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Wireless SCADA / RTU


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The term SCADA (Supevisory Control And Data Acquistion)


typically refers to systems where a central computer master
or PLC masters communicates to multiple remote RTUs
(Remote Terminal Units) or PLC's using RTU or PLC data
communication protocols including protocols such as Modbus,
AB-DF1, and DNP3.0. The SCADA host will perform
centralized alarm management, data trending, and operator
display and control. With a SCADA system architecture, the
host communicates to the remote sites via protocol data
communications. A SCADA architecture can easily be
expanded to handle additional remote sites and i/o points.
SCADA communications can use a range of wired
(lease line, dialup line, fiber, ADSL, cable) and wireless
media (licensed radio, spread spectrum, cellular, CDPD,
satellite) depending which is available and the most cost
effective. Frequently for remote applications, wireless
SCADA is the only feasible alternative due to availability
and cost.
Wireless SCADA systems can range from simple
Point-Multipoint systems like the 900-MB Spread Spectrum
system below using Modbus protocol:

Radio RTU
Wireless Radio based remote terminal unit basically allows transfer status,
control and measurement of signals from remote site to central control room.
Latest Radio based systems of today allow convenient and more reliable wireless
controls far beyond the boundaries of rooms and buildings without the need of
expensive cabling and site preparation work . Specially designed for harsh
industrial conditions. RTU supports Digital and Analog Communications.
Types of Radio RTU
RTU 700 H
FTR 700 HP8

Radio RTU
Radio Modem
Ethernet Hub
Ethernet Modems
GSM Modems
GSM RTU
RRC for Cranes

Radio Modem
Stand-alone radio modems are designed to provide end users with an easy - to - install wireless serial
communication link.
These Radio modems come equipped with the features of our wireless OEM modules. Systems integrator will enjoy
the functionality provided by the serial connection, power switch, indicator lights, high quality antenna, mounting
plates and power source inputs.
380-470 Mhz (Upto 10 W RF O/p with 19200 Bps over air with RS 232 and 485 Interface)
433-434 MHz (Upto 1 W RF O/p with 2400 BPS over air with RS 232/485 Interface)
2.4 GHz
(The 2.4GHz radio modem with 1 W RF o/p with 1 Mbps over Air with Ethernet Interface
Ethernet Hub:
The SpectraNT 2400 is powered by the MHX-2400 radio core, but provides an RJ-45 10BaseT Ethernet interface.
This product is ideal for industrial wireless Ethernet applications.
SpectraNT 2400
Ethernet Modem
The Spectra 2400 is the enclosed version of the MHX-2400 specifically designed for high-performance frequency
hopping spread spectrum industrial applications. The rugged extruded aluminum enclosure and wide operating
voltage range ensure easy integration into most any end-user application.The interface is a standard RS-232 or an
optional RS-485/RS-422 interface.
Spectra 2400
GSM Modems

Top

The GSM is a Hayes-compatible modem that accepts modified "AT-" commands and communicates over standard
GSM radio networks. Data, faxes, email, etc., can be transmitted over existing GSM radio networks using these
modems. An embedded microprocessor handles all the GSM communication functions of the GSM Modem
GSM RTU

GSM - 1000

Plant, equipment, systems, and processes increasingly need reliable yet economical means of remote monitoring
and control. The technology and products for this have been available for several years, but the costs and technical
problems have been significant. These obstacles made it difficult in the past to implement such systems. The GSM
Server System developed by Funk Electronic Piciorgros GmbH now provides a convenient and cost-effective way to
meet such user requirements.

GSM-2110 Remote Alarm, Control and Data Logging Unit for GSM Cellular Networks
GSM-8110 Universal Remote Control and Alarm Monitoring System
RRC for Crane
RRC is a highly durable, sophisticated and safe industrial radio remote control system. The versatile features of the
RRC permit their use in many different remote control applications. The system is used to control factory cranes,
monorail systems, multiple hoists, trolleys, mining equipment, automatic control systems, and many others. The
system incorporates numerous redundant safety circuits that guaranty maximum security and ensure that the
system is resistant to outside interference.

Intelligent RTU's and


Controllers
Our Intelligent RTU's and controllers give you the innovative advanced features
you want combined with the reliability, ease of use and cost-effectiveness that
you need. They combine the best of traditional industrial strength RTU and PLC
technology with the best of the PC and Internet revolutions.
There are three product series within this class: 1) the ScadaFlex Plus
RTU/controller, 2) the EtherLogic RTU/controller and 3) the ICL-4300
RTU/controller.
They share the same application development software tools and many of the
same features. See our Selection Guide to help you choose the appropriate
model.
To find out more about our intelligent RTU's and Controllers, choose a model
from the selections below:

ScadaFlex Plus RTU/controller

ICL-4300 RTU/controller

EtherLogic Controllers
All the advanced technology and features in the world don't get you anywhere,
unless you can successfully configure or program the unit for your application.
We have put many man-years of effort into developing the tools to make this as
easy as possible for you. Many of our first-time customers have commented on
how quickly they were able to get our Intelligent RTU's and controllers up and
running for their application.
To help you quickly and effectively complete your task, we feature:
Accurate, concise and well-written technical manuals written by the team of
engineers who created the products.
Excellent and very accessible technical support provided by competent
engineers with years of experience in the industry, just a toll-free (USA)
telephone call away. When you call ICL, a person answers the phone and
you can normally reach a Technical Support Engineer immediately.
Several application development environments are available, so you can
choose the one that best meets your needs.
We provide many sample applications as part of each application
development environment. These samples can be copied and modified for
your own use.
Extensive function libraries help minimize your work.
We are constantly improving our tools to help you to become more effective
and efficient.
Get the details on:
Application development
Internet features
Data logging
Alarm annunciation
Communications
Textual User Interface
Selection Guide

environments & SDKs

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RADIO RTU
RTU 700H :
The Radio RTU is a general-purpose wireless remote I/O module, widely used in
industrial monitoring and control, water and effluent treatment plants, pipeline
monitoring, and other applications where long distances or other obstacles make it
difficult or uneconomical to use wire communication.
FTR 700
The FTR-700 Radio Terminal Unit combines the functions of a radio modem for the
ISM band and on-off input/output interface unit. It is designed in accordance with
LPD and CEPT-LPD ETS 300 220. It meets all national and EC requirements relating to
radio equipment and its usage, and conforms to CE specifications.

Downloads for Radio RTU


Manual
RTU 700H
FTR 700HP8
FTR 700HD2
Products

Radio RTU
Radio Modem
Ethernet Hub
Ethernet Modems
GSM Modems
GSM RTU
RRC for Cranes

Top

@ RT

Wireless Remote I/O Modules with WideApplications Capabilities


Model RTU 700 H
Radio communications links used for monitoring waste watersystems, fresh
water supplies, gas and oil pipeline voltage converting stations, etc., are
often required to span distances up to 100 km.The TRU 700 H sends
wireless I/O Modules not only combine the functions of on-of analog I/O and
wireless modem but also can act as wireless repeater stations to extend
communication distances.
The Basic Module has 16 on-of inputs and 8 on-of (PNP transistor), outputs ,
8 counter registers, and 8 timer registers. Another version of the
BasicModule additionally has 4 analog inputs.The I/O capacity of a Basic
Module can be expanded by connectionExpansion Modules via a external
high speed bus Port. Expansion Modules are available with a variety of on-of
and analog I/O configurations.Up to 8 Expansion Modules can be connected
to single Basic Module.
Distributed I/O systems can be configured with up to 240 slave stations in a
single wireless network by setting distinctive stationaddresses via DIP
switches.The RTU 700 His available with a choice of RF output power
ratings..

RF power output limit can be set for each station and measured values of received signal strength read for each
station, by remote wireless access from a central SCADA station.This allows the system to be uickly set up
without the need foradditional measuring instruments.
The RTU 700 H series are readily integrated with systems using third party software (SCADA applications, OPC
servers, etc..)
Features of RTU - 700H
High performance 500 mW or 6 W radio module
400 500 MHz operating range
64 radio channels (DIP switch selectable)
DIN-Rail mounting
16 digital inputs, 8 digital outputs and 4 analogue inputs on board
8 event counter, 8 timer
Isolated inputs and outputs

LED I/O and radio field strength indicator


Connector for expansion units (local bus)
Power supply range 12-24Volt DC
Top

@ FTR -

ISM Band RTU : model FTR 700 HP 8


The FTR-700/P8 Radio Terminal Unit combines the functions of a radio modem
for the ISM band and on-off input/output interface unit. It is designed in
accordance with LPD and CEPT-LPD ETS 300 220. It meets all national and EC
requirements relating to radio equipment and its usage, and conforms to CE
specifications.
The P 8 series includes a Basic Module with 8 potential free on off inputs
and relay outputs, which can operate in a point to point link, or in a multistation network. They can also be readily integrated into SCADA systems. The
I/O capacity of the Basic Module can be expanded by connecting one or more
local expansion modules , with various on-off and analog I/O configurations.
Up to 8 Expansion Modules can be connected to a single basic module.

REMOTE MONITORING AND CONTROL


SCADA OVERVIEW

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From the cold of Siberia to the heat, salt and moisture of offshore oil
platforms, Zetrons SCADA (Supervisory Control and Data) systems are
proven performers in a wide variety of industries and applications. Day and
night, Zetron wireless SCADA systems reliably perform such vital tasks as:
Closed loop process control
Equipment monitoring
Malfunction detection and correction
Maintenance record logging
Modern technology has allowed the evolution of SCADA to include greater data
accuracy, complex analysis, automatic intelligent control, sophisticated data
manipulation, and tighter security. As communities grow, as coverage areas expand,
and as operations become more complex, the need to enhance existing SCADA
systems or to install new systems is inevitable.

Search

SCADA SYSTEM
Radio Dispatch
Consoles
Dispatch
Telephony
Trunked Radio
Systems
Paging Systems
Monitoring and
Control Systems
Private Radio
Components
Custom Solutions

SCADA Components
A SCADA system automates and centralizes the monitoring, control, and alarming
of remote equipment. Zetron Remote Terminal Units (RTUs), located at multiple
sites, collect data from electronic devices, and forward the data to a central control
center. The Zetron Controller, as a front-end processor, manages the flow of data
between the remote RTUs and the Control Program in the central host management
system. The Control Program displays and analyzes data from reporting sites,
issues alarms, reports on abnormal events, and initiates corrective actions as
directed by an operator or automated instructions.

SCADA Benefits
The ability of a SCADA system to not only monitor the status of equipment, but to
control the remote equipment from a central location, allows more efficient and costeffective management of remote sites. Routine adjustments to levels, power,
pressure, temperature, etc. improve system performance while reducing
maintenance costs. Response time to emergencies is significantly reduced.

Benefits of Zetron SCADA Systems and Components


Wireless Communications
To reduce operating expenses, minimize installation costs, and maximize
efficiencies, applications with widely-dispersed sites benefit significantly from
wireless connections between the control center and remote sites. Zetron SCADA is
compatible with conventional and most popular trunked radio systems. RTUs can
also use licenseless spread spectrum or data radios for direct connection to host
systems.

Cellular, Dial-up, or Lease-line Telephone Communications


Because telephone dial-up and leased-line data transfer between the Control
Program and RTUs are supported, the best type of communications option can be
selected for each site.

Polling, Report-on-Alarm, or Both


RTUs can report when alarm conditions are detected, when polled by the central
controller, or both.

Alarm Reporting
Operators are notified of alarm conditions. Alerts and reports ensure that
malfunctions and abnormalities are corrected. Logs are archived for trend analysis
and regulatory compliance.

Compatible and Flexible


Wireless SCADA components can work together as a complete Zetron system or
can be integrated into systems comprised of multiple vendor components.

Wide Selection
Zetron offers a range of SCADA components based on the size and complexity of
the application. Each remote site can be equipped with an RTU correctly sized and
configured. The control center can have the right Controller to manage
communications between the Control Program and multiple RTUs.
Last modified April 1, 2001

Mission-Critical Operations

REMOTE MONITORING
AND CONTROL
APPLICATION
FAMILIES

SCADA Systems
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FAMILIES
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Radio Dispatch
Consoles
Dispatch
Telephony
Trunked Radio
Systems
Paging Systems
Monitoring and
Control Systems
Private Radio
Components
Custom Solutions

Wireless SCADA integrates a central control


computer with remote units to provide economical
monitoring and control of remote sites using
reliable cellular or radio connections. The remote
system can open and close valves, take
measurements, and turn switches on or off using
standard devices. The user sets parameters for
the control program to automatically direct the
remote system to take appropriate action.
Zetron's Remote Terminal Units and System
Controller can communicate with and be
controlled by other vendor's Control Programs,
process control applications, and with
programmable logic controllers (PLC) via the
MODBUS communications protocol.
Upgrade an existing SCADA system with Zetron's
wireless RTUs and Controller.
To meet the demand for SCADA systems that
range from a small system that monitors several
remote sites to a large systems that handles 200
remote sites, Zetron combined the flexibility of the
Zetron RTUs with the power of National
Instruments "Lookout" Control Program.

Zetron Wireless SCADA System


Scalable to any Size Operation
Zetron can provide a
SCADA system,
comprised of Zetron
RTUs, Controller and
Lookout Control
Program, that is ideal
for any size system.
The Lookout SCADA
system can monitor
over 150 sites with
10,000 input/output
points.
Lookout is a powerful,
Windows based
Control Program
manufactured by

Example Screens from Lookout

National Instruments,
a leading supplier of
computer-based
measurement and
automation products.
Lookout features
user-designed control
panels, graphic
system diagrams,
trend charts, activity
reports, alarms
screens, and
programmable control
logic in an easy-touse format.

SCADA System Components for MultiVendor System


Zetron Remote Terminal Units (RTUs) can be
integrated into SCADA systems comprised of
multiple-vendor RTUs and a third-party Control
Program.
By integrating Zetrons wireless SCADA controller
and remote units into an existing SCADA system,
the coverage area of the SCADA system can be
economically expanded. Remote sites, previously
impossible or impractical to monitor and control
from a central location can now be incorporated
into a SCADA system with minimal investment.

Platform Compatibility
Zetron Controllers and RTUs can communicate
with and be controlled by National Instruments
Lookout Control Program or by a wide-range of
third-party Control Program software packages
that support MODBUS. Control Programs, such
as In-Touch by Wonderware, Fix by
Intellusions, and Genesis by Iconics, are
compatible with

Zetron RTUs and Controllers.


Zetron offers three levels of RTUs to allow each
equipment site to be equipped with an RTU with
the appropriate input/output capacity. All Zetron
RTUs offer a full range of inputs and outputs,
including digital inputs/outputs, analog
inputs/outputs, pulse counters, and accumulators.
RTUs can store and forward data sent between

the Controller and other RTUs, allowing


communication with RTUs beyond the range of
the central station.
All of Zetron RTUs support the MODBUS protocol
which allows direct interface with data or spread
spectrum radios.

Communication Interfaces
Interfaces are available with Zetron SCADA
products to provide the flexibility to communicate
with different media. A radio interface is available
for most popular conventional and trunked radio
systems. All transmissions are error checked and
acknowledged.
A Telephone Interface (Model 1732 only) uses the
industry standard AT command set and works
with standard dialup and cellular telephones.
The spread spectrum radio interface is an option
that features a 1-Watt, 902-928 MHz transceiver.
No license is required in most areas when a
spread spectrum radio is used. Repeater
configuration provides a wider coverage area.
The controller manages the transfer of data
between remote RTUs and the control program
via conventional or trunked radio systems in
licensed and unlicensed spectrums.
A Zetron controller can transfer data to the
Lookout control program or third-party control
programs that support MODBUS protocol.
The number of RTUs a controller can handle is
determined by the control program, capacity of
the radio channel, and polling response time.

Remote Terminal Units


RTU CAPABILITIES
MODEL

M1708

M1716

M1732

Max No. Digital Inputs

16

264

Max No. Digital Outputs

16

261

Max No. Analog Inputs

196

Max No. Analog Outputs

64

Max. No. Relay Outputs

97

Economical Solution

Model 1708 and Model 1716


Remote Terminal Unit
Models 1708 and 1716 RTUs provide
high-performance monitoring at a great
value for small or simple applications,
such as pump control, door
open/closed, temperature status, or
water level measurement.
Even in a complex system that
requires M1732 RTUs to handle larger
sites, the M1708 and M1716 can
monitor sites with minimal I/O.
The M1708 provides 8 digital inputs, 8 control
outputs, and 4 analog inputs. The M1716 provides
16 digital inputs, 16 control outputs, 8 analog
inputs, and 4 analog outputs.
Expandable Solution

Model 1732
Remote Terminal Unit
The Model 1732 is Zetrons
most powerful RTU. It is
typically used for large or
complex sites. Communication
between the M1732 RTUs and
the Control Program can be via
cellular phone, PSTN, radio, or
wireline.

The Model 1732 has expandable inputs and


outputs with up to 16 of any one type
Analog I/O, Digital I/O, and Relay Output. This
modular architecture ensures that the M1732 can
handle current input/output requirements with an
upgrade path to a maximum of 445 I/O points.
The Model 1732 includes user-programmable
control logic for PLC functionality. Control logic
gives M1732 RTUs ladder logic functionality for
pump rotation, emergency comm fail procedures,
and other operations based on local inputs and
outputs. In the event of a communications failure,
the M1732 can operate in a failsafe mode and

execute predefined local control.


A Windows-based configuration utility simplifies
RTU setup. Configurations are uploaded directly,
by telephone, or over-the-air.

Controllers
CONTROLLER CAPABILITIES
MODEL

M1700

M1730

Max No. Input/Outputs

4 Digital Outputs

455 Digital and


Analog
Inputs/Outputs

No. RTU"s Supported

Up to 250

Up to 150*

Yes

Yes

Yes

Controls M1708 &


M1716 RTU"s
Controls Model 1732
RTU

*Limited with MODBUS option.

The Controller manages the transfer of data


between remote RTUs and the Control Program
via conventional or trunked radio systems in
licensed and unlicensed spectrums. A Zetron
Controller transfers data to the Lookout Control
Program or third-part control programs that
support MODBUS protocol.
The number of RTUs a Controller can handle is
determined by the Control Program, capacity of
the radio channel, and polling response time.
Controls Low-end RTUs

Model 1700
Controller
The Model 1700 is an economical
System Controller used in Wireless
SCADA systems. The controller
manages the transfer of data between
Remote Terminal Units (RTUs) and the
Control Program via conventional or
trunked radio systems.
The Model 1700 is ideal for small SCADA
systems that include Zetrons Model 1708 and
Model 1716 RTUs. It provides 4 digital outputs
and supports up to 250 RTUs.

RTU & Controller in One

Model 1730
Controller
The Model 1730 Controller manages
communications for a medium to highend SCADA system that includes any
mix of Zetron RTUs, including the
M1732, M1716, and M1708.
The Model 1730 provides 455 digital
and analog inputs/outputs and supports
up to 150 RTUs.
With the power to serve dual functions as
Controller and local terminal unit, the Model
1730 can be configured to monitor co-located
equipment.
Last modified January 2003

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