MV7000 User Manual Section5 Protection 4MKG0015 Rev C PDF

MV7000 MEDIUM VOLTAGE DRIVE RANGE
USER MANUAL
SECTION 5: PROTECTION AND DIAGNOSTICS
AUTHORISED FOR ISSUE BY : Samir Soua
C
B
A
Version
01 Sept 07 EA THUFAIL
07 Dec 06 EA THUFAIL
10/02/2006 EA THUFAIL
Date
Author
System Updation
Updated after users feedback
Initial issue
Reason for new issue (see last pages for modification record)
Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

Project : USER MANUAL
Document : SECTION 5: PROTECTION AND DIAGNOSTICS
File
: MV7000 User Manual Section 5_Protection_4MKG0015_rev C
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-1/44
2007 CONVERTEAM
For Support and comments contact MV7000usermanual@converteam.com
This document is the exclusive property of CONVERTEAM and cannot be reproduced, transmitted or disclosed without prior authorisation.
CONTENTS
FOREWORD .................................................................................................................................. 3
SECURITY WARNING ................................................................................................................... 3
5.
PROTECTION AND DIAGNOSTICS ....................................................................................... 3

5.1 INTRODUCTION.............................................................................................................. 4
5.2 PROTECTION.................................................................................................................. 5
5.3 DIAGNOSTICS................................................................................................................. 7
5.3.1 Drive Status Indicators ............................................................................................... 7
5.3.2 Keypad Menu 3 - Fault Menu ..................................................................................... 8
5.3.3 Keypad Menu 4 - Alarm Menu.................................................................................. 21
5.3.4 Important fault causes based on standard functionalities of MV7000 ....................... 25
5.3.5 PIB100 Controller board Indicators .......................................................................... 28
5.3.6 Gate Driver Indicators .............................................................................................. 29
5.3.7 Fault Finding Guide.................................................................................................. 33
LIMITATION OF LIABILITY ......................................................................................................... 43

MODIFICATION RECORD ........................................................................................................... 44
TABLE OF ILLUSTRATIONS
Figure 5- 1 MV 7000 (STDA) Protection Single Line Diagram ................................................................................5
Figure 5- 2 Gate Driver Board ...............................................................................................................................29
Figure 5- 3 LED Indicators for Gate Driver/IGBT Failure Diagnostic ....................................................................29
Figure 5- 4 Gate Driver Fault Reset ......................................................................................................................32
Table 5- 1 MV 7000 Protection features with ANSI code ........................................................................................6
Table 5- 2 Standard Fault list ..................................................................................................................................9
Table 5- 3 Standard Alarm List..............................................................................................................................21

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-2/44
2007 CONVERTEAM
FOREWORD
The following signs will require reader attention in this manual.
Note:
Notes separate important information from the text and give
additional information.
Important!
Important means that the relevant instruction must be
followed exactly to avoid loss of data or damage.
Warning!
Warning means that the operator may be injured if the
instructions are not followed.
SECURITY WARNING
Users shall read safety instructions available in Section 1 of User manual.
5.
PROTECTION AND DIAGNOSTICS

This document is the Section 5 of MV7000 User manual, which is made of 6 Sections.
SECTION 1:
Introduction
SECTION 2:
Technical Data
SECTION 3:
Installation
SECTION 4:
Operating Instructions
SECTION 5:
Protection & Diagnostic
SECTION 6:
Maintenance & Safety

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-3/44
2007 CONVERTEAM
5.1
INTRODUCTION
The Section 5 comprises the details concerning Protection and Diagnostics. This includes
MV 7000 Drive system Protection
Diagnostics with Drive Indicators, Keypad - Fault Menu & Alarm Menu, PIB Controller board
indicators and Gate driver Indicators and the fault finding guide
In general MV 7000 Drive systems with all its auxiliaries are available in three different configurations
in terms of protection and diagnosis categorization.
Standalone (STDA)
STDA is the configuration with Diode Bridge for DC link voltage generation from the supply network
and controlled IGBT Inverter block for generation of motor output from DC link. The Diode Bridge and
the Inverter units are dedicated to each other with a single sequential task involving both units. A PEC
controller controls this common task as well as regulation of the Inverter block. Hence the system
works as a standalone drive.
For the selected STDA, the standard and generic features of protection and diagnostics are either
common features of all MV7000 architecture or features specific to STDA standards, handled by the
generic section of the control.
For specific applications, Standalone inverter can be consisted of two parallel inverter stacks with
common DC link controlled with single controller based on Master-Slave arrangement.
Active Front End (AFE)
AFE is the configuration with controlled IGBT inverters for DC link voltage generation from the supply
network. AFE has unique controls for regulation and separate start/stop sub sequence tasks apart
from the common main sequence in the PEC controller.
For high power applications, 2 AFE inverters are used in parallel outputs connected to a common DC
bus and common neutral for the DC link. This configuration is termed as Parallel AFE Configuration.
Machine Bridge (MB)
MB is the Configuration with controlled IGBT inverters for motor output voltage generation from a
connected DC link voltage input. MB has unique controls for its regulation as Inverter for the machine
model and also separate start/stop sequence tasks apart from the common main sequence in the PEC
controller.
For specific applications, two 2 MB inverters can be in parallel configuration.
Parallel inverters
As mentioned in the above paragraphs, each of the above configurations has parallel configurations
that will have specific protection and diagnostic features.
The specific features, faults and Alarms corresponding to one configuration are shown in the menu
tables indicating the configuration for which it is used. Note that the 3 configurations described above
can also be in customized form to suit to specific applications with add-on features.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-4/44
2007 CONVERTEAM
5.2
PROTECTION
A general layout of single line diagram for the protection scheme of an example for MV 7000
Standalone configuration is shown in Figure 5- 1. The protection features shown in this single line
diagram are represented as ANSI standard codes listed in Table 5- 1.
Figure 5- 1 MV 7000 (STDA) Protection Single Line Diagram
Gate Driver
27X
27
A
50
59
V
34F
59
48
50G
99F
27
60
48 52F
50
PEC
CONTROLLER
21W
50
26W
80W 63W
Cooling Unit
86E
34F
Emergency External
Stop
Fault

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-5/44
2007 CONVERTEAM
Table 5- 1 MV 7000 Protection features with ANSI code
Protection feature
Circuit Breaker / Contactor

interlocking
Water conductivity
Water temperature
Under voltage
Auxiliary Under voltage
Programming Device Fault
Incomplete Sequence
Over current
Ground Fault
CB Fault
Over voltage
Voltage unbalance
Water pressure
Water flow
Emergency Stop
IGBT/Gate Driver Fault
ANSI Code
21W
26W
27
27X
34F
48
50
50G
52F
59
60
63W
80W
86E
99F
The features listed above are the common protection features for MV 7000 Drives. Additional features
are incorporated, depending on the configuration or application or process requirement. Please refer
to the project specific documents for details and additional features.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-6/44
2007 CONVERTEAM
5.3
DIAGNOSTICS
5.3.1
Drive Status Indicators

TM
The four LED indicators on the Drive Data Manager Keypad give a first indication of drive status.
TM
The DDM Keypad indicators are shown in Section 4.
Turning ON the ALARM or FAULT indicator and Turning OFF the READY and RUNNING indicators
indicate a Fault condition.
5.3.1.1 Alarm
If the ALARM indicator LED is ON, indicates a fault/Warning has occurred which may not be a serious
condition to trip the drive. For important safeties, alarms often come as precondition to faults from
lower threshold detection lesser than the fault limit. The parameterization allows No presence of alarms
as a precondition to start the drive for the first start up.
Note 1
Alarms are latched (memorized). To clear an alarm, the drive RESET function is to be used.
A RESET can be achieved while the drive is running by either toggling the status of
parameter P0.06 (RESET) from the DDMTM keypad, or pressing alternatively & keys, or
using remote RESET (refer to specific project documentation for remote RESET details).
The RESET will be effective only when the Alarm/Fault condition does not persists at the
time of Resetting.
Note 2
The drive will be prevented from starting until all Alarms have been cleared using the RESET
function (optional parameterization)
Note 3
Some of the alarms are also categorized with automatic reset upon the loss of alarm
condition, which is a prerequisite for some functions.
5.3.1.2 Fault
If the FAULT indicator LED is ON, indicates a fault has occurred which causes the drive to shut down.
rd
The first Fault or Alarm time is stored and displayed on the 3 line of Menus 3 & 4.
Note:
Faults are latched (memorized) and must be cleared before the drive can be operated again.
Carrying out a RESET as described in Note 1 above will clear faults. The RESET will be
effective only when the Fault condition does not persists at the time of Resetting.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-7/44
2007 CONVERTEAM
5.3.2
Keypad Menu 3 - Fault Menu

Refer to User manual section 4 for Menu 3 navigation details. For each ANSI function number,
probable causes of the fault and action to be carried out are given in the Fault Finding Guide (section
5.3.7).
The representation of the cells with different types of characters is shown below indicating the type of
action on occurrence of the corresponding fault.
Fault parameter of type TRIP (default and not modifiable for

any Drive System)
Fault parameter of type STOP (Normal Stop) condition

(default and not modifiable for any Drive System)
Parameter of OPTIONAL Usage (used if the corresponding

function is available for the drive system)
T (O)
Fault Parameter of type TRIP, which is OPTIONAL

depending on the Drive system used/application
Fault Parameter of type STOP, which is OPTIONAL

S (O)
Fault Parameter of type TRIP by default, which can also

be configured as type STOP or an ALARM Parameter
T (S/A)
Fault Parameter of type STOP by default, which can also

be configured as type TRIP or an ALARM Parameter
S (T/A)
If a parameter has any of the two conditions true then, the parameter will be shown splitting the cell
corresponding to the parameter in to two.
O
S (T/A)
Example: P3.011 is shown for STDA and AFE as
This means that Parameter 3.011 is Optional, by default the fault action is Stop (Normal) and it can be
changed to different action like Trip or different menu like Alarm whichever is Project specific.
File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-8/44
2007 CONVERTEAM
Parameter NOT USED
--
The three basic drive system configurations for MV 7000 are columned to show how one Parameter
influences each of these configurations and the type of fault action for each configuration.
The three basic configurations are
STDA Standalone configuration.

MB Machine Bridge Configuration
AFE Active Front End
5.3.2.1 Fault List for MV7000 standard functionalities

Table 5- 2 Standard Fault list
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
AFE
MB
Comments
ANSI
CODE
P3.001
CB Trip Inten FT
--
Main CB trip Intention
52F
P3.002
Ext Emergency
Stop
External Emergency
fault either hardware
wiring or remote CS.
86E/ RE
P3.003
Main CB Flt
Main CB position not

in accordance with
the command
48
Ground switch not in

accordance with main
CB and Pre-charge
command.
57F
--
Pre-charge contactor
1 error, not in
accordance with
command
48
48
P3.004
P3.005
Ground switch Flt
PreChrg Cont 1 FT
P3.006
PreChrg Cont 2 FT
--
Pre-charge contactor
2 error, not in
accordance with
command
P3.007
Insulation FT
Insulation/Earth fault
in the drive
50G
P3.008
DC Link too low FT
DC link Under voltage
27
P3.009
DC Link over volt

FT
DC link Over voltage
59
P3.010
DC Link Unbalance
FT
DC Link voltage
unbalance
60
Chopper Temp FT
Breaking chopper
Over Temperature
73F
P3.011
S (T/A)
--
O
S (T/A)

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-9/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
AFE
MB
Comments
ANSI
CODE
P3.012
Keypad Link Flt
Keypad Link Fault
34F
P3.013
Quick Dis Relay FT
High discharge rate

limit exceeded
57
P3.014
Inverter Thermal
FT
Inverter Thermal fault
73F
P3.015
Speed Sensor Flt
T(O)
--
T(O)
Encoder Fault
34F
P3.015 to
P3.018
Reserve
P3.019
PWM Pattern FT
P3.020 to
P3.024
Reserve
Reserve
Ground Switch #2
FT
P3.026
DCvolt#1-2
DiscordFT
P3.027
Current#1-2 Unbal
FT
P3.028
DClink#2 Unbalanc
FT
Ground switch not in

accordance with main
CB and Pre-charge
command.
DC bus measurement
discordance between
the parallel inverters
Current measurement
discordance between
the parallel inverters
DC volt: unbalance in
nd
the 2 inverter of
parallel configuration
P3.033
IGBT 1 U2+ FAULT
IGBT 1 U2+ FAULT
90F
P3.034
IGBT 1 U1+ FAULT
IGBT 1 U1+ FAULT
90F
P3.035
IGBT 1 U2- FAULT
IGBT 1 U2- FAULT
90F
P3.036
IGBT 1 U1- FAULT
IGBT 1 U1- FAULT
90F
P3.037
IGBT 1 V2+ FAULT
IGBT 1 V2+ FAULT
90F
P3.038
IGBT 1 V1+ FAULT
IGBT 1 V1+ FAULT
90F
P3.039
IGBT 1 V2- FAULT
IGBT 1 V2- FAULT
90F
P3.040
IGBT 1 V1- FAULT
IGBT 1 V1- FAULT
90F
P3.041
IGBT 1W2+ FAULT
IGBT 1W2+ FAULT
90F
P3.042
IGBT 1W1+ FAULT
IGBT 1W1+ FAULT
90F
P3.043
IGBT 1W2- FAULT
IGBT 1W2- FAULT
90F
P3.044
IGBT 1W1- FAULT
IGBT 1W1- FAULT
90F
P3.045
IGBT 1H+ FAULT
T`
IGBT 1H+ FAULT
90F
P3.025
Reserve
T(O)
T(O)
T(O)
Fault for
Synchronous PWM
discordance for high
speed application

File
Ref
:
Version Ind-Work :
Date
:
Page
:
34F
57F
57F
52F
52F
4MKG0015
C
01 Sept 07
5-10/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
AFE
MB
P3.046
IGBT 1H- FAULT
P3.047 To
P3.048
Reserve
P3.049
IGBT 2 U2+ FAULT
T (O)
T (O)
T (O)
P3.050
IGBT 2 U1+ FAULT
T (O)
T (O)
P3.051
IGBT 2 U2- FAULT
T (O)
P3.052
IGBT 2 U1- FAULT
P3.053
Comments
IGBT 1H- FAULT
ANSI
CODE
90F
Reserve
90F
T (O)
IGBT 2 U2+ FAULT

IGBT 2 U1+ FAULT
T (O)
T (O)
IGBT 2 U2- FAULT
90F
T (O)
T (O)
T (O)
IGBT 2 U1- FAULT
90F
IGBT 2 V2+ FAULT
T (O)
T (O)
T (O)
IGBT 2 V2+ FAULT
90F
P3.054
IGBT 2 V1+ FAULT
T (O)
T (O)
T (O)
IGBT 2 V1+ FAULT
90F
P3.055
IGBT 2 V2- FAULT
T (O)
T (O)
T (O)
IGBT 2 V2- FAULT
90F
P3.056
IGBT 2 V1- FAULT
T (O)
T (O)
T (O)
IGBT 2 V1- FAULT
90F
P3.057
IGBT 2W2+ FAULT
T (O)
T (O)
T (O)
IGBT 2W2+ FAULT
90F
P3.058
IGBT 2W1+ FAULT
T (O)
T (O)
T (O)
IGBT 2W1+ FAULT
90F
P3.059
IGBT 2W2- FAULT
T (O)
T (O)
T (O)
IGBT 2W2- FAULT
90F
P3.060
IGBT 2W1- FAULT
T (O)
T (O)
T (O)
IGBT 2W1- FAULT
90F
P3.061
IGBT 2H + FAULT
T (O)
T (O)
T (O)
IGBT 2H+ FAULT
90F
P3.062
IGBT 2H - FAULT
T (O)
T (O)
T (O)
IGBT 2H- FAULT
90F
P3.063 To
P3.064
Reserve
P3.065
DFE I+ Flt high
--
--
P3.066
DFE I- Flt high
--
--
P3.067
DC Volt + Flt high
P3.068
DC Volt- Flt high
P3.069
Inv Cur U Flt high
P3.070
Inv Cur V Flt high
P3.071
Inv Cur W Flt high
P3.072
Zero Seq Volt Flt

high
P3.073
Network volt U high
--
--
P3.074
Network volt V high
--
--
90F
Reserve
DFE I+ high Fault
direct analog
DFE I- high Fault
direct analog
DC voltage between
U+ and 0V is high
Fault direct analog
DC voltage between
U- and 0V is high
Fault direct analog
Inverter Current U ph:
high Fault direct
analog
Inverter Current V ph:
high Fault direct
analog
Inverter Current W
ph: high Fault direct
analog
Zero Sequence
Voltage High
Network Voltage
higher Fault

File
Network Voltage
Ref
:
Version Ind-Work :
Date
:
Page
:
76
76
59
59
50
50
59
59
59
59
4MKG0015
C
01 Sept 07
5-11/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
AFE
MB
P3.075
Network volt W
high
--
--
P3.076
Ftr Volt UV high
T (O)
T (O)
--
P3.077
Ftr Volt VW high
T (O)
T (O)
--
P3.078
Ftr Cur U high
T (O)
T (O)
--
P3.079
Ftr Cur W high
T (O)
T (O)
--
P3.080
Reserved
P3.081
DFE I+ Flt high

high
--
--
P3.082
DFE I- Flt high high
--
--
DC Volt+ Flt high

high
DC Volt- Flt high
high
Inverter Cur U Flt
high high
Inverter Cur V Flt
high high
Inverter Cur W Flt
high high
Zero Seq Volt Flt
high high
Network volt U high
high
Network volt V high
high
Network volt W
high high
Filter Volt UV high
high
Filter Volt VW high
high
Filter cur U high
high
Filter cur W high
high
--
--
--
--
--
--
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
P3.083
P3.084
P3.085
P3.086
P3.087
P3.088
P3.089
P3.090
P3.091
P3.092
P3.093
P3.094
P3.095
P3.096
Comments
higher Fault
Network Voltage
higher Fault
Filter line voltage UV
high direct analog
Filter line voltage VW
high direct analog
ANSI
CODE
59
59CF
59CF
Filter current phase U

high direct analog
Filter current phase
W high direct
analog
Reserved
50CF
DFE I+ Flt high

calculated
DFE I- Flt high
calculated
DC volt + Flt high
calculated
DC volt - Flt high
calculated
Inverter Current U
Fault high calculated
Inverter Cur V Flt
high calculated
Inverter Cur W Flt
high calculated
76
Network Over
Voltage calculated
Network Over
Voltage calculated
Network Over
Voltage calculated
Filter line-voltage UV
high calculated
Filter line-voltage VW
high calculated
Filter current U high
calculated
Filter current W high
calculated
Reserve
50CF
76
59
59
50
50
50
59
59
59
59CF
59CF
50CF
50CF
Reserve
P3.097
PIB ACFAIL Flt
PIB AC Failure Fault
34F
P3.098
PIB LINK Flt
34F
P3.099
PIB SOFT FAIL Flt
P3.100
PIB GENERAL Flt
PIB LINK Fault

PIB Software FAIL
Fault
PIB Board GENERAL
Fault

File
Ref
:
Version Ind-Work :
Date
:
Page
:
34F/90F
34F
4MKG0015
C
01 Sept 07
5-12/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
AFE
MB
--
--
P3.105
PIB Init Flt

CPU Software
Wdog Flt
P3.106
I/O Rack Hrd Flt
P3.107
I/O Rack Link Flt
P3.108
PIB504 Flt
--
P3.109
PIB504 Chan. A
Optical Link Flt
PIB504 Chan. B
Optical Link Flt
PIB504 Chan. C
Optical Link Flt
PIB504 Chan. D
Optical Link Flt
Speed Meas.
Board Flt
Controller Watch
Dog Relay Fault
P3.101
PIB USER Flt
P3.102
TOGGLE PIB/CPU
Flt
TOGGLE CPU/PIB
Flt
P3.103
P3.104
P3.110
P3.111
P3.112
P3.113
P3.114
P3.115
P3.116
P3.117
P3.118
P3.119
P3.120
Reserve
Chopper PIB
ACFAIL Flt
Chopper PIB LINK
Flt
Chopper PIB SOFT
FAIL Flt
Chopper PIB
GENERAL Flt
Chopper PIB USER
Flt
TOGGLE PIB/CPU
Fault
TOGGLE CPU/PIB
Fault
34F
34F
PIB initialization Fault

CPU Software Watch
dog Fault
I/O Rack Hardware
Fault
I/O Rack Link Fault
PIB504 Fault
98F
--
34F
--
--
--
T (O)
--
T (O)
PIB504 Chan. A
Optical Link Flt
PIB504 Chan. B
Optical Link Flt
PIB504 Chan. C
Optical Link Flt
PIB504 Chan. D
Optical Link Flt
Encoder Interface
Card Fault (If used)
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
P3.122
Chopper TOGGLE
CPU/PIB Flt
T (O)
T (O)
--
T (O)
T (O)
--
P3.124 to
P3.128
CODE
34F
Chopper TOGGLE
PIB/CPU Flt
Chopper PIB init Flt
ANSI
PIB USER Fault
P3.121
P3.123
Comments
Reserve
34F
34F
98F
98F
34F
34F
34F
34F
34F
Reserve
Acknowledgement fail
from Chopper PIB
Failure in Chopper
PIB Link Fault
Software failure
Chopper PIB
General Fault Chopper PIB
User Fault Chopper
PIB
Toggle PIB/CPU card
fault for Chopper
control
Toggle CPU/PIB card
fault for Chopper
control
Chopper PIB
Initialization Fault
34F
34F
34F
34F
34F
34F
34F
34F
Reserve
P3.129
DC Link Dischrg Flt
P3.130
PreChrg TOut Flt
--
DC Link Discharge
Fault
Pre-charge Timeout
Fault

File
Ref
:
Version Ind-Work :
Date
:
Page
:
48
48
4MKG0015
C
01 Sept 07
5-13/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
AFE
MB
P3.131
Flycatch TOut Flt
S (T/A)
--
S (T/A)
P3.132
Start Up TOut Flt
S (T/A)
S (T/A)
S (T/A)
P3.133
Drv Stpng TOut Flt
P3.134
Test Pulse Flt
P3.135
Aux Stopped Flt
P3.136
Motor Magnet TOut

Ft
--
P3.137 to
P3.160
Reserve
P3.161
Aux Supply OFF Flt
P3.162
220V Supply OFF

Flt
400V Supply OFF
Flt
Fan Supply OFF Flt
P3.163
P3.164
P3.165
P3.166
PreChrg Sply OFF

Flt
Pump1 Sply OFF
Flt
Comments
ANSI
CODE
Fly catching Timeout

Fault
Start Up Timeout
Fault
90F/48
Drive Stopping
Timeout Fault
Test pulse while not
grounded Fault
Auxiliaries stopped
while DC link not
discharged - Fault
Motor magnetizing
Timeout Fault
48
48
48/90F
48/88F
90F
Reserve
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
T (S/A)
Aux. supply OFF

Fault
220V supply OFF
Fault
400V supply OFF
Fault
Fan supply OFF Fault
Pre-charge supply
OFF Fault
Cooling unit pump 1
supply OFF Fault
48/88F
48/88F
48/88F
48/88F
48
48/88F
P3.167
Fuse Flt
T (S/A)
T (S/A)
T (S/A)
Fuse Fault
48/88F
P3.168
Fan Flow Flt
T (S/A)
T (S/A)
T (S/A)
Fan Flow Fault
48/88F
P3.169
Cooling unit Flt
48/88F
P3.170
Cool unit Flow Flt
P3.171
Pump1 cont Flt
P3.172
Pump 1&2 cont Flt
T (O)
T (O)
T (O)
Cooling unit Fault

Cooling unit flow
Fault
Cooling unit pump 1
contactor Fault
Cooling unit pumps 1
and 2 Fault
P3.173 to
P3.176
P3.177
P3.178
P3.179
P3.180
P3.182
Reserve
2nd Conv. Aux.
supply OFF Flt
2nd Conv. 220V
supply OFF Flt
2nd Conv. 400V
supply OFF Flt
2nd Conv. Fan
supply OFF Flt
2nd Conv. Cooling
unit pump 1 supply
OFF Flt
48/88F
48/88F
48/88F
Reserve
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
Optional for the slave

inverter of parallel
configuration with 2
inverters controlled
by two PIB boards
with a common VMIC
CPU.
The comments are
identical to the
corresponding faults
in the master
converter

File
Ref
:
Version Ind-Work :
Date
:
Page
:
88F
88F
88F
88F
88F
4MKG0015
C
01 Sept 07
5-14/44
2007 CONVERTEAM
Parameter
Keypad Display
P3.183
2nd Conv. Fuse Flt
P3.184
2nd Conv. Fan

Flow Flt
2nd Conv. Cooling
unit Flt
2nd Conv. Cooling
unit flow Flt
2nd Conv. Cooling
unit pump 1
contactor Flt
2nd Conv. Cooling
unit pumps 1 & 2
contactor alarm
P3.185
P3.186
P3.187
P3.188
P3.189 to
P3.156
P3.196
P3.197
P3.198
P3.199
FAULT ACTION TYPE

MB
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
88F
T (O)
T (O)
T (O)
88F
T (O)
T (O)
T (O)
88F
T (O)
T (O)
T (O)
88F
T (O)
T (O)
T (O)
88F
--
--
--
--
--
--
--
--
--
--
P3.201
MB ChB not Ready

Flt
--
--
P3.202
MB ChC not Ready

Flt
ChA Wrong MB ID
Flt
ChB Wrong MB ID
Flt
ChC Wrong MB ID
Flt
--
--
--
--
--
--
--
--
P3.206
MB ChA DC Discor
Flt
--
--
P3.207
MB ChB DC Discor
Flt
--
--
P3.208
MB ChC DC Discor
Flt
--
--
P3.209
AFE DC Discor Flt
--
--
P3.205
converter
88F
Reserve
MB ChA not Ready

Flt
P3.204
CODE
AFE
Reserve
Watch dog from
MB_Ch: A Flt
Wdog from
MB_ChB Flt
Wdog from
MB_ChC Flt
Wdog frm
AFE_ChA Flt
ANSI
STDA
P3.200
P3.203
Comments
Watch Dog Fault from

MB Channel A
MB Channel B
MB Channel C
AFE channel A
Machine Bridge Ch: A
not ready while AFE
running
Machine Bridge Ch: B
not ready while AFE
running
Machine Bridge Ch:
C not ready while
AFE running
Ch: A wrong Machine
Bridge ID Fault
Ch: B wrong Machine
Bridge ID Fault
Ch: C wrong Machine
Bridge ID Fault
DC Voltage measure
Discordance Fault
DC Voltage measure
Discordance Fault
Machine Bridge Ch:
C DC Voltage
measure Discordance
Fault
AFE Ch. A DC
Voltage measure
Discordance Fault

File
Ref
:
Version Ind-Work :
Date
:
Page
:
34F
34F
34F
34F
34F
34F
34F
34F
34F
34F
34F
34F
34F
34F
4MKG0015
C
01 Sept 07
5-15/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
P3.209 to
P3.212
P3.213
P3.214
P3.215
P3.216
P3.217
AFE
MB
Reserve
2nd Conv. PIB
ACFAIL Flt
2nd Conv. PIB
LINK Flt
2nd Conv. PIB
SOFT FAIL Flt
2nd Conv. PIB
GENERAL Flt
2nd Conv. PIB
USER Flt
P3.220
P3.221
P3.222
P3.223
P3.225
P3.226
P3.227
P3.228
P3.229 to
P3.256
P3.257
P3.258
P3.259
P3.260
Filter U Temp. High

High Flt
Filter V Temp. High
High Flt
Filter W Temp.
High High Flt
Filter Discharge Flt
T (O)
T (O)
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
34F
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
Reserve
Mains voltage too
high Flt
Mains Volt. too Low
Flt
Start while Filter
not discharged Flt
DFE+filter Flt
Optional in case of
configuration with 2
converters controlled
by two PIB boards
with a common VMIC
CPU.
34F
34F
Filter line high temp

fault
fault
fault
Filter Discharge Fault
Reserve
--
--
--
--
--
--
--
--
Mains voltage too

high Fault
Mains voltage too low
Fault
Start while filter not
discharged Fault
Diode Front End
mode with filter
enabled Fault
Ground Switch Fault
Ground Switch Fault
MB ChA Ground
T (O)
--Sw Flt
MB ChB Ground
P3.262
T (O)
--Sw Flt
P3.263
MB ChC Ground
T (O)
--Machine Bridge Ch:
Sw Flt
Ref
:
Version Ind-Work :
Date
:
File
: MV7000 User Manual Section 5_Protection_4MKG0015_rev C Page
:
P3.261
CODE
T (O)
Reserve
2nd Conv.
TOGGLE CPU/PIB
Flt
2nd Conv. PIB init
Flt
2nd Conv. I/O Rack
Hrd Flt
2nd Conv. I/O Rack
Link Flt
2nd Conv. Watch
Dog Relay Flt
ANSI
Reserve
P3.218
P3.219
Comments
59
27
48
59CF
57F
57F
57F
4MKG0015
C
01 Sept 07
5-16/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
P3.264 to
P3.320
C Ground Switch
Fault
Reserve
Reserve
P3.335
P3.336
Reserve
P3.337
2nd Conv. IGBT 2

U2+ FAULT
2nd Conv. IGBT 2
U1+ FAULT
2nd Conv. IGBT 2
U2- FAULT
2nd Conv. IGBT 2
U1- FAULT
2nd Conv. IGBT 2
V2+ FAULT
2nd Conv. IGBT 2
V1+ FAULT
2nd Conv. IGBT 2
V2- FAULT
2nd Conv. IGBT 2
V1- FAULT
P3.322
P3.323
P3.324
P3.325
P3.326
P3.327
P3.328
P3.329
P3.330
P3.331
P3.332
P3.333
P3.334
P3.338
P3.339
P3.340
P3.341
P3.342
P3.343
P3.344
P3.345
MB
Sw Flt
2nd Conv. IGBT 1

U2+ FAULT
2nd Conv. IGBT 1
U1+ FAULT
2nd Conv. IGBT 1
U2- FAULT
2nd Conv. IGBT 1
U1- FAULT
2nd Conv. IGBT 1
V2+ FAULT
2nd Conv. IGBT 1
V1+ FAULT
2nd Conv. IGBT 1
V2- FAULT
2nd Conv. IGBT 1
V1- FAULT
2nd Conv. IGBT 1
W2+ FAULT
2nd Conv. IGBT 1
W1+ FAULT
2nd Conv. IGBT 1
W2- FAULT
2nd Conv. IGBT 1
W1- FAULT
2nd Conv. IGBT 1
H+ FAULT
2nd Conv. IGBT 1
H- FAULT
Reserve
P3.321
AFE
Comments
2nd Conv. IGBT 2
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
2nd Conv. IGBT 1

U2+ FAULT
2nd Conv. IGBT 1
U1+ FAULT
2nd Conv. IGBT 1
U2- FAULT
2nd Conv. IGBT 1
U1- FAULT
2nd Conv. IGBT 1
V2+ FAULT
2nd Conv. IGBT 1
V1+ FAULT
2nd Conv. IGBT 1
V2- FAULT
2nd Conv. IGBT 1
V1- FAULT
2nd Conv. IGBT 1
W2+ FAULT
2nd Conv. IGBT 1
W1+ FAULT
2nd Conv. IGBT 1
W2- FAULT
2nd Conv. IGBT 1
W1- FAULT
2nd Conv. IGBT 1 H+
FAULT
2nd Conv. IGBT 1 HFAULT
Reserve
ANSI
CODE
90F
90F
90F
90F
90F
90F
90F
90F
90F
90F
90F
90F
90F
90F
Reserve
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
2nd Conv. IGBT 2

U2+ FAULT
2nd Conv. IGBT 2
U1+ FAULT
2nd Conv. IGBT 2
U2- FAULT
2nd Conv. IGBT 2
U1- FAULT
2nd Conv. IGBT 2
V2+ FAULT
2nd Conv. IGBT 2
V1+ FAULT
2nd Conv. IGBT 2
V2- FAULT
2nd Conv. IGBT 2
V1- FAULT
2nd Conv. IGBT 2

File
Ref
:
Version Ind-Work :
Date
:
Page
:
90F
90F
90F
90F
90F
90F
90F
90F
90F
4MKG0015
C
01 Sept 07
5-17/44
2007 CONVERTEAM
Parameter
Keypad Display
FAULT ACTION TYPE

STDA
P3.346
P3.347
P3.348
P3.349
P3.350
W2+ FAULT
2nd Conv. IGBT 2
W1+ FAULT
2nd Conv. IGBT 2
W2- FAULT
2nd Conv. IGBT 2
W1- FAULT
2nd Conv. IGBT 2
H+ FAULT
2nd Conv. IGBT 2
H- FAULT
AFE
Comments
MB
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
W2+ FAULT
2nd Conv. IGBT 2
W1+ FAULT
2nd Conv. IGBT 2
W2- FAULT
2nd Conv. IGBT 2
W1- FAULT
2nd Conv. IGBT 2 H+
FAULT
2nd Conv. IGBT 2 HFAULT
P3.351
Reserve
Reserve
P3.352
Reserve
2nd Conv. DFE I+
Flt high
2nd Conv. DFE IFlt high
2nd Conv. DC volt
+ Flt high
2nd Conv. DC volt Flt high
2nd Conv. Inverter
Cur U Flt high
2nd Conv. Inverter
Cur V Flt high
2nd Conv. Inverter
Cur W Flt high
2nd Conv. Zero
Seq Volt Flt high
2nd Conv. Network
volt U high
2nd Conv. Network
volt V high
2nd Conv. Network
volt W high
2nd Conv. Filter
volt UV high
2nd Conv. Filter
volt VW high
2nd Conv. Filter cur
U high
W high
2nd Conv. reserved
AI 8high PIB102 -2
2nd Conv. DFE I+
Flt high high
2nd Conv. DFE IFlt high high
2nd Conv. DC volt
+ Flt high high
Reserve
2nd Conv. DFE I+ Flt
high
2nd Conv. DFE I- Flt
high
2nd Conv. DC volt +
Flt high
2nd Conv. DC volt Flt high
2nd Conv. Inverter
Cur U Flt high
2nd Conv. Inverter
Cur V Flt high
2nd Conv. Inverter
Cur W Flt high
2nd Conv. Zero Seq
Volt Flt high
2nd Conv. Network
volt U high
2nd Conv. Network
volt V high
2nd Conv. Network
volt W high
2nd Conv. Filter volt
UV high
VW high
2nd Conv. Filter cur U
high
W high
2nd Conv. reserved
AI 8high PIB102 -2
2nd Conv. DFE I+ Flt
high high
2nd Conv. DFE I- Flt
high high
2nd Conv. DC volt +
Flt high high
P3.353
P3.354
P3.355
P3.356
P3.357
P3.358
P3.359
P3.360
P3.361
P3.362
P3.363
P3.364
P3.365
P3.366
P3.367
P3.368
P3.369
P3.370
P3.371
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)

File
Ref
:
Version Ind-Work :
Date
:
Page
:
ANSI
CODE
90F
90F
90F
90F
90F
76
76
59
59
50
50
59
59
59
59
59CF
59CF
50CF
50CF
76
76
59
4MKG0015
C
01 Sept 07
5-18/44
2007 CONVERTEAM
Parameter
P3.372
P3.373
P3.374
P3.375
P3.376
P3.377
P3.378
P3.379
P3.380
P3.381
P3.382
P3.383
P3.385 to
P3.409
Keypad Display
2nd Conv. DC volt Flt high high
2nd Conv. Inverter
Cur U Flt high high
2nd Conv. Inverter
Cur V Flt high high
2nd Conv. Inverter
Cur W Flt high high
2nd Conv. Zero
Seq Volt Flt high
high
2nd Conv. Network
volt U high high
2nd Conv. Network
volt V high high
2nd Conv. Network
volt W high high
2nd Conv. Filter
volt UV high high
2nd Conv. Filter
volt VW high high
U high high
W high high
Reserve
FAULT ACTION TYPE

STDA
AFE
MB
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
--
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
T (O)
Comments
ANSI
CODE
2nd Conv. DC volt Flt high high

2nd Conv. Inverter
Cur U Flt high high
2nd Conv. Inverter
Cur V Flt high high
2nd Conv. Inverter
Cur W Flt high high
59
2nd Conv. Zero Seq

Volt Flt high high
2nd Conv. Network
volt U high high
2nd Conv. Network
volt V high high
2nd Conv. Network
volt W high high
UV high high
VW high high
2nd Conv. Filter cur U
high high
W high high
59
50
50
50
59
59
59
59CF
59CF
50CF
50CF
Reserve

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-19/44
2007 CONVERTEAM
5.3.2.2 Process or External Faults

Apart from the standards faults listed above, MV7000 drives can be adapted with project or process
specific faults. These faults are custom oriented depending on the type of application in which
MV7000 drives are used.
Some general categorizations of process faults are as follows.
1) Medium voltage Supply distribution faults:
The important faults concerned to main transformers for the drive input supply are accepted from
the external resource or through external hardwired terminals. These faults include Transformer
temperature, Transformer Pressure, Transformer oil level threshold, Buchholz relay status etc.
The status of MV breaker failure is also added. The fault list varies depending on the distribution
system employed for the corresponding application.
1) Emergency conditions and watch dog signals based on process and application, which need direct
affectation as trip in the MV7000 drives. The number and types of emergency contacts depend
upon application.
2) Motor related fault conditions. Based on application and motor characteristics concerned to a
particular application, different motor protection status are accepted through hardwired external
terminals or as field bus status words concerning the motor operation. Some typical faults are
Motor over speed detection, Motor stalling etc.
3) Other miscellaneous faults exclusive to a particular project and application.
Note1 Please refer to the project specific documents for process or external faults concerned to the
specific project.
Note2 Similarly, there are also Alarms concerned to process or application specific functionalities.
Also refer to the project specific documentation to know the list of Alarms concerning the
project.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-20/44
2007 CONVERTEAM
5.3.3
Keypad Menu 4 - Alarm Menu

For Menu 4 navigation details please refer to the User manual section 4. For each ANSI function code,
probable causes of the fault and action to be carried out are given the Fault Finding Guide (section
5.3.7).
Parameter of type ALARM (Fixed and not modifiable for

any Drive System)
Parameter of type ALARM, which is OPTIONAL

A (O)
depending on the drive configuration used/application
A (F)
Parameter of type ALARM by default, which can also

be configured as type FAULT with Trip or Stop
Parameter NOT USED
--
5.3.3.1 Alarm list for MV7000 standard functionalities

Table 5- 3 Standard Alarm List
Parameter
ALARM TYPE
Keypad Display
Comments
STDA
AFE
MB
ANSI
CODE
P4.001
LocalMode Active
Alm
Stand Alone mode

active
83A
P4.002
CPU Card Temp

Alm
CPU Card
Temperature Alarm
34A
P4.003
Main CB Pos Alm
--
52A
P4.004
Grnd Sw Pos Alm
--
--
--
Main CB Position
Alarm
Ground Switch
Position Alarm
Reserve
Keypad Link Failure
Alarm
Speed sensor Alarm
98F
P4.005
Reserve
P4.006
--
P4.007
Keypad Link Fail

Alm
Speed Sensor Alm
P4.008
DC Link Low Alm
P4.009
DC Link Too Low

Alm
P4.010
Chop Temp Hi Alm
A (O)
P4.011
Chop Temp TooHi

Alm
A (O)
Reserve
--
--
A (F)
P4.012
P4.014 to
P4.015
DC Link
Overvoltage Alm
DC Link Low voltage

Alarm
A (O)
A (O)
A (F)
57A
77SA
27A
27A
Chopper High
Temperature Alarm
73A
Chopper Too High

Temperature Alarm
73A
DC Link Overvoltage
Alarm
Reserve

File
59A
Reserve
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-21/44
2007 CONVERTEAM
Parameter
ALARM TYPE
Keypad Display
Comments
STDA
AFE
MB
ANSI
CODE
P4.015
P4.016
Kinetic Support On
A (O)
--
--
Kinetic Support On
P4.017
Kinetic Support Not

available at Zero
Spd
A (O)
--
--
Kinetic Support Not

available at Zero
Speed
P4.025
GND Switch#2 Pos

AL
Second inverter
Ground Switch
Position Alarm
P4.026
DCvolt#1-2
DiscordAL
Measured voltage
discordance between
2 parellel inverters
P4.027
Current#1-2 Unbal
AL
Measured current
unbalance between 2
parellel inverters
P4.129
Precharge Thermal
Alm
--
Precharge Thermal
Alarm
P4.130
Dischrg Res Cool

AL
Discharge Resistor
Cooling Alarm
P4.131 to
P4.160
Reserve
P4.161
P4.162
P4.163
P4.164
P4.165
P4.166
Aux Supply OFF

Alm
220V Supply OFF
Alm
400V Supply OFF
Alm
Fan Supply OFF
Alm
PreChrg Sply OFF
Alm
Pump1 Sply OFF
Alm
Reserve
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
A (F)
--
A (F)
A (F)
A (F)
P4.167
Fuse Alm
A (F)
A (F)
A (F)
P4.168
Fan Flow Alm
A (F)
A (F)
A (F)
P4.169
Cooling Unit Alarm

Cooling unit flow
alarm
P4.170
P4.171
Pump1 Cont Alm
A (O)
A (O)
A (O)
P4.172
Pump2 Cont Alm
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
P4.173
Pump2 Sply OFF

Alm
P4.174
Reserve
Auxiliary supply OFF

Alarm
220V supply OFF
Alarm
400V supply OFF
Alarm
Cooling Unit Fan
supply OFF Alarm
Precharge supply OFF
Alarm
Cooling unit pump 1
supply OFF Alarm
Auxiliary DC supply
Fuse Alarm
88A
Fan Flow Alarm
88A
Cooling Unit Alarm

Cooling Unit flow
Alarm
Cooling unit pump 1
contactor Alarm
Cooling unit pump 2
contactor Alarm
Cooling unit pump 2
supply OFF Alarm
88A
88A
88A
88A
48
88A
88A
88A
88A
88A
88A
Reserve

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-22/44
2007 CONVERTEAM
Parameter
ALARM TYPE
Keypad Display
STDA
AFE
Comments
MB
P4.175
Reserve
Reserve
P4.176
Reserve
Reserve
P4.177
P4.178
P4.179
P4.180
2nd Conv. Aux.

supply OFF Alm
2nd Conv. 220V
supply OFF Alm
2nd Conv. 400V
supply OFF Alm
2nd Conv. Fan
supply OFF Alm
Reserve
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
P4.181
P4.182
P4.183
2nd Conv. Aux. supply

OFF Alm
2nd Conv. 220V
supply OFF Alm
2nd Conv. 400V
supply OFF Alm
2nd Conv. Fan supply
OFF Alm
2nd Conv. Cooling

unit pump 1 supply
OFF Alm
2nd Conv. Fuse
Alm
2nd Conv. Fan
Flow Alm
2nd Conv. Cooling
unit alarm
2nd Conv. Cooling
unit flow alarm
2nd Conv. Cooling
unit pump 1
contactor alarm
2nd Conv. Cooling
unit pump 2
contactor alarm
2nd Conv. Cooling
unit pump 2 supply
OFF Alm
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
2nd Conv. Cooling unit

pump 1 supply OFF
Alm
P4.191
Reserve
P4.191
Reserve
Reserve
P4.192
Reserve
Reserve
P4.193
MB ChA Trip Alm
--
--
P4.194
MB ChB Trip Alm
--
--
P4.195
MB ChC Trip Alm
--
--
P4.196
AFE Trip Alm
--
--
P4.197 to
P4.205
Reserve
P4.206
MB ChA Vdc Discor

AL
P4.185
P4.186
P4.187
P4.188
P4.189
CODE
88A
88A
88A
88A
Reserve
2nd Conv. Fuse Alm

2nd Conv. Fan Flow
Alm
alarm
flow alarm
pump 1 contactor
alarm
pump 2 contactor
alarm
pump 2 supply OFF
Alm
Reserve
P4.184
ANSI
--
--
Trip request from MB

Ch: A Alarm
Ch: B Alarm
Ch: C Alarm
Trip request from AFE
Alarm
88A
88A
88A
88A
88A
88A
88A
88A
34A
34A
34A
34A
Reserve
34A
MB Ch: A DC Volt
measure Discordance
Alarm
34A

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-23/44
2007 CONVERTEAM
Parameter
ALARM TYPE
Keypad Display
Comments
STDA
AFE
MB
P4.207
MB ChB Vdc Discor

AL
--
--
P4.208
MB ChC Vdc
Discor AL
--
--
P4.209
AFE Vdc Discor

Alm
--
--
P4.210 to
P4.224
P4.225
P4.226
P4.227
P4.228
P4.229
P4.230
P4.231 to
P4.256
P4.257
P4.258
P4.259
P4.260 to
P4.409
MB Chan. B DC Volt
measure Discordance
Alarm
MB Chan. C DC Volt
measure Discordance
Alarm
AFE Chan. A DC Volt
measure Discordance
Alarm
Reserve
Filter U Temp. High
Alm
Filter U Temp.
Sensor Alm
Filter V Temp. High
Alm
Filter V Temp.
Sensor Alm
Filter W Temp.
High Alm
Filter W Temp.
Sensor Alm
CODE
34A
34A
34A
Reserve
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
A (O)
Filter U Temp. High

Alm
Filter U Temp. Sensor
Alm
Filter V Temp. High
Alm
Filter V Temp. Sensor
Alm
Filter W Temp. High
Alm
Filter W Temp. Sensor
Alm
Reserve
Mains Volt. High
Alm
Mains Volt. Low
Alm
Wait for filter
discharge before
start Alm
ANSI
Reserve
--
--
--
--
--
--
Mains voltage high

Alarm
Mains voltage low
Alarm
Wait for filter
discharge before start
Alarm
Reserve

File
59A
27A
27A
Reserve
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-24/44
2007 CONVERTEAM
5.3.4
Important fault causes based on standard functionalities of MV7000
5.3.4.1 Pre-charging
The drive monitors the DC voltage level while pre-charging and in normal condition the DC voltage
level has to be achieved to the set point with specified time characteristic. Any deviation to this will
trigger a pre-charge time out fault.
Therefore, in case if the pre-charge supply is lower than the design conditions can cause a pre-charge
time out fault.
An important possible cause of appearance of the pre-charge timeout fault is the existence of short
circuit on the DC bus while pre-charging.
It is strongly advised to maintain the pre-charging power supply to the operating point characteristics.
For the thermal safety of pre-charge contactors and DC link, MV7000 has a software limitation to avoid
too frequent operation of Pre-charge contactors.
Pre-charge limitation - Only 3 pre-charging attempts in 10-minute period and the period between two
subsequent pre-charge attempts should not be less than 30 seconds. Any deviation to either of the
above conditions will lead to a Pre-charge thermal limitation. If this happens, then the operator has to
wait for 10 minutes to reset the limitation to attempt for the next pre-charge.
5.3.4.2 DC link Discharging

During the time drive is turned OFF, if the DC link is not discharged through discharge circuit to at
least 2% in 5 minute, will trigger a discharge fault. Also if the initial discharge does reach less than
70% in 1 minute, trigger a discharge fault.
Attention - Care should be taken in handling a recovery once discharge fault is noticed. The
software disables the drive to restart if the DC link is not fully discharged. In case of consistent
presence of Discharge fault, do not engage in any physical contact with equipment and wait
for the service of Converteam personnel.
DO NOT CLOSE the Grounding switch if the DC link is not fully discharged
If the auxiliaries are stopped while the DC link is not fully discharged, will trigger a fault. Make sure that
the auxiliaries are running till the end of full discharge. Running of auxiliaries till the complete
discharge is essential for safety operation of the drive.
If drive has option Discharge relay fault will occur in case of failure of Discharge relays OR a detection
of discharge feedback while the IGBT are working OR detection of Discharge open while the IGBT are
OFF.
Enabling of IGBT gate driver pulses will be carried only if the discharge-relay open feedback is true.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-25/44
2007 CONVERTEAM
5.3.4.3 Contactors / Supply faults

All power supply status contactors of MV7000 from Main CB to Auxiliary supplies are continuously
monitored for feedback failure. Therefore, detection of a supply loss or contactor failure causes a
supply off or contactor failure fault.
In case of contactor or supply loss detection, check whether all supplies are turned ON or identify in
case any contactors are faulty based on the fault identification and replace the same.
5.3.4.4 Cooling Unit faults

The cooling unit pressure, temperature, flow and conductivity are continuously measured and
controlled by a dedicated cooling unit control. Reaching the threshold limits of any of these parameters
will cause a cooling unit fault.
For the Cooling unit pumps, if there is no redundancy option of pumps, the drive will have an
immediate trip effect upon the pump failure.
In case of redundant option, the pump will switch to the second pump and vice versa. A fault will be
triggered only if both pumps are failed.
The details of the cooling unit are displayed in the cooling unit chamber.
5.3.4.5 Time out faults

The drive monitors the occurrence of time critical stages of drive starting like fly catch, starting time,
pre-charge time and other critical sequential stepsany deviation to the allotted time will cause a time
out fault with or without the presence of other correlated faults.
5.3.4.6 Temperature faults

Temperature fault from Sinus filter Reactor.
MV7000 system monitors the temperature feedback from 3 sensors for each phase legs of the sinus
filter. Any deviation to thresholds will lead to alarms at lower threshold and fault at higher threshold.
If the temperature is in the alarm level, the customer is advised to stop the drive in normal process
stop before the higher temperature threshold is reached.
5.3.4.7 DC voltage
The control monitors the DC voltage level throughout the operation of the drive.
Any deviation of a DC measurement lesser than 80% (can be different in some application based on
special transformer design to accommodate higher de-rating limits) will trigger a low DC voltage fault.
There is an over voltage alarm if the DC link voltage exceeds around 115% of the DC voltage.
In normal case, de-rating of +10 to 10 can be well accommodated within the trip limits for DC voltage
MV7000 performs effective DC voltage balancing regulation that helps to avoid high ripples in DC bus
voltage as well as regulating the DC voltage to the operating set points. Any deviation from an
effective balancing offset will lead to a DC bus voltage unbalance fault. The cause of this unbalance
can be due to many fault reasons either from the load motor side or from the network side, please
revert to converteam support in case any unexpected occurrence of DC voltage unbalance.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-26/44
2007 CONVERTEAM
DC voltage discordance for AFE

The AFE inverters of MV7000 drive series, monitors the measured DC voltage from the AFE and
compare with the measured DC voltage send from each channels of Machine Bridges connected
through TIB communication and any discordance between the values will lead to a fault effect.
For the parallel configuration with 2 inverters in parallel, the controller monitors the total DC voltage of
both inverters and compared for any discordance. Any discordance to this will cause a DC voltage
unbalance fault.
5.3.4.8 Controller boards and Communication

MV7000 drive system monitors the performance of the controller through the task period scanning to
maintain watchdog status. It monitors the hardware status of the controller and associated cards in the
PEC rack for MV7000 system control as well as the discordance of measurement and scaling of
analogue values of the I/O cards etc.
If the drive system comprises multi channel architecture like AFE - MB or parallel AFE, then the optical
communication though the TIB card is continuously monitored. Faults concerned to TIB card,
communication failure, PIB card will cause trip effect.
Please refer to the fault and alarm tables for the faults concerned to the controller performance.
Process / External fault conditions:
Based on application, the critical faults concerned to the external power supply panels; motors and
process part are hardwired to MV7000 external inputs or send through field bus communication.
These faults are project specific and application dependent. Please refer to the project specific
documents for details.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-27/44
2007 CONVERTEAM
5.3.5
PIB100 Controller board Indicators

Within the controller rack, power interface board PIB100G has a 7-segment-display on the front that
indicates the status of the board. During booting, the board has to run through several steps until
normal operation starts. If the board remains in an unusual status for a prolonged time, an error is
indicated.
0
RAM test [replace board].
1st step of booting [DPR fault - replace board].
2nd step of booting.

The PIB100E is waiting for the initial software parameters from the CPU.
This takes 1 min approx.
3rd step of booting, waiting for normal data from CPU.
4th step of booting.

(only if slave PIB100E is waiting for the IRQ3 on the VME bus).
Normal working conditions.
Gating.
Drive fault detected. See User Manual Section 5.3.2.
o or t
Internal fault of the board software detected. Overflow task or wrong address.
To reboot, toggle the power switch of the rack supply.
Bad configuration parameters check task time, PWM time, bridge types, etc.
Hardware reset in progress.
Dot flashing :
background task is running (ok).
No display
Programming mode or system failure.
Note:
If the display alternates between 2 and 3, the PIB100E and the CPU do not agree on
hardware configuration and/or software versions.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-28/44
2007 CONVERTEAM
5.3.6
Gate Driver Indicators

Gate driver board comprises several LED indicators, as shown on Figure 5- 2.
FO input: pulse command
FO output: IGBT status feedback
IGBT ON LED (Yellow)
IGBT OFF LED (Green)
Failure diagnostic LED indicators
(red)
Figure 5- 2 Gate Driver Board
5.3.6.1 Normal operation

Green LED Turn ON: IGBT is OFF.
Yellow LED Turn OFF: IGBT is ON.
Red diagnostic LED indicators must be off.
During normal drive operation, each IGBT is pulsing with a high frequency, so that the individual on/off
flashing is invisible. Both LED indicators appears to be ON.
5.3.6.2 Abnormal condition

When both Green & Yellow LED indicators are dark, shows the gate driver supply voltage is missing.
In case of IGBT failure or Gate Driver board failure, diagnostic is indicated with either red LED are ON.
The combination of these red LEDs, which are ON, indicates the type of failure as shown on Figure 53.
IGBT ON LED
IGBT OFF LED
Failure diagnostic LEDs
IGBT pulse command is too short
Gate driver power supply is too low
IGBT over current
IGBT Vce over voltage
IGBT short circuit
Figure 5- 3 LED Indicators for Gate Driver/IGBT Failure Diagnostic

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-29/44
2007 CONVERTEAM
The Gate Driver communicates with PEC controller through fiber optic status feedback. In case of the
failure diagnostic, PEC controller trips the drive and blocks all IGBT pulses.
Note:
Only first fault is displayed on diagnostic LED indicators. If gate driver has not been cleared
after previous gate drive fault, red LED indicators still corresponds to previous diagnostic.
Refer to Section 5.3.6.3 for gate driver reset procedure.
IGBT/Gate Driver Diagnostic LED Fault details

There are 5 different combinations of fault conditions diagnosed by the three fault LEDs of Gate
driver. These fault conditions are as the following.
1) IGBT pulse command is too short
Description
Pulse commands sent by PEC controller to gate drivers are individually calibrated with a minimum
duration in order to avoid any IGBT damage.
IGBT ON request
IGBT OFF request

minimum pulse
duration
IGBT ON request
IGBT OFF request

minimum pulse
duration
If gate driver detects a pulse command on fiber optic input, which is shorter than the minimum pulse
duration, a fault status is sent back to controller.
Probable causes
a) Failure of PIB310 firing board in PEC controller rack
b) The characteristics of the fiber optic connected to the gate driver might be altered.
c) Failure of optical receiver of gate driver
d) No connection/Improper connection of fiber optic.
Operations to be carried out
a) Check the optic fiber connections and verify whether connected properly.
b) Replace the board or component, which is suspected to be in malfunction.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-30/44
2007 CONVERTEAM
2) Gate driver power supply is too low

Description
The Gate Driver monitors DC supply. When DC supply voltage falls under a fixed level, a fault status is
sent back to controller.
Probable causes
a)
b)
c)
d)
e)
Failure of DC power supply to Individual gate driver.

Failure of 24V common supply (if several gate drivers are faulty).
Failure of Gate driver.
The DC Power supply is not connected/not properly connected.
IGBT failure (short-circuit between gate and emitter)

a)
b)
c)
d)
Check 24Vdc bus voltage

Check gate driver supply voltage (17.4 DC Voltage)
Check and verify whether gate driver supply connections are proper.
Check IGBT impedance (gate/emitter and collector/emitter impedance mustn't be short-circuited).
Take care of polarity when measuring collector/emitter impedance: (+) on collector and (-) on
emitter (otherwise you will measure the impedance of a diode in direct sense).
e) Replace the board or component that is suspected to be in malfunction.
3) IGBT Over current
Description
The Gate Driver monitors Vce voltage when IGBT is ON (Vce saturation voltage). When Vce
saturation voltage is too high, this means IGBT current is excessive and a fault status is sent back to
controller.
Probable causes
a) Short-circuit on inverter output (cables, dV/dt filter, motor)
a) Check the insulation of each equipment connected to inverter output.
4) IGBT Over voltage

Description
The Gate Driver monitors Vce voltage when IGBT is OFF. When Vce voltage is too high, a fault status is
sent back to controller.
Probable causes
a)
b)
c)
d)
DC link over voltage.

Clamp capacitor failure.
Gate driver failure (no dV/dt limitation during IGBT turn off).
An excessive current has been switched off.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-31/44
2007 CONVERTEAM

a) Check clamp capacitors and connection between capacitors and IGBT stacks.
b) Replace the board or component, which is suspected to be in malfunction.
5) IGBT Short-Circuit
Description
Gate Driver monitors Vce voltage when IGBT is turning on. If Vce voltage stays above a predefined
level, this means that another IGBT is faulty and short-circuited. A fault status is sent back to
controller.
Probable causes
a) Another IGBT connected to the firing board might be damaged (short-circuit)
a) Check IGBT impedance (gate/emitter and collector/emitter impedance mustn't be short-circuited)
for each IGBT in the stack. Take care of polarity when measuring collector/emitter impedance: (+)
on collector and (-) on emitter (otherwise you will measure diode forward impedance).
b) If one IGBT is damaged, look for failure cause among the following non-exhaustive list
Bad IGBT command / gate driver or controller malfunction
Bad IGBT cooling (low clamp pressure, high water temperature, low water flow)
Repetitive Vce over voltage (problem with clamp capacitor)
5.3.6.3 Fault Reset:

When the gate driver detects a fault, the corresponding diagnostic is memorized and displayed on
diagnostic LED indicators. At the same time, optic fiber status feedback is kept off for 20 ms as shown
on Figure 5- 4. The PEC controller then memorizes IGBT fault.
After 20 ms, optic fiber status feedback returns to healthy, but the fault diagnostic is still memorized
and displayed on gate driver. At this time, if a new IGBT fault occurs, optic fiber status feedback will be
switched off for 20 ms, but the diagnostic will not be updated and it will correspond to the previous
fault.
In order to clear diagnostic LED indicators, gate driver power supply must be switched off and then
switched on.
diagnostic LED lit
Failure
diagnostic
LEDs
healthy
fault
Optic fiber status

feedback
20 ms
Gate Driver
power supply
fault
detected
power supply
switched off
power supply
switched on
Figure 5- 4 Gate Driver Fault Reset

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-32/44
2007 CONVERTEAM
5.3.7
Fault Finding Guide

For each section based on a specific ANSI function code, the following details will be found regarding
a fault
Probable causes of the fault
Actions and checking which are recommended to be performed in order to identify the origin
of the fault
WARNING
Hazardous Medium Voltages are present within this equipment. These voltages may
exist even after isolation of the main and auxiliary supply sources.
Wait at least 10 minutes after Grounding for isolation and lockout of all external
supply sources and opening doors of Medium Voltage compartments.
CONFIRM that the stored energy in ALL capacitor circuits is DISCHARGED and the
drive system GROUNDED before working on the equipment. (Refer to Section 6 of
this manual for the Grounding Procedure.)
5.3.7.1 ANSI Code - 13F [Pulse Generator (Speed Encoder) Fault]

Fault Description
Faulty detection or no detection of pulses from Speed Encoder by PIB 201 or DIZ 232A interfaces
boards.
Probable causes
a) Pulse generator (optional) failure.
b) Faulty/Improper wiring between Pulse Generator and Controller interface board (PIB 201/DIZ 232).
c) Controller interface board (PIB201 or DIZ 232) failure.
a) Check the Pulse generator/Encoder is proper and the Encoder wirings to Interface board.
b) Check controller interface board (PIB201 or DIZ 232) and replace if faulty.
5.3.7.2 ANSI Code - 21F / 21W [De-ionized Water Conductivity]

Refer to the cooling unit documentation and MV7000 User manual section 6 for details.
5.3.7.3 ANSI Code - 26F / 26W [De-ionized Water Temperature]

Refer to the cooling unit documentation and MV7000 User manual section 6 for details.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-33/44
2007 CONVERTEAM
5.3.7.4 ANSI Code 27 AC [Incomer Mains AC Under Voltage]

Fault Description
The mains network voltage is below the predefined low voltage limit.
Probable causes
a) There is a Low network voltage.
b) There can be a failure on the main Transformer.
c) There can be a failure of Controller Analog Input board (PIB 102) for measurement and PIB 70x
unit.
e) Network capacitors might be damaged.
a) Check the main transformer secondary is energized and in good working condition
b) Check whether Network capacitors are damaged or not.
c) Check whether PIB 102 and PIB 70x are connected properly.
5.3.7.5 ANSI Code - 27 / 27A [DC Link Under voltage]

Fault Description
The DC link voltage is below the predefined low voltage limit.
Probable causes
a) There is a Low network voltage.
b) Failure in DC link Voltage measurement (either of the two PIB 70x units is faulty).
c) There can be a failure of Controller Analog Input board (PIB 102) for measurement.
d) There can be a failure on Main transformer.
e) The DC link under voltage can also be a consequence of other drive faults (e.g. IGBT, Diode
Bridge or motor short-circuit).
a) Check whether the two PIB 70x units connected to the DC link for DC Voltage measurements are
not faulty and Controller Analog Input board (PIB102) are in working condition.
b) Check the connection between PIB 70x unit and the corresponding PIB 102 Analog Input.
c) Check whether the 24 V supply to the PIB 70x unit is proper or not.
d) Check the main transformer output voltage for fault voltage.
d) If another fault is active, refer to the corresponding ANSI number; otherwise check Diode Bridge,
IGBT Bridge and motor impedance.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-34/44
2007 CONVERTEAM
5.3.7.6 ANSI Code - 34A [Controller CPU Over temperature Alarm]

Probable causes
a) There is no proper cooling of Control Processing Unit board.
b) The CPU board failure.
a) Check whether control cabinet cooling is working in proper way.
b) Check controller rack fans, air inlet and filters for proper working condition.
c) Check whether a failure occurred on the CPU and replace the CPU board if necessary.
5.3.7.7 ANSI Code - 34F / 34A [Controller Fault]

Probable causes
a) One of the controller boards is faulty.
b) The control power supply is faulty.

a) Check the Control Processing Units and replace the faulty one.
b) Check the control power supplies and to verify not faulty.
c) Read the PIB100E status on 7-segment-display and refer to User manual section 5.3.5.
5.3.7.8 ANSI Code 48 [Incomplete Sequence]

Fault Type 1 - No response to Circuit Breaker or Contactor command
Probable causes
a) Contactor or circuit breaker is either not ready or in incorrect operation/ damaged.
b) The OPEN or CLOSE command from Digital Output is not received by Contactor or Circuit
Breaker due to either bad wiring, controller digital output failure or Contactor relay damaged.

a) Check whether the Contactor or Circuit Breaker receives the OPEN or CLOSE command correctly
from the Digital Output of the controller.
b) Check whether the Contactor or Circuit Breaker is functioning properly.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-35/44
2007 CONVERTEAM
Fault Type 2 - Sequence too long

There are three types of faults that can be occurred under this Fault category. They are defined as
follows.
Fault (2.1) -
Pre-charge Time-out Fault
Probable causes
a) There is no supply voltage for pre-charge transformer.
b) The Fuses of pre-charge transformer output are blown out/burned.
c) The DC voltage measurement sensor failure or controller analog input board failure.
d) The DC link capacitor damaged.
a) Check the voltage on pre-charge transformer primary input terminals for the supply voltage.
b) Check whether the Fuses of the pre-charge transformer output are blown out.
c) Check the DC voltage measurement sensor and controller analog input board (PIB102).
Fault (2.2) - Fly catching / Start-Up Time-out Fault

Probable causes
a) The firing of IGBT is Incorrect.
b) There is a failure of Motor current measurement.
c) The Motor winding is damaged.
d) There is no proper connection between Inverter and Motor.
a) Check the motor Current measurement units for each phase on the inverter output and controller
analog input board (PIB102) for correct operation.
b) Check the resistors R5, R6 and R7 (10V conversion) across the three Analog Input slots for motor
current measurement in PIB 102.
b) Check the motor current waveform on PIB102 analog test points (refer to datasheet for board
description). Current magnitudes must be identical and currents must be 120 shifted.
c) Check the IGBT pulses with pulse test mode (refer to User manual section 4).
d) Check the motor windings and the connections between Inverter and Motor.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-36/44
2007 CONVERTEAM
Fault (2.3) - Power Off Time-out Fault

Probable causes
a) The DC link voltage is not being discharged within predetermined time after drive stop
command.
b) The DC link balancing-resistor (resistor connected in parallel with DC link capacitor) is damaged
(open circuit) or disconnected.
c) The failure of DC voltage measurement unit (PIB 70x) or controller analog input board failure.
d) Either the main Transformer Circuit Breaker or pre-charge contactor is not opened properly, or an
external AC supply is connected to Diode Bridge.
WARNING
The stored capacitive energy within the drive has NOT DISCHARGED in the designed
manner.
Prior to the grounding of the drive, strictly ensure that main Transformer Circuit
Breaker and pre-charge contactor are OPEN, and ensure both circuits are at zero
voltage (i.e. no external AC supply connected to transformers).
Refer to the DRIVE GROUNDING PROCEDURE (especially ABNORMAL CONDITION

GROUNDING PROCEDURE) described in user manual Section 6 for recommended tools
and procedure to SAFELY DISCHARGE the capacitive stored energy within the drive.

After the drive has been safely grounded, the following procedures can be carried out.
a) Check the DC link balancing resistors and connections.
b) Check DC voltage measurement units (PIB 70x) and controller analog input measurement board
(PIB102).
c) Check the 24V supply to the PIB 70x units for any supply loss.
5.3.7.9
ANSI Code - 50 / 50A [Over Current]

Description - Motor over current
Probable causes
a)
A Short-circuit might have occurred on drive output.

a)
Check the external cabling to the motor terminals for any possible damage.
b)
Check the motor armature windings for any possible damage.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-37/44
2007 CONVERTEAM
5.3.7.10 ANSI Code - 50G [Ground Fault]

Probable causes
a)
The Insulation failure of one part of the drive or motor.

a)
Check for the source of ground fault.
5.3.7.11 ANSI Code - 52A [Circuit Breaker Alarm]

Probable causes
a)
The Main Circuit Breaker OPEN or CLOSE status feedback errors

(CB open) and (CB closed) simultaneously
(not CB open) and (not CB closed) simultaneously
b)
The mechanical fault of Circuit Breaker means CB not fully open or fully closed (intermediate
position).
c)
Faulty wiring connection between Controller Digital Input and the Circuit Breaker.

a)
Check on the Circuit Breaker and its position auxiliary contact for any mechanical or contact
faults.
b)
Check whether the Controller Digital Inputs (in PIB102 board) are in accordance with Circuit
Breaker position contacts and verify whether the wiring is done proper.
5.3.7.12 ANSI Code - 52F [Circuit Breaker Tripping Intention]

Probable causes
a)
The main Circuit Breaker has been tripped by its internal protection conditions, or by external
request from outside sources (not by MV7000).
c)
A Short-circuit might have occurred between CB and main transformer.
d)
Faulty wiring between drive cubicle Digital Input and Circuit Breaker terminal for the signal for
Circuit Breaker tripping request.

a)
Check whether the Circuit Breaker is not in Local or Test mode.
b)
Check the CB internal protection criterias.
c)
Check whether the power cables between Circuit Breaker and the main Transformer are
properly connected, and check the Transformer.
d)
Check the controller digital I/O module (in PIB102 board) and relevant relays concerned to the
CB tripping request.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-38/44
2007 CONVERTEAM
5.3.7.13 ANSI Code- 57F / 57A [Ground Switch Fault]

Fault Description
Grounding switch position feedback indicates closed while pre-charge contactor or main circuit
breaker is requested to close.
Probable causes
a)
b)
c)
e)
The Ground switch is NOT OPEN completely.

No detection/Improper detection of CLOSED status of the Ground switch.
No proper mechanical interlocking and grounding switch operation while drive is running.
The Digital Input for the CLOSED status detection of the Ground switch is faulty.

a)
Check for any damage in the mechanical parts of grounding switch.
b)
Check grounding switch status (OPEN / CLOSED) on digital input board (LED indication on
remote I/O rack).
5.3.7.14 ANSI Code - 59 / 59A [DC Link Over voltage]

Probable causes
a)
A High network voltage in the drive.
b)
The Breaking Chopper (if used) is not functioning properly.

a)
Check network and transformer voltage for any high network voltage.
b)
Check the chopper resistance and cables for chopper connection.
c)
Check the gate pulse transmission from controller to chopper gate driver for Chopper IGBT.
5.3.7.15 ANSI Code 59CF [Over voltage Sinus filter UV or VW]

Probable Causes
a)
The sinus filter of the Motor output is faulty.
b)
The inverter IGBT are faulty.
c)
The motor / motor coupling is faulty

a)
Check whether the sinus filter capacitors of the motor output connection are working properly.
b)
Check for any faults in the motor or motor coupling, check the tuning is proper to the motor
model.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-39/44
2007 CONVERTEAM
5.3.7.16 ANSI Code - 60 [DC Link Voltage Unbalance]

Probable causes
a) The DC-link voltage measurement (PIB 701) failure or controller analog input board(PIB102)
failure.
b) The DC link capacitor might have damaged.
c) The DC link-balancing resistor (resistor that is connected in parallel with a DC link capacitor)
damaged or disconnected.
a) Check whether the DC link capacitors in proper working condition.
b) Check whether the DC voltage measurement units (PIB701) and controller analog input board (in
PIB102 board) in proper working condition.
c) Check whether the DC link balancing resistors are damaged or not.
5.3.7.17 ANSI Code - 63F / 63W [De-ionized Water Pressure]

Probable causes
a) The leakage of cooling unit de-ionized water.
Refer to the cooling unit manufacturers documentation and MV7000 User manual section 6 for
details.
5.3.7.18 ANSI Code - 64: [24V Insulation Alarm]

Probable causes
a) The 24V bus is grounded.
b) The failure of Ground detection relay.
c) The failure of Controller digital input board (PIB102).
a) Check whether the 24V bus insulation is proper.
b) Check for any failure in ground detector relay.
c) Check for any failure in controller digital input board (PIB102).
5.3.7.19 ANSI Code 73F / 73A [Chopper High Temperature]

Fault Description
The Breaking Chopper temperature has exceeded the predefined limit value for Over Temperature.
Probable causes
a) The Chopper temperature limit is estimated based the used chopper ratings. High chopper
temperature may result when motor is braking above rated conditions and the fault occurs once
the temperature exceeds the predefined value.
a) Wait for chopper cooling before braking again.
b) Check the chopper resistance

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-40/44
2007 CONVERTEAM
5.3.7.20 ANSI Code 76 [DFE I+ or I- Over Current]

The measured input current from the main transformer secondary are treated with A/D converter and
summated and entered to the PIB102 input to monitor the high network current.
DFEI+ and DFE I- if high means Network over current.
Probable causes
a) Occurrence of a fast network voltage rise (dV/dt) which can induces fast DC link charging and high
current through diode bridges.
b) A Short-circuit in the Diode-bridge.
a) Check the diode bridges and verify whether in good condition.
5.3.7.21 ANSI Code - 80W [De-ionized Water Flow]

Refer to the cooling unit manufacturers documentation and MV7000 User manual section 6 for details.
5.3.7.22 ANSI Code- 83A [Change to Local mode selection warning]

Refer to the cooling unit manufacturers documentation and MV7000 User manual section 6 for details.
5.3.7.23 ANSI Code - 86E/RE [Emergency Stop or External Stop]

Probable causes
a) An Emergency Push Button has been pressed.
b) A Remote stop command has been received.
Refer to specific project documentation for remote stop order details.
5.3.7.24 ANSI Code 88F / 88A [Auxiliaries supply fault]

Probable Causes
a) Any of the Auxiliary beakers, fuse or contactor is damaged.
b) Any fault occurs in auxiliary supply source
a) Check the contactors for all auxiliary supplies and check for any damages.
b) Verify that auxiliary pumps, cooling fans etc are in working condition.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-41/44
2007 CONVERTEAM
5.3.7.25 ANSI Code - 90F [IGBT Fault]

Probable causes
a) There can be an IGBT or gate driver failure.
b) The fiber optic from gate driver to controller pulse interface board (PIB310) is damaged or not
properly connected.
c) Controller pulse interface board (PIB310) failure.
a) Check the optic fiber and controller pulse interface board (PIB310).
b) Refer to User manual section 5.3.6 for IGBT and gate driver diagnostic.
5.3.7.26 ANSI Code - 98F [Remote I/O Rack Failure/PIB501 card failure Fault]
Probable causes
a) There can be an Ethernet link error between controller CPU and remote I/O rack.
b) There can be a Remote I/O board failure or PIB 501 board failure.
c) Failure of Keypad
a) Check the remote I/O board LED indication for any failure status.
b) Check the controller CPU board and replace the board if faulty.
c) Check the PIB 501 board and replace the board if faulty.
d) Check whether the Ethernet cable is proper or not.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-42/44
2007 CONVERTEAM
LIMITATION OF LIABILITY
Before following the instructions on this user manual and operation of MV7000 drive, users are
advised to refer to Section-1of user manual limitation of liability and verify the terms and conditions.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-43/44
2007 CONVERTEAM
MODIFICATION RECORD
Issue
A
Aa
Ab
B
C
Date
10/02/2006
23/03/2006
09/06/2006
07 Dec 06
01 Sept 07
Author
EA THUFAIL
EA THUFAIL
AL GAJENDRAN
EA THUFAIL
EA THUFAIL
Details
Initial issue
Update
Name changed to CONVERTEAM
Updated after users feedback
System Updation
Our products are continuously improved. As a result, specifications are subject to

change at any time without notice, and they should not be considered as contractual.

File
Ref
:
Version Ind-Work :
Date
:
Page
:
4MKG0015
C
01 Sept 07
5-44/44
2007 CONVERTEAM

MV7000 User Manual Section5 Protection 4MKG0015 Rev C PDF

Încărcat de

Informații document

Descriere originală:

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

MV7000 User Manual Section5 Protection 4MKG0015 Rev C PDF

Încărcat de

Drepturi de autor:

Formate disponibile

MV7000 MEDIUM VOLTAGE DRIVE RANGE

AUTHORISED FOR ISSUE BY : Samir Soua

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

PROTECTION AND DIAGNOSTICS ....................................................................................... 3

LIMITATION OF LIABILITY ......................................................................................................... 43

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

PROTECTION AND DIAGNOSTICS

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

MV 7000 Drive system Protection

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

Table 5- 1 MV 7000 Protection features with ANSI code

Circuit Breaker / Contactor

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

Drive Status Indicators

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

Keypad Menu 3 - Fault Menu

Fault parameter of type TRIP (default and not modifiable for

Fault parameter of type STOP (Normal Stop) condition

Parameter of OPTIONAL Usage (used if the corresponding

Fault Parameter of type TRIP, which is OPTIONAL

Fault Parameter of type STOP, which is OPTIONAL

Fault Parameter of type TRIP by default, which can also

Fault Parameter of type STOP by default, which can also

Parameter NOT USED

STDA Standalone configuration.

5.3.2.1 Fault List for MV7000 standard functionalities

FAULT ACTION TYPE

Main CB trip Intention

Main CB position not

Ground switch not in

Ground switch Flt

DC Link too low FT

DC link Under voltage

DC Link over volt

DC link Over voltage

Customer : MV7000 MEDIUM VOLTAGE DRIVE RANGE

FAULT ACTION TYPE

Keypad Link Flt

Keypad Link Fault

Quick Dis Relay FT

High discharge rate

Inverter Thermal fault

Speed Sensor Flt

Ground switch not in

IGBT 1 U2+ FAULT

IGBT 1 U2+ FAULT

IGBT 1 U1+ FAULT

IGBT 1 U1+ FAULT

IGBT 1 U2- FAULT

IGBT 1 U2- FAULT

IGBT 1 U1- FAULT

IGBT 1 U1- FAULT

IGBT 1 V2+ FAULT

IGBT 1 V2+ FAULT

IGBT 1 V1+ FAULT

IGBT 1 V1+ FAULT

IGBT 1 V2- FAULT

IGBT 1 V2- FAULT

IGBT 1 V1- FAULT

IGBT 1 V1- FAULT

IGBT 1W2+ FAULT