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Vegetable oils are narrowly defined as referring only to plant oils that are liquid at room
temperature, or broadly defined without regard to a substance's state of matter at a
given temperature.
Biofuel is a fuel produced from contemporary biological processes rather than prehistoric
geological processes
Brief History
4000 B.C.E
10th century B.C.E
17th century C.E
1700s-
- vegetable oils and fats lit up streets in Europe. Whale oil was
extensively used for lighting houses.
1800s
2000s
Uses
Cooking
Food supplements
Cosmetics
Soaps
Candle
Perfume
Medical Purposes
Fuel
Processes involved for vegetable oil production
1. Seed Preparation
Incoming oil seeds are passed over magnets to remove any trace metal before being
dehulled, deskinned, or otherwise stripped of all extraneous material. In the case of
cotton, the ginned seeds must be stripped of their lint as well as dehulled.
2. Pressing
The extraction stage itself is carried out using a screw press. The press is fed by means
of a variable speed conveyor within the feeder unit. The feeder regulates the flow of
material into the press and thereby controls the loading on the press main motor. Oil
released along the length of the cage is allowed to drain into the base of the press where
it is collected. The
solid material (press cake) remaining within the press is finally discharged into
conveyors to be removed for subsequent processing or storage.
3. Solvent extraction
The press cake emerging from a screw press still retains 3 to 15 percent of residual oil.
More complete extraction is done by solvent extraction of the residues obtained from
mechanical pressing. The greater efficiency obtained in the solvent extraction process
encouraged the industry for direct application to oilseeds. The common solvent for edible
oil is commercial hexane or heptane, commonly known as petroleum ethers, boiling in
the range of 146 to 156F (63.3 to 68.9C). After extraction, maximum solvent recovery
is necessary for economical operation. The solvent is recovered by distillation and is
reused. The extraction oil is mixed with prepress oil for refining. The extracted meals
contain less than 1 percent of residual oil.
4. Refining
Degumming
The first step of chemical refining is degumming. Its purpose is to remove seed particles,
impurities, and (partly) phosphatides, carbohydrates, proteins and traces of metals. The
extracted oil is treated with foodgrade processing aids and/or water, which leads to
hydration of the main part of the phosphatides, proteins, carbohydrates and traces of
metals. The hydrated material precipitates from the oil and can be removed by
centrifugation.
Bleaching
The purpose of bleaching is to reduce the levels of pigments such as carotenoids and
chlorophyll, heavy polycyclic aromatic hydrocarbons, but also residues of phospholipids,
soaps, traces of metals and oxidation products. These substances are removed by
adsorption with activated clay, silica or activated carbon. The bleaching clay containing
all these substances is separated by filtration.
Deodorization
Most fats and oils, even after refining, have characteristic flavors and odors owing to the
presence of minor amounts of free fatty acids, aldehydes, ketones, and other
compounds. The concentration of these undesirable substances, found in most oils, is
generally low, between 0.2 and 0.5 percent. The purpose of deodorization is to reduce or
strip out free fatty acids and to remove odours, off-flavours and other volatile
components.
5. Modification Processes
The physical characteristics (e.g. hardness, melting profile) of oils, fats and blends can
be adjusted to meet customer requirements by means of Modification processes. The
modification techniques used are hydrogenation, interesterification or fractionation.
Hydrogenation
The basis of Hydrogenation is the addition of hydrogen to unsaturated fatty acids to
create saturated fats with a higher melting point. Oils can be either partially or fully
hydrogenated.
Interesterification/esterification
Interesterification is a process where different oils are combined to produce a fat with
different melting characteristics. This process involves the separation of triglycerides into
fatty acids and glycerol followed by recombination