Documente Academic
Documente Profesional
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Research Article
Effective Parameters on Performance of Multipressure
Combined Cycle Power Plants
Thamir K. Ibrahim1,2 and M. M. Rahman1,3
1
Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 26600 Pekan, Pahang, Malaysia
Department of Mechanical Engineering, Faculty of Engineering, University of Tikrit, Tikrit, Iraq
3
Automotive Engineering Centre, Universiti Malaysia Pahang, 26600 Pekan, Pahang, Malaysia
2
1. Introduction
The combination of the Brayton cycle for gas turbines (GTs)
and the Rankine cycle for steam turbines (STs) is suitable
for attaining efficient CCGT power plants. The Brayton
cycle generates high temperatures and discards heat at a
temperature that can be used easily by the Rankine cycle plant
as a source of energy. Air and steam are the most frequently
operating fluids for CCGT power plants [1]. Kaushik et al.
[2] studied the performance of a CCGT power plant through
simulation and modeling. The activities of the GT at part
load were studied and discussed. The CCGT plants represent
the result of a sensitivity study on ambient temperature
and GT performance [3, 4]. The optimum values of entire
thermal efficiency and output of power with the values of
the decision variable are demonstrated for CCGT plants
[5]. The emulator of the CCGT cogeneration plant was
created by Khaliq and Kaushik [6]. The simulator is based on
2
evaluation as significant methods for enhancing the entire
thermal efficiency of a triple-pressure steam-reheat CCGT.
Bassily [12] arithmetically optimized and evaluated doubleand triple-pressure CCGT plants.
The arithmetical cost optimization, as well as the modeling of the triple-pressure reheat steam commercial CCGT
plants, was investigated by Bassily [13]. There is an extraordinary amount of research on optimizing and modeling CCGT
plants for a number of configurations of HRSGs [14, 15].
Mohagheghi and Shayegan [16] developed computer code to
examine the competence for a variety of types of HRSGs:
single-pressure, dual-pressure, dual-pressure with reheat,
triple-pressure, and triple-pressure with reheat. From the
thermodynamics optimization of the HRSG, they obtained
a high rate of generating power in the steam cycle. The
modeling of HRSG was formerly based on successive equation solving and chronological methodology, but this was
involved time-consuming and complicated methods [17].
Thus, a computer program was created that is able to produce
the equations so that the functioning of the HRSG can be
estimated [16]. Arrieta and Lora [18] considered a multipleshaft configuration and gathered two Siemens AG 501F
GTs, attached to triple-pressure reheated with accompanying
steam turbine and supplementary firing HRSGs. With the
utilization of Gate cycle software, the thermodynamic simulation obtained satisfactory results.
The outcomes revealed that the overall power output
and thermal efficiency have an impact of additional firing,
and, additionally, they showed variations in the ambient
temperature. Considering the operational manner of CCGT
power plants, it appears that about one-third of the total
power is generated by the ST cycle and two-thirds by the GT
cycle. Thus, the orientation value of the power production
of a gas turbine is 200 MW when the ST cycle generates
about 100 MW [19, 20]. For most installed plants, the outlet
temperature of the exhaust gases of the GT is around 850 K,
while the highest HRSG pressure is between 120 and 165
bars [21]. Consequently, a comparative study of effective
parameters (compression ratio and steam pressure) on the
overall power output, steam mass flow rate, overall thermal
efficiency, and heat rate requires managing the parameters
of the system. Thus, the aim of the present study is to
develop a strategy to enhance the overall performance of
multiconfigurations of CCGTs, utilizing the effect of the
compression ratio and steam pressure and comparing the
results with data from real combined cycle plants.
3
Tg1
Tg2
Tss
Tap
Temperature (K)
Tpp
Tg4
Ts
Tw2
Tw1
Economizer
Evaporator
Tg5
Tg6
Tg7
Tap
Tpp
Low-pressure (LP)
Tap
Tpp
TsLP
TssLPT
Tw2LP
High-pressure (HP)
Tg3
Tg5
TssIP Tap
Tpp
TsIP
Tw2IP
Tg1
Tg2
TssHP
Tpp
TsHP
Tw2HP
Tg8
Tw1HP
Tw1IP
Tw1LP
Low-pressure
(LP)
TsHP
Tw2HP
(b)
Tg6
ap
Tpp
Heat transfer
Temperature (K)
Temperature (K)
Tg10
TssHP
Tw1LP
Superheater
Tg4
Tg7
Tg1
Tw1HP
TsLP
Tw2LP
(a)
Tg8
Tap
TssLP
Heat transfer
Tg9
Tg3
Tg4
Tg3
Tg2
Intermediatepressure (IP)
Tg11
Tap
Tg5
TssIP Tap
Tg9
Tpp
Tg10 T
ssLP Tap
T
Tpp
Tw2IPsIP
TsLP
Tw1IP
Tw2LP
Tg4
Tpp
TsHP
Tw2HP
TssIP
Tw1HP
Tw1LP
Low-pressure
(LP)
High-pressure
(HP)
Tg7
Tg6
Tg1
T
Tg3 g2
T
TssHP ssRH
Heat transfer
Heat transfer
(c)
(d)
Tg2 Tg1
Tg3
Tg5 Tg4
TssRH
TppTssHP
Tg7 Tg6
T
TssIP Tap TsHP
TssIP
Tg9 g8
Tpp
Tw2HP
Tg10 T
Tg11
ssLP Tap
TsIP
Tpp
Tw1HP
Tw2IP
Tap
TsLP
Tw1IP
Tw2LP
Tw1LP
Low-pressure
(LP)
(e)
Figure 1: A typical temperature versus heat transfer diagram of HRSG combined cycle: (a) single-pressure, (b) dual-pressure, (c) triplepressure, (d) triple-pressure reheat and, (e) supplementary triple-pressure reheat.
then enters the low-pressure steam drum (D1). In the lowpressure superheater of the HRSG, the saturated steam at the
outlet of drum D1 at LP is superheated. Steam at LP is
produced as a result. The low-pressure steam turbine becomes
GT/HRSG unit 1
TO IPE
11
ECO
LPB
DA
HPE1
A
LPS
IPB
4
TO IPT
GT/HRSG unit 2
22
TO IPE
DA
31
LPB
26
HPE1
A
26
LPS
IPB
CC
GT
T
31 HPS
HPB
HPE2
13 TO LPT
ECO
1 TO HPT
RH
IPS
22
IPB
10
TO IPT
15
C
GT/HRSG unit 3
CC
GT
62
TO IPE
DA
71
HPE1
LPB
66
ECO
62
66
LPS
B
IPE
16
8
TO IPT
16
15
CC
GT
Hot RH
4
41 TO HPT
RH
C
To cold RH
HPT
5
Unit 1: HPS
3
41
1
71 HPS
HPB
HPE2
9 TO LPT
IPS
IPB
Condensate return
Unit 3: HPS
3 TO HPT
RH
IPS
B
IPB
11 HPS
HPB
HPE2
7 To LPT
IPT
10
LPS
DA-21
LPT
8
IPS
Unit 2: HPS
13
7
9
C: compressor
DA: deaerater
ECO: economizer
RH: reheat
the recipient of the steam at LP where it undergoes expansion until it enters the condenser pressure at 14. At the outlet
of drum D1, the saturated water is pumped to the pressure of
drum D2 at 1IP . In the intermediate-pressure economizer
5
Stack
5
Feed water pump
16
Tw1LP
LP economizer
Tw2LP
LP evaporator
Pump
LP steam
D1
drum
TsLP
TssLP
LP superheater
msLP
Booster pump
Tw1IP 17
IP economizer
Tw2IP
IP evaporator
Pump
IP steam
drum
TsIP
D2
mw
IP superheater
Tw1HP
Booster pump
18
15
Tw2HP
HP economizer
HP evaporator
HP superheater
msIP
TssIP
19
Pump
HP steam
drum
D3
TsHP
Reheat steam
4b = Tg1
msRH
TssHP
Duct burner
6
Fuel
2
GT
C
1
CC
Gas turbine
3
Exhaust gases
4
msHP
HPST
Air
10
IPST
11
Condenser
12
LPST
Deaerating
condenser
14
13
Figure 3: A schematic diagram of the supplementary firing triple-pressure steam-reheat combined cycle power plant.
At the top of drum D2 at IP , the saturated vapor is superheated to a higher temperature at IP in the intermediatepressure superheater section of the HRSG. The intermediatepressure steam turbine becomes the recipient of the steam,
which experiences expansion until it reaches the condenser
at 14. At 1HP , the saturated water present at the outlet of
drum D2 is pumped to the pressure of drum D3. In the highpressure economizer section of the HRSG, water at 1HP
undergoes heating to acquire the saturated water condition.
In the high-pressure section of the HRSG, the saturated
water is heated and partly evaporated. The high-pressure
superheater section of the HRSG is the place where the
saturated vapor at the top of drum D3 at HP , is superheated
to a higher temperature at HP . The steam expands into the
reheat section at 7 after the superheated steam at HP enters
TssRH
TsHP
Temperature (K)
Tw2HP
Tw1HP
Tw2IP
TsIP
Tw1IP
Tw2LP
TsLP
TssIP
TssLP
Tw1LP
Entropy (kJ/kgK)
(15) Heat losses in the combustion chamber, HRSG, turbines, and condenser are neglected.
(16) All the processes are steady state and steady flow.
(17) The fuel injected into the combustion chamber was
natural gas.
1
( 1)/
( 1)/
1 (
(1)
),
(2)
(3)
(4)
4 = + .
(5)
3600
.
Gnet
(6)
add = [TIT 1 (1 +
[
( 1)/
)] .
]
(7)
Gnet
.
add
(8)
cond = (12 14 ) .
3.2. Steam Turbine Cycle Model. It is assumed that the ST efficiency and the pump efficiency are represented by and ,
respectively. The ideal and actual processes are represented on
the temperature-entropy diagram by solid and dashed lines,
respectively, as shown in Figure 4 [29].
Duct Burner. The duct burner is used to burn additional fuel
in the supplementary firing, which leads to an increase in the
temperature of the exhaust gas that passes through the HRSG.
In a duct burner,
4 4 4 + LHV = ( 4 + ) 4 4
+ (1 ) LHV,
(9)
V17 (IP LP ) + ( IP LP )
2HP = HP .
10 10
11
LP (LP 2LP )
.
11 1
(11)
(12)
(13)
st =
snet
.
av
(18)
3 Gnet + snet
.
3 add
(19)
The heat available with exhaust gases from gas turbine is given
by
av = (1 1 11 11 ) 1 .
(17)
(10)
The temperature of the exhaust gases at the exit from the lowpressure economizer of the HRSG could be found by considering the energy balance of the low-pressure economizer
(Figure 1(e)):
11 =
(16)
V18 (HP IP ) .
4 = HP + ,
(15)
(14)
0.55
0.54
0.53
330
60
SPCC
DPCC
TPCC
80
100
120
Steam cycle high-pressure (bar)
140
160
900
880
860
840
820
800
780
60
SPCC
DPCC
TPCC
80
100
120
Steam cycle high-pressure (bar)
12
140
160
TPRCC
TPRBCC
MARAFIQ CCGT real data
16
20
24
28
32
Compression ratio
SPCC
DPCC
TPCC
TPRCC
TPRBCC
40
390
360
0.52
0.51
40
420
TPRCC
TPRBCC
300
250
200
150
12
16
20
24
Compression ratio
28
32
TPRCC
TPRBCC
SPCC
DPCC
TPCC
500
400
300
200
12
16
20
24
Compression ratio
Gas turbine
SPCC
DPCC
TPCC
TPRCC
TPRBCC
MARAFIQ CCGT
28
32
Steam turbine
SPCC
DPCC
TPCC
TPRCC
TPRBCC
MARAFIQ CCGT
10
0.53
0.52
0.51
0.50
12
16
20
24
Compression ratio
28
32
TPRCC
TPRBCC
SPCC
DPCC
TPCC
0.049
Specific fuel consumption (kg/kWh)
7200
7100
7000
6900
6800
12
16
20
24
Compression ratio
28
32
TPRCC
TPRBCC
SPCC
DPCC
TPCC
0.048
0.047
0.046
12
16
20
24
Compression ratio
SPCC
DPCC
TPCC
28
32
TPRCC
TPRBCC
Figure 10: Effect of the compression ratio on performance of different configurations of the CCGT power plants.
11
Table 1: Uncertainties of instruments and properties.
Name of
instrument
Range of
instrument
Variable
measured
Thermocouple
0120 C
Pressure gage
020 bar
Pressure gage
0140 bar
Ambient
temperature
Compressed
air pressure
Superheated
steam
pressure
Item number
Least division in
measuring
instrument
Uncertainty
error (%)
0.2 C
14.4444.9 C
0.0991
0.1 bar
14.615.96 bar
0.6544
0.2 bar
88.1121.2 bar
0.2024
5. Conclusions
900
800
700
600
12
16
20
24
Compression ratio
28
32
TPRCC
TPRBCC
MARAFIQ CCGT
SPCC
DPCC
TPCC
) 21 + (
) 2 + (
) 2 ,
1
(20)
Nomenclature
:
:
:
:
:
1 :
:
:
:
:
p:
12
add :
av :
Turbine efficiency
Specific heat ratio of air
Specific heat ratio of gases
Isentropic compressor efficiency
The supplementary firing efficiency
The mechanical efficiency of the
compressor and turbine
: The water pump efficiency
st : The steam turbine efficiency
th : The thermal efficiency of the gas turbine.
Abbreviation
CCGT:
DPCC:
GT:
HP:
HPST:
HRSG:
IP:
IPST:
LP:
LPST:
SPCC:
ST:
TIT:
TPCC:
TPRBCC:
TPRCC:
Conflict of Interests
The authors declare that there is no conflict of interests
regarding the publication of this paper.
Acknowledgments
The authors would like to thank University Malaysia Pahang
for providing laboratory facilities and financial support under
Doctoral Scholarship scheme (no. GRS100332).
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