is used mainly for high-speed production operations. T
206.
The lathe cutting tool or tool bit must be made of the correct material. T
207.
208.
209.
210.
211.
212.
213.
As the drill size increases, both the size of the web and the width of the chisel edge
Decrease.
214.
215.
The spindle Holds the drill or cutting tools and revolves in a fixed position in a
sleeve.
216.
The Motion of most drill presses is circular and built rugged and solid.
217.
218.
219.
The angle between the flute and the axis the drill parallel of the drill that forms the
cutting edge is known as the Rake angle.
220.
The V-block and clamp set is usually used to Hold and Drill round stock.
221.
222.
223.
The work piece should never be held in the hands while drilling.T
224.
225.
A drill press is a power-driven machine used to drill, counter-bore and counters ink
holes.T
226.
Counter-bearing is done to prepare a drilled hole to receive a fluster or socket head
screw.T
227.
It is permissible to leave the chuck key in the chuck while drilling a hole.F
228.
When drilling a hole on a drill press it is -OK to stop the drill chuck with your hands
n rake the job.F
229.
230.
231.
Use only brushes, vacuums or special tools for machine clean up.T
232.
Always secure the work piece by clamping it to the table or holding it in a vise.T
18.242
Machined parts can be classified as rotational or nonrotational. Which of
the following are examples of operations that create nonrotational geometries
(two best answers): (a) boring, (b) drilling, (c) milling, (d) planing, and (e)
turning?
18.243
Which of the following are examples of generating the workpart
geometry in machining, as opposed to forming the geometry (two best
answers): (a) broaching, (b) contour turning, (c) drilling, (d) profile milling, and
(e) thread cutting?
18.244
In a turning operation, the change in diameter of the workpart is equal
to which one of the following: (a) 1 x depth of cut, (b) 2 x depth of cut, (c) 1 x
feed, or (d) 2 x feed?
18.245
A lathe can be used to perform which of the following machining
operations (three correct answers): (a) boring, (b) broaching, (c) drilling, (d)
milling, (e) planing, and (f) turning?
18.246
A facing operation is normally performed on which one of the following
machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e)
shaper?
18.247
Boring and reaming share the common feature that they are both used
to enlarge an existing hole: (a) true or (b) false?
18.248
Knurling is performed on a lathe, but it is not a metal cutting operation:
(a) true or (b) false?
18.249
A live center is one way of holding a workpiece in the headstock of a
lathe, whereas a dead center is used to hold the work in the tailstock: (a) true
or (b) false?
18.250
Which one of the following cutting tools cannot be used on a turret
lathe: (a) broach, (b) cutoff tool, (c) drill bit, (d) single-point turning tool, or (e)
threading tool?
18.251
Which one of the following turning machines permits very long bar stock
to be used: (a) chucking machine, (b) engine lathe, (c) screw machine, (d)
speed lathe, or (e) turret lathe?
18.252
Most vertical boring machines are equipped for both turning and boring
and are used for large, heavy work parts with large diameters: (a) true or (b)
false?
18.253
The twist drill is the most common type of drill bit: (a) true or (b) false?
18.254
When the drill bit in a drilling operation exits the opposite side of the
work, the resulting hole is called which one of the following: (a) a blind hole or
(b) a through hole?
18.255
A tap is a cutting tool used to create which one of the following
geometries: (a) external threads, (b) flat planar surfaces, (c) holes used in beer
kegs, (d) internal threads, or (e) square holes?
1. Reaming is used for which of the following functions (three correct
answers): (a) accurately locate a hole position, (b) create a stepped hole,
(c) enlarge a drilled hole, (d) improve surface finish on a hole, (e) improve
tolerance on hole diameter, and (f) provide an internal thread?
18.257
The distinguishing feature between a drilling fixture and a drill jig is that
the fixture provides a means of guiding the tool during the hole-making
operation: (a) true or (b) false?
18.258
Which of the following are classified as peripheral milling rather than
face milling (three best answers): (a) end milling, (b) plain milling, (c) pocket
milling, (d) slab milling, (e) straddle milling, and (f) surface contouring?
18.259
The difference between up milling and down milling is that in down
milling the direction of motion of the cutter teeth is opposite the feed
direction when the teeth cut into the work: (a) true or (b) false?
18.260
A vertical milling machine is more appropriate than a horizontal milling
machine for performing which of the following types of operations (three best
answers): (a) end milling, (b) face milling, (c) peripheral milling, (d) plain
milling, (e) slab milling, and (f) surface contouring?
18.261
The basic milling machine is which one of the following: (a) bed type, (b)
knee-and-column, (c) profiling mill, (d) ram mill, or (e) universal milling
machine?
18.262
Typical operations performed on a machining center include which of the
following (two best answers): (a) boring, (b) drilling, (c) milling, (d) sawing, and
(e) turning?
18.263
A planing operation is best described by which one of the following: (a) a
single-point tool moves linearly past a stationary workpart, (b) a tool with
multiple teeth moves linearly past a stationary workpart, (c) a workpart is fed
linearly past a rotating cutting tool, or (d) a workpart moves linearly past a
single-point tool?
18.264
A broaching operation is best described by which one of the following:
(a) a rotating tool moves past a stationary workpart, (b) a tool with multiple
teeth moves linearly past a stationary workpart, (c) a workpart is fed past a
rotating cutting tool, or (d) a workpart moves linearly past a stationary singlepoint tool?
18.265
The three basic types of sawing, according to type of blade motion
involved, are which of the following: (a) abrasive cutoff, (b) bandsawing, (c)
circular sawing, (d) contouring, (e) friction sawing, (f) hacksawing, and (g)
slotting?
18.266
Which one of the following terms is used for cutting external threads
using self-opening threading dies: (a) tapping, (b) thread chasing, (c) thread
forming, or (d) thread milling?
18.267
Gear hobbing is a special form of which one of the following machining
operations: (a) grinding, (b) milling, (c) planing, (d) shaping, or (e) turning?
272.
Work-pieces are held to the Head Stock Chuck spindle of the lathe with chuck.
273.
Lathes were developed as early as the 15th century and were known as lathes.
274.
One of the most important machine tools in the metalworking industry is the Lathe .
275.
276.
277.
278.
279.
280.
281.
282.
283.
284.
285.
Formula of CS = C/(A)1/3 .
286.
287.
288.
289.
Formula of N= CXx1000/D .
290.
291.
292.
293.
294.
295.
Formula of CS = C/(A)1/3 .
296.
297.
298.
299.
Formula of N= CXx1000/D .
300.
Short questions
301.
302.
303.
304.
305.
306.
307.
308.
309.
310.
311.
312.
313.
314.
Planer Operations
315.
316.
317.
318.
319.
320.
321.
322.
323.
324.
325.
Milling Machine
326.
327.
328.
329.
330.
331.
332.
333.
334.
335.
Milling operations
336.
337.
338.
339.
340.
341.
342.
343.
344.
345.
346.
347.
348.
349.
350.
351.
352.
353.
354.
355.
356.
357.
358.
359.
Grinding Operation
360.
361.
Classification of Grinders
362.
Speed of Grinder
363.
364.
365.
366.
367.
368.
369.
370.
371.
372.
373.
374.
375.
Grinding of Drills
376.
377.
378.
379.
Grinding Problems
380.
381.
By Adding lead
382.
383.
384.
Bonds
385.
Bonding Methods
386.
387.
388.
389.
Define Slotter
390.
391.
392.
393.
394.
395.
396.
397.
398.
399.
400.
401.
Lathe Machine
402.
403.
404.
405.
406.
407.
408.
409.
410.
411.
412.
413.
414.
415.
Lathe Dogs
416.
417.
418.
419.
420.
Lathe Centers
421.
422.
423.
424.
Lathe Collets
425.
426.
427.
428.
429.
430.
431.
432.
433.
434.
435.
436.
437.
438.
439.
440.
441.
442.
443.
444.
445.
446.
447.
448.
449.
450.
451.
452.
453.
454.
455.
456.
457.
458.
459.
460.
461.
462.
463.
464.
Multi-Start Threads
465.
466.
467.
468.
469.
470.
471.
472.
473.
474.
475.
476.
477.
478.
479.
480.
481.
482.
483.
484.
485.
486.
487.
488.
489.
490.
491.
492.
493.
494.
495.
496.
497.
498.
499.
500.
501.
502.
503.
504.