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Heat Pump Wiring Diagrams

38AYC, 38BYC, 38BYG, 38YCC,


38YCG, 38YCS, 38YCW, 38YKC
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Wiring Diagrams
UNIT - SIZE
38AYC-018-048
38AYC-060
38BYC-018-048
38BYC-060
38BYG-018-048
38BYG-060
38YCC-018-048
38YCC-030
38YCC-036
38YCC-036-060
38YCC-036
38YCC-036
38YCC-042
38YCC-048
38YCC-060
38YCG-018-036
38YCG-060
38YCS-018-048
38YCS-060
38YKC-018
38YKC-024-042
38YKC-048
38YKC-060
38YCW-018
38YCW-024
38YCW-030
38YCW-036
38YCW-042
38YCW-048
38YCW-060
38YCW-030
38YCW-036
38YCW-042
38YCW-048
38YCW-060

SERIES
33, 34
33, 34
33-36
33,34
30
30
33-36
51, 52
55
56-69
66-69
65
66-69
65-67
65-67
31-36
32-34
31-34
31
32, 33
31-33
33,34
31,32
33, 34
33, 34
32, 33
34, 35
34, 35
32, 33
32
52, 53
55, 56
56, 57
54, 55
54

DIAGRAM NUMBER
327418-101
327417-101
327418-101
327417-101
327418-101
327417-101
327418-101
327413-101
327413-101
327414-101
327416-101
327415-101
327416-101
327416-101
327416-101
327418-101
327417-101
327418-101
327417-101
327418-101
327418-101
327418-101
327417-101
327207-101
327207-101
327207-101
327207-101
327207-101
327207-101
327209-101
327216-101
327208-101
327208-101
327208-101
327208-101

VOLTS
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-3-60
208/230-3-60
208/230-3-60
460-3-60
460-3-60
460-3-60
460-3-60
460-3-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-3-60
208/230-3-60
208/230-3-60
208/230-3-60
208/230-3-60

FIGURE NUMBER
10
9
10
9
10
9
10
5
5
6
8
7
8
8
8
10
9
10
9
10
10
10
9
1
1
1
1
1
1
3
4
2
2
2
2

PAGE NUMBER
11
10
11
10
11
10
11
6
6
7
9
8
9
9
9
11
10
11
10
11
11
11
10
2
2
2
2
2
2
4
5
3
3
3
3

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 38A-1W
Printed in U.S.A.
Form 38A-1W
Pg 1
5-05
Replaces: New
Tab 3d 2e

BLK

BLK

BLU

*CH
BLK

L1
208/230 1
POWER
SUPPLY

21

11

L2

BLU

*ST

YEL
BRN

*SC

YEL
OFM

CONT

+t

YEL

YEL

23 23
EQUIP
GND

BLU

COMP
S
C

BLK

CAP
BRN

BLK

5
*SR

YEL
YEL
BRN

*LPS

BLK

YEL

*HPS

BLU

BLU

YEL
Y
T1
LOGIC

DR

CTD

YEL

T2

OF1

BRN
ORG

LOGIC

RVS

OF2

SPEED
UP

60
90

120
30

PNK

BLK
or
PNK

BLK
or
PNK

DFT

C Y O W2 R E L

1.
2.
3.
4.
5.
6.

INDOOR UNIT
TERMINAL BLOCK

G INDOOR THERMOSTAT (NOTE #5)

SCHEMATIC DIAGRAM

L2

(LADDER FORM)

COMP C

CONT
21

R
S

*SR 5

*SC

OF1

OF2

CONT

7.

23 23
+t

8.
9.
10.

1
OFM

*ST

11.

DR

RVSR

RVS

DIP SWITCH SETTINGS

CAP
30 MINUTES
30 1 2 3

W2

DFT

AUXR

R R

Compressor and fan motor furnished with inherent thermal protection.


To be wired in accordance with National Electric Code (N.E.C.) and local codes.
N.E.C. class 2, 24 V circuit, min. 40 VA required.
Use copper conductors only, from disconect to unit.
Must use thermostat and sub-base as stated in pre-sale literature.
If indoor section has a transformer with a grounded secondary, connect the
grounded side to "C" on the circuit board.
If any of the original wire, as supplied, must be replaced, use the same or
equivalent wire.
Check all electrical connections inside control box for tightness.
Do not attempt to operate unit until service valves have been opened.
When LPS and HPS are not required, a jumper will be installed between
Y and T1 on the defrost board.
Use conductors suitable for at least 75C (167F).

*CHS

O O

THIS DEFROST CONTROL BOARD CONTAINS A FIVE MINUTE SHORT CYCLE


PROTECTOR. A FIVE MINUTE DELAY WILL OCCUR BETWEEN COMPRESSOR
OFF/ON CYCLES.

- NOTES -

C Y O W2 R E L W3 G

EQUIP *CH
GND

devices, including solenoid valves.

NOTE

YEL WHT
BLK ORN RED

11

AUXR
CAP
*CH
*CHS
COMP
CTD
CONT
CB
DFT
DR
*HPS
*LPS
OFM
RVS
RVSR
*SC
*SR
*ST
*

FACTORY POWER WIRING


1. Compressor damage may occur
FIELD POWER WIRING
if system is over charged.
FACTORY CONTROL WIRING
2. This unit is factory charged with
FIELD CONTROL WIRING
R-22 in accordance with the
CONDUCTOR ON CIRCUIT BOARD
amount shown on the rating plate.
COMPONENT CONNECTION
The charge is adequate for most
1/4-INCH QUICK CONNECT TERMINALS
systems using matched coils and
FIELD SPLICE
tubing not over 15 feet long. The
best performance will be
JUNCTION
achieved when the
AUXILLARY HEAT RELAY
unit operates with a suction gas
CAPACITOR (RUN)
superheat at the compressor inlet
CRANKCASE HEATER
of 5F at normal rating
CRANKCASE HEATER SWITCH
conditions of the air conditioning
COMPRESSOR
and refrigeration institute (ARI).
COMPRESSOR TIME DELAY
This chart may be used to
CONTACTOR
approximate the charge if ARI
CIRCUIT BOARD
rating conditions cannot be
DEFROST THERMOSTAT
obtained. ARI rating conditions
DEFROST RELAY AND CIRCUITRY
are equivalent to DOE test "A"
HIGH PRESSURE SWITCH
conditions. See product data
LOW PRESSURE SWITCH
literature for required indoor air
OUTDOOR FAN MOTOR
flow rates and for use of line
REVERSING VALVE SOLENOID
lengths over 15 ft.
REVERSING VALVE SOLENOID RELAY
3.
Relieve
pressure and recover all
START CAPACITOR
refrigerant before system repair or
START RELAY
final unit disposal. Use all service
START THERMISTOR
MAY BE FACTORY OR FIELD INSTALLED
ports and open all flow-control

PNK

CESO130076-01

L1

ORG
or
BLK

ORG
or
BLK

ORG

DFT

C Y O W2 R
CB

(DEFAULT)
60 MINUTES
90 MINUTES
1 2 3 60 1 2 3

OR
LOGIC

*LPS

*HPS

CTD

LOGIC

T2

120 MINUTES
120
1 2 3

OR
90

ON
1

3
QUIET
SHIFT
OFF
(DEFAULT

FIELD SELECTABLE OPTIONS FOR TIME PERIOD BETWEEN DEFROST


CYCLES (MINUTES)
SPEED
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
UP
1) MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY.
2) SHORT FOR 5+ SEC. AND RELEASE FOR FORCED DEFROST.
3) PERMANENT SHORT WILL BE IGNORED. DEFROST WILL TERMINATE IN 30 SEC. IF
DFT OPEN. DEFROST WILL TERMINATE NORMALLY IF DFT IS XLOSED.

AUXR

T1

OR

DFT

RVSR

Y Y

CAUTION

- LEGEND -

CONNECTION DIAGRAM

*CHS
BLK

C
CONT

327207-101 REV. A

A05014

Fig. 1Label Wiring 327207-101

208/230 3
POWER
SUPPLY
ALERT !
(NOTE 11)

BLU

L1

CONT

L3

11 21

EQUIP
GND
BLK

YEL

*CHS

BLK

BRN

OFM
*CH

BLK

BLK

YEL
PRM

T2 COMP

T3

YEL

13 23

FACTORY POWER WIRING


1. Compressor damage may occur
FIELD POWER WIRING
if system is over charged.
FACTORY CONTROL WIRING
2. This unit is factory charged with
FIELD CONTROL WIRING
R-22 in accordance with the
CONDUCTOR ON CIRCUIT BOARD
amount shown on the rating plate.
COMPONENT CONNECTION
The charge is adequate for most
1/4-INCH QUICK CONNECT TERMINALS
systems using matched coils and
FIELD SPLICE
tubing not over 15 feet long. The
best performance will be
JUNCTION
achieved when the
AUXILLARY HEAT RELAY
AUXR
unit operates with a suction gas
CAPACITOR (RUN)
CAP
superheat at the compressor inlet
CRANKCASE HEATER
*CH
of 5F at normal rating
CRANKCASE HEATER SWITCH
*CHS
conditions of the air conditioning
COMPRESSOR
COMP
and refrigeration institute (ARI).
COMPRESSOR TIME DELAY
CTD
This chart may be used to
CONTACTOR
CONT
approximate the charge if ARI
CIRCUIT BOARD
CB
rating conditions cannot be
DEFROST THERMOSTAT
DFT
obtained. ARI rating conditions
DEFROST RELAY AND CIRCUITRY
DR
are equivalent to DOE test "A"
HIGH PRESSURE SWITCH
*HPS
conditions. See product data
LOW PRESSURE SWITCH
*LPS
literature for required indoor air
OUTDOOR FAN MOTOR
OFM
flow rates and for use of line
PHASE ROTATION MONITOR
PRM
lengths over 15 ft.
REVERSING VALVE SOLENOID
RVS
REVERSING VALVE SOLENOID RELAY 3. Relieve pressure and recover all
RVSR
refrigerant before system repair or
START CAPACITOR
*SC
final unit disposal. Use all service
START RELAY
*SR
ports and open all flow-control
START THERMISTOR
*ST
devices, including solenoid valves.
* MAY BE FACTORY OR FIELD INSTALLED

CAP

T1
BLK

BLU

BLK

YEL

BRN

L1
L3 L2
CONT 24V COM

YEL
BRN
BLK

BLK

GRY

*LPS
BLU

YEL
YEL

*HPS
BLU

T1
LOGIC

DR
OF1

CTD

YEL

T2
C

BLK

BRN

LOGIC

OF2

ORG

90

120
30

DFT

C Y O W2 R

ORG
or
BLK

PNK

CB

RVS
ORG
or
BLK

ORG

SPEED
UP

60

BLK
or
PNK

PNK

CESO130076-01

DFT

YEL WHT
BLK ORN RED

BLK
or
PNK

INDOOR UNIT
TERMINAL BLOCK
C Y O W2 R E L W3 G
G

1.
2.
3.
4.
5.
6.

PRM LED INDICATOR


OFF: NO 24VAC
ON: OK
FLASH: PHASE PROBLEM

INDOOR THERMOSTAT
(NOTE #5)

SCHEMATIC DIAGRAM
(LADDER FORM)

L2
PRM

L1

COMP
T1

CONT
21

EQUIP
GND

L3

7.

L2

L3

11

8.
9.
10.

L1

11.
T2

OFM
CAP

T3

CONT

DR
23
OF1

*CH

12.

13

DIP SWITCH SETTINGS


30 MINUTES
30 1 2 3

RVSR
DFT

OR

DFT
PRM
CONT 24V COM

RVSR

OR

OR
90

CTD
T1

*HPS

LOGIC

T2

CONT

120 MINUTES
120
1 2 3

ON
1

3
QUIET
SHIFT
OFF
(DEFAULT)

FIELD SELECTABLE OPTIONS FOR TIME PERIOD BETWEEN DEFROST


CYCLES (MINUTES)
SPEED
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
UP
1) MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY.
2) SHORT FOR 5+ SEC. AND RELEASE FOR FORCED DEFROST.
3) PERMANENT SHORT WILL BE IGNORED. DEFROST WILL TERMINATE IN 30 SEC. IF
DFT OPEN. DEFROST WILL TERMINATE NORMALLY IF DFT IS CLOSED.

AUXR

*LPS

(DEFAULT)
60 MINUTES
90 MINUTES
1 2 3 60 1 2 3

LOGIC

AUXR

Y Y

Compressor and fan motor furnished with inherent thermal protection.


To be wired in accordance with National Electric Code (N.E.C.) and local codes.
N.E.C. class 2, 24 V circuit, min. 40 VA required.
Use copper conductors only, from disconect to unit.
Must use thermostat and sub-base as stated in pre-sale literature.
If indoor section has a transformer with a grounded secondary, connect the
grounded side to "C" on the circuit board.
If any of the original wire, as supplied, must be replaced, use the same or
equivalent wire.
Check all electrical connections inside control box for tightness.
Do not attempt to operate unit until service valves have been opened.
When LPS and HPS are not required, a jumper will be installed between
Y and T1 on the defrost board.
It is imperative to connect 3 field power to unit with correct phasing. The Phase
Rotation Monitor will not allow the contactor to be energized if the phasing is not
correct. If phasing is reversed, simply interchange any two of the three power
connections on the field side.
Use conductors suitable for at least 75C (167F).

W2
R R

*CHS

OF2

RVS
O O

NOTE
THIS DEFROST CONTROL BOARD CONTAINS A FIVE MINUTE SHORT CYCLE PROTECTOR.
A FIVE MINUTE DELAY WILL OCCUR BETWEEN COMPRESSOR OFF/ON CYCLES.

- NOTES -

NOTE
C Y O W2 R E L

CAUTION

- LEGEND -

CONNECTION DIAGRAM
L2

327208-101 REV. A

A05015

Fig. 2Label Wiring 327208-101

*CHS
BLK
COMP
BLU
S

*CH
BLK
L1
208/230 1
POWER
SUPPLY

BLK
11

L2

21

EQUIP
GND

YEL

YEL

13 23

BLU
CAP

*SC

YEL
OFM
BRN

CONT

BRN
2

BLK

5
*SR

YEL

YEL

BRN
*LPS

BLK

YEL

*HPS

BLU

BLU

YEL
Y
T1
LOGIC

DR

CTD

YEL

T2

OF1

BRN
ORG

LOGIC

RVS

OF2

SPEED
UP

60
90

120
30

DFT

C Y O W2 R

PNK

CESO130076-01

ports and open all flow-control


devices, including solenoid valves.

BLK
or
PNK

BLK
or
PNK

DFT

NOTE
THIS DEFROST CONTROL BOARD CONTAINS A FIVE MINUTE SHORT CYCLE PROTECTOR.
A FIVE MINUTE DELAY WILL OCCUR BETWEEN COMPRESSOR OFF/ON CYCLES.

- NOTES -

C Y O W2 R E L W3 G
C Y O W2 R E L

INDOOR UNIT
TERMINAL BLOCK

G INDOOR THERMOSTAT (NOTE #5)

SCHEMATIC DIAGRAM (LADDER FORM)

L1

COMP C

CONT
21
2

8.
9.
10.

CONT

OF1

OF2

*CHS

11.

23 13

OFM

1.
2.
3.
4.
5.
6.
7.

L2

*SC

1
EQUIP *CH
GND

R
S

*SR 5

Compressor and fan motor furnished with inherent thermal protection.


To be wired in accordance with National Electric Code (N.E.C.) and local codes.
N.E.C. class 2, 24 V circuit, min. 40 VA required.
Use copper conductors only, from disconect to unit.
Must use thermostat and sub-base as stated in pre-sale literature.
If indoor section has a transformer with a grounded secondary, connect the
grounded side to "C" on the circuit board.
If any of the original wire, as supplied, must be replaced, use the same or
equivalent wire.
Check all electrical connections inside control box for tightness.
Do not attempt to operate unit until service valves have been opened.
When LPS and HPS are not required, a jumper will be installed between
Y and T1 on the defrost board.
Use conductors suitable for at least 75C (167F).

CAP

DIP SWITCH SETTINGS

DR

RVSR

O O

FACTORY POWER WIRING


1. Compressor damage may occur
FIELD POWER WIRING
if system is over charged.
FACTORY CONTROL WIRING
2. This unit is factory charged with
FIELD CONTROL WIRING
R-22 in accordance with the
CONDUCTOR ON CIRCUIT BOARD
amount shown on the rating plate.
COMPONENT CONNECTION
The charge is adequate for most
1/4-INCH QUICK CONNECT TERMINALS
systems using matched coils and
FIELD SPLICE
tubing not over 15 feet long. The
best performance will be
JUNCTION
achieved when the
AUXILLARY HEAT RELAY
unit operates with a suction gas
CAPACITOR (RUN)
superheat at the compressor inlet
CRANKCASE HEATER
of 5F at normal rating
CRANKCASE HEATER SWITCH
conditions of the air conditioning
COMPRESSOR
and refrigeration institute (ARI).
COMPRESSOR TIME DELAY
This chart may be used to
CONTACTOR
approximate the charge if ARI
CIRCUIT BOARD
rating conditions cannot be
DEFROST THERMOSTAT
obtained. ARI rating conditions
DEFROST RELAY AND CIRCUITRY
are equivalent to DOE test "A"
HIGH PRESSURE SWITCH
conditions. See product data
LOW PRESSURE SWITCH
literature for required indoor air
OUTDOOR FAN MOTOR
flow rates and for use of line
REVERSING VALVE SOLENOID
lengths over 15 ft.
REVERSING VALVE SOLENOID RELAY
3. Relieve pressure and recover all
START CAPACITOR
refrigerant before system repair or
START RELAY
final unit disposal. Use all service
START THERMISTOR

* MAY BE FACTORY OR FIELD INSTALLED

YEL WHT
BLK ORN RED

11

AUXR
CAP
*CH
*CHS
COMP
CTD
CONT
CB
DFT
DR
*HPS
*LPS
OFM
RVS
RVSR
*SC
*SR
*ST

PNK

CB

ORG
or
BLK

ORG
or
BLK

ORG

CAUTION

- LEGEND -

CONNECTION DIAGRAM

BLK

BLK

RVS

30 MINUTES
30 1 2 3

(DEFAULT)
60 MINUTES
90 MINUTES
1 2 3 60 1 2 3

120 MINUTES
120
1 2 3

W2

DFT

AUXR

R R

OR

*LPS

*HPS

LOGIC

T2

3
QUIET
SHIFT

OFF
DEFAULT
FIELD SELECTABLE OPTIONS FOR TIME PERIOD BETWEEN DEFROST
CYCLES (MINUTES)
SPEED
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
UP
1) MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY.
2) SHORT FOR 5+ SEC. AND RELEASE FOR FORCED DEFROST.
3) PERMANENT SHORT WILL BE IGNORED. DEFROST WILL TERMINATE IN 30 SEC. IF
DFT OPEN. DEFROST WILL TERMINATE NORMALLY IF DFT IS CLOSED.

AUXR
CTD

90

RVSR

T1

OR

DFT
LOGIC

Y Y

OR

ON
1

C
CONT

327209-101 REV. A

A05016

Fig. 3Label Wiring 327209-101

CONNECTION DIAGRAM
BLU

L2

COMP

CONT

208/230 3
POWER
SUPPLY
ALERT !
(NOTE 11)

T1
BLK

L1

11 21

L3

YEL

*CHS

BLK

EQUIP GND

CAP

T2

T3

YEL

13 23

BRN

OFM

*CH

BLK

BLK

BLK

BLK

BLK

BRN

YEL

YEL

*LPS

YEL

*HPS

BLU

YEL
Y

BLU
T1
LOGIC

DR
OF1

CTD

YEL

T2
C

BRN
ORG

LOGIC

OF2

RVS

SPEED
UP

60
90

120
30

PNK

CB

ORG
or
BLK

ORG
or
BLK

ORG

DFT

C Y O W2 R

AUXR
CAP
*CH
*CHS
COMP
CTD
CONT
CB
DFT
DR
*HPS
*LPS
OFM
RVS
RVSR

FACTORY POWER WIRING


FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT BOARD
COMPONENT CONNECTION
1/4-INCH QUICK CONNECT TERMINALS
FIELD SPLICE
JUNCTION
AUXILLARY HEAT RELAY
CAPACITOR (RUN)
CRANKCASE HEATER
CRANKCASE HEATER SWITCH
COMPRESSOR
COMPRESSOR TIME DELAY
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND CIRCUITRY
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
REVERSING VALVE SOLENOID
REVERSING VALVE SOLENOID RELAY

DFT

BLK
or
PNK

PNK

CESO130076-01

BLK
or
PNK

* MAY BE FACTORY OR FIELD INSTALLED

YEL WHT
BLK ORN RED

NOTE

C Y O W2 R E L

- NOTES -

G INDOOR THERMOSTAT (NOTE #5)

SCHEMATIC DIAGRAM (LADDER FORM)


L2
L1
CONT

L3

7.

T1

8.
9.
10.
11.

T2

DR
OF1

CAP
OF2

CONT

OFM
23

RVS
O

*CHS

13

OR

DFT

AUXR

DIP SWITCH SETTINGS


30 MINUTES
30 1 2 3

W2
R

Compressor and fan motor furnished with inherent thermal protection.


To be wired in accordance with National Electric Code (N.E.C.) and local codes.
N.E.C. class 2, 24 V circuit, min. 40 VA required.
Use copper conductors only, from disconect to unit.
Must use thermostat and sub-base as stated in pre-sale literature.
If indoor section has a transformer with a grounded secondary, connect the
grounded side to "C" on the circuit board.
If any of the original wire, as supplied, must be replaced, use the same or
equivalent wire.
Check all electrical connections inside control box for tightness.
Do not attempt to operate unit until service valves have been opened.
Use conductors suitable for at least 75C (167F).
It is imperative to connect 3 field power to unit with correct phasing. Wrong
phasing will cause reverse rotation of scroll compressor which will result in reduced
current draw, elevated noise level and improper operation. If rotation is reversed,
simply interchange any two of the three power connections on the field side.

*CH

RVSR

1.
2.
3.
4.
5.
6.

COMP

T3

21

11

CTD
T1

*HPS

OR

LOGIC

T2

ON
1

3
QUIET
SHIFT

OFF
(DEFAULT)
FIELD SELECTABLE OPTIONS FOR TIME PERIOD BETWEEN DEFROST
CYCLES (MINUTES)
SPEED
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
UP
1) MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY.
2) SHORT FOR 5+ SEC. AND RELEASE FOR FORCED DEFROST.
3) PERMANENT SHORT WILL BE IGNORED. DEFROST WILL TERMINATE IN 30 SEC. IF
DFT OPEN. DEFROST WILL TERMINATE NORMALLY IF DFT IS CLOSED.

AUXR

*LPS

OR

120 MINUTES
120
1 2 3

90

RVSR

(DEFAULT)
60 MINUTES
90 MINUTES
1 2 3 60 1 2 3

DFT
LOGIC

1. Compressor damage may occur


if system is over charged.
2. This unit is factory charged with
R-22 in accordance with the
amount shown on the rating plate.
The charge is adequate for most
systems using matched coils and
tubing not over 15 feet long. The
best performance will be
achieved when the
unit operates with a suction gas
superheat at the compressor inlet
of 5F at normal rating
conditions of the air conditioning
and refrigeration institute (ARI).
This chart may be used to
approximate the charge if ARI
rating conditions cannot be
obtained. ARI rating conditions
are equivalent to DOE test "A"
conditions. See product data
literature for required indoor air
flow rates and for use of line
lengths over 15 ft.
3. Relieve pressure and recover all
refrigerant before system repair or
final unit disposal. Use all service
ports and open all flow-control
devices, including solenoid valves.

THIS DEFROST CONTROL BOARD CONTAINS A FIVE MINUTE SHORT CYCLE PROTECTOR.
A FIVE MINUTE DELAY WILL OCCUR BETWEEN COMPRESSOR OFF/ON CYCLES.

INDOOR UNIT
C Y O W2 R E L W3 G
TERMINAL BLOCK

EQUIP
GND

CAUTION

- LEGEND -

C
CONT

327216-101 REV. A

A05017

Fig. 4Label Wiring 327216-101

SCHEMATIC DIAGRAM (LADDER FORM)

CONNECTION DIAGRAM
L2

208/230 3
POWER
SUPPLY

BLU

L1

YEL

11 21

L3

ALERT!
(NOTE #11)

CONT
CAP

11

YEL

13 23
EQUIP GND

RED
or
BLK

BLK
BLK

L2

L1

T2 COMP
T3
T1

BLK

CONT

RED or BLK
*CH

T3

OFM

EQUIP
GND

OFM BRN

T2
T1

21

OF1

CONT
OF2

23

YEL

BRN

RVS
*HPS

*LPS
YEL

YEL
or
BLU

BLU
YEL

DR
OF1

DR

S PE E D
UP

INDOOR UNIT
TERMINAL BLOCK

FACTORY POWER WIRING


FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT
BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT
TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CRANKCASE HEATER
COMPRESSOR
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND
CIRCUITRY
DISCHARGE TEMP. SWITCH
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
REVERSING VALVE
SOLENOID

* MAY BE FACTORY OR FIELD INSTALLED.

*LPS

ORG
or
BLK

ORG
or
BLK
PNK

PNK

DFT
BLK
or
PNK

BLK
or
PNK

** ASBOARD
MAY HAVE 60
MIDDLE SELECTION

**
SPEED
UP

C
*HPS

*DTS

RVS

CONT

90
50 FIELD SELECTED TIME PERIOD
30 BETWEEN DEFROST CYCLES (MINUTES)
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
HEAT CYCLE:
90 MIN. ACCELERATED TO 21 SEC.
60 MIN. ACCELERATED TO 14 SEC.
50 MIN. ACCELERATED TO 12 SEC.
30 MIN. ACCELERATED TO 7 SEC.
DEFROST CYCLE: 10 MIN. ACCELERATED TO 2 SEC.

COOLING ONLY
PROCEDURE

G INDOOR THERMOSTAT (NOTE #5)

-LEGEND-

*DTS
*HPS
*LPS
OFM
RVS

ORG

HK32EA001

C Y O W2 R E L W3 G
C Y O W2 R E L

ORG

DFT

C Y O W2 R

T1

BRN

LOGIC

CAP
*CH
COMP
CONT
CB
DFT
DR

YEL

OF2

DFT
LOGIC

T1

YEL WHT
BLK ORN RED

DFT

Y Y

CB

13

W2
R R

30

*CH

O O

** 50 90

CAP

DR

BLK

L3

COMP

**

TABLE I - SUPERHEAT CHARGING TABLE


(SUPERHEAT F AT LOW-SIDE SERVICE PORT)

OUTDOOR

EVAPORATOR ENTERING AIR F WB.

1. Operate unit a minimum of


TEMP F 50 52 54 56 58 60 62 64 66 68 70 72 74 76
10 minutes before checking
55
9 12 14 17 20 23 26 29 32 35 37 40 42 45
NOTES:
charge.
60
7 10 12 15 18 23 23 27 30 33 35 38 40 43
1. Compressor and fan motor furnished with
2. Measure suction pressure
inherent thermal protection.
65
-6 10 13 16 19 21 24 27 30 33 36 38 41
by attaching a gage to
2. To be wired in accordance with National
70
--- 7 10 13 16 19 21 24 27 30 33 36 39
suction
valve
service
port.
Electric Code (N.E.C.) and local codes.
75
-- -- -- 6 9 12 15 18 21 24 28 31 34 37
3. N.E.C. class 2, 24V circuit, min. 40 VA required. 3. Measure suction temperature
by attaching an accurate
4. Use copper conductors only, from disconnect
80
-- -- -- -- 5 8 12 15 18 21 25 28 31 35
thermistor
type
or
electronic
to unit.
85
-- -- -- -- -- -- 8 11 15 19 22 26 30 33
thermometer to the suction
5. Must use thermostat and sub-base as stated
line at service valve.
90
-- -- -- -- -- -- 5 9 13 16 20 24 27 31
in pre-sale literature.
4. Measure outdoor air dry-bulb
6. If indoor section has a transformer with a
-- -- -- -- -- -- -- 6 10 14 18 22 25 29
95
temperature
with
a
grounded secondary, connect the grounded
-- -- -- -- -- -- -- -- 8 12 15 20 23 27
100
thermometer.
side to "C" on the circuit board.
-- -- -- -- -- -- -- -- 5 9 13 17 22 26
105
5. Measure indoor air (entering
7. If any of the original wire, as supplied, must
indoor coil) wet bulb
be replaced, use the same or equivalent wire.
-- -- -- -- -- -- -- -- -- 6 11 15 20 25
110
temperature with a sling
8. Check all electrical connections inside control
-- -- -- -- -- -- -- -- -- -- 8 14 18 23
115
psychrometer.
box for tightness.
9. Do not attempt to operate unit until service
6. Refer to table I. Find outTABLE II - REQUIRED SUCTION TUBE TEMPERATURE F
valves have been opened.
door temperature and
(MEASURED AT LOW-SIDE SERVICE PORT)
10. It is imperative to connect 3 field power
evaporator entering air wetSUPERHEAT SUCTION PRESSUR E AT SERVICE PORT PSIG.
to unit with correct phasing. The Phase
bulb temperature at this
Rotation Monitor will not allow the contactor
TEMP. F 61.5 64.2 67.1 70.0 73.0 76.0 79.2 82.4 85.7
intersection note the superto be energized if thephasing is not correct.
heat.
35 37 39 41 43 45 47 49 51
0
If phasing is reversed, simply interchange any two 7. Refer to table II. Find super37 39 41 43 45 47 49 51 53
2
of the three power connections on the field side.
heat temperature located in
39 41 43 45 47 49 51 53 55
4
11. Use conductors suitable for at least 75C (167F).
step 6 and suction pressure,
41 43 45 47 49 51 53 55 57
6
at this intersection note
43 45 47 49 51 53 55 57 59
CAUTION
8
suction line temperature.
45
47 49 51 53 55 57 59 61
10
1. Compressor damage may occur if system is over
8. If unit has a higher suction
47 49 51 53 55 57 59 61 63
12
charged.
line temperature than charted
49
51
53 55 57 59 61 63 65
14
2. This unit is factory charged with R-22 in accordance
temperature, add refrigerant
with the amount shown on the rating plate. The
51 53 55 57 59 61 63 65 67
16
until charted temperature
charge is adequate for most systems using
53 55 57 59 61 63 65 67 69
18
is reached.
matched coils and tubing not over 15 feet long.
9. If unit has a lower suction
55 57 59 61 63 65 67 69 71
20
The best performance will be achieved when the
line temperature than charted
57 59 61 63 65 67 69 71 73
22
unit operates with a suction gas superheat at the
temperature, remove and
59 61 63 65 67 69 71 73 75
24
compressor inlet of 5 F at normal rating conditions
recover refrigerant until
61 63 65 67 69 71 73 75 77
26
of the air conditioning and refrigeration, institute
charted temperature is
63 65 67 69 71 73 75 77 79
28
(ARI). This chart may be used to approximate the
reached.
65
67 69 71 73 75 77 79 81
charge if ARI rating conditions cannot be obtained.
30
ARI rating conditions are equivalent to DOE test "A" 10. If outdoor air temperature
67 69 71 73 75 77 79 81 83
32
or pressure at suction valve
conditions. See product data literature for required
69
71
73 75 77 79 81 83 85
34
changes, charge to new
indoor air flow rates and for use of line lengths over
71 73 75 77 79 81 83 85 87
36
suction line temperature
15 Ft.
73 75 77 79 81 83 85 87 89
38
indicated on chart.
3. Relieve pressure and recover all refrigerant before
75 77 79 81 83 85 87 89 91
40
system repair or final unit disposal. Use all service 11. This procedure is valid when
indoor air flow is within
ports and open all flow-control devices, including
+/- 21% of its rated cfm.
327413-101 REV. B
solenoid valves.

A05018

Fig. 5Label Wiring 327413-101

208/230 3
POWER
SUPPLY
ALERT!
(NOTE #11)

BLU
BLU

L1

BLK

CONT
11 21

L3
EQUIP GND
BLK

PRM

YEL or BLU
*LPS
YEL

BLK

BRN

L1
L3 L2
CONT 24V COM

PRM
L1

L1

EQUIP
GND

BRN

11

BLK

BLU

T1

21

YEL

OF1

CAP
CONT

OF2
RVS

BLK

GRY

T3

OFM

DR

OFM

YEL or BLU

*HPS

COMP T2

CONT

YEL

*DTS

23
C

PRM
CONT 24V COM

W2
DFT

DFT

BLK

LOGIC

BLK

DR

Y Y
DR

T1

OF1

LOGIC

S PE E D
UP

YEL WHT
BLK ORN RED

ORG
ORG

DFT

C Y O W2 R
CB

BRN

OF2

T1

YEL

30

C
RVS
ORG
or
BLK

ORG
or
BLK

DFT
BLK
or
PNK

BLK
or
PNK

HK32EA001

** ASBOARD
MAY HAVE 60
MIDDLE SELECTION

CAP
*CH
COMP
CONT
CB
DFT
DR
*DTS
*HPS
*LPS
OFM
PRM
RVS

FACTORY POWER WIRING


FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT
BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT
TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CRANKCASE HEATER
COMPRESSOR
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND
CIRCUITRY
DISCHARGE TEMP. SWITCH
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
PHASE ROTATION MONITOR
REVERSING VALVE
SOLENOID

* MAY BE FACTORY OR FIELD INSTALLED.

*LPS
90
50
30

*DTS

*HPS

CONT

FIELD SELECTED TIME PERIOD


BETWEEN DEFROST CYCLES (MINUTES)

JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE

HEAT CYCLE:

90 MIN. ACCELERATED TO 21 SEC.


MIN. ACCELERATED TO 14 SEC.
** 60
50 MIN. ACCELERATED TO 12 SEC.

30 MIN. ACCELERATED TO 7 SEC.


DEFROST CYCLE: 10 MIN. ACCELERATED TO 2 SEC.

COOLING ONLY
PROCEDURE

G INDOOR THERMOSTAT (NOTE #5)

-LEGEND-

**
SPEED
UP

PNK
PNK

C Y O W2 R E L W3 G INDOOR UNIT
TERMINAL BLOCK
C Y O W2 R E L

13

*CH

O O

R R

** 50 90

L3

L2
L3

CAP

YEL
RED or BLK
*CH

RED
or
BLK

BRN

YEL

L2

T2 COMP
T3
T1

YEL

13 23

YEL

SCHEMATIC DIAGRAM (LADDER FORM)

CONNECTION DIAGRAM

L2

NOTE
PRM LED INDICATOR
OFF: NO 24VAC
ON:
OK
FLASH: PHASE PROBLEM

TABLE I - SUPERHEAT CHARGING TABLE


(SUPERHEAT F AT LOW-SIDE SERVICE PORT)

OUTDOOR

EVAPORATOR ENTERING AIR F WB.

1. Operate unit a minimum of


TEMP F 50 52 54 56 58 60 62 64 66 68 70 72 74 76
10 minutes before checking
55
9 12 14 17 20 23 26 29 32 35 37 40 42 45
NOTES:
charge.
60
7 10 12 15 18 23 23 27 30 33 35 38 40 43
1. Compressor and fan motor furnished with
2. Measure suction pressure
inherent thermal protection.
65
-6 10 13 16 19 21 24 27 30 33 36 38 41
by attaching a gage to
2. To be wired in accordance with National
suction valve service port.
70
--- 7 10 13 16 19 21 24 27 30 33 36 39
Electric Code (N.E.C.) and local codes.
3. Measure suction temperature
75
-- -- -- 6 9 12 15 18 21 24 28 31 34 37
3. N.E.C. class 2, 24V circuit, min. 40 VA required.
by attaching an accurate
4. Use copper conductors only, from disconnect
80
-- -- -- -- 5 8 12 15 18 21 25 28 31 35
thermistor type or electronic
to unit.
85
-- -- -- -- -- -- 8 11 15 19 22 26 30 33
thermometer to the suction
5. Must use thermostat and sub-base as stated
line at service valve.
90
-- -- -- -- -- -- 5 9 13 16 20 24 27 31
in pre-sale literature.
4.
Measure
outdoor
air
dry-bulb
6. If indoor section has a transformer with a
95
-- -- -- -- -- -- -- 6 10 14 18 22 25 29
temperature
with
a
grounded secondary, connect the grounded
100
-- -- -- -- -- -- -- -- 8 12 15 20 23 27
thermometer.
side to "C" on the circuit board.
5. Measure indoor air (entering
-- -- -- -- -- -- -- -- 5 9 13 17 22 26
105
7. If any of the original wire, as supplied, must
indoor coil) wet bulb
be replaced, use the same or equivalent wire.
-- -- -- -- -- -- -- -- -- 6 11 15 20 25
110
temperature
with
a
sling
8. Check all electrical connections inside control
115
-- -- -- -- -- -- -- -- -- -- 8 14 18 23
psychrometer.
box for tightness.
6. Refer to table I. Find out9. Do not attempt to operate unit until service
TABLE II - REQUIRED SUCTION TUBE TEMPERATURE F
door temperature and
valves have been opened.
(MEASURED AT LOW-SIDE SERVICE PORT)
evaporator entering air wet10. It is imperative to connect 3 field power
bulb temperature at this
SUPERHEAT SUCTION PRESSUR E AT SERVICE PORT PSIG.
to unit with correct phasing. The Phase
intersection note the superRotation Monitor will not allow the contactor
TEMP. F 61.5 64.2 67.1 70.0 73.0 76.0 79.2 82.4 85.7
heat.
to be energized if thephasing is not correct.
35 37 39 41 43 45 47 49 51
0
If phasing is reversed, simply interchange any two 7. Refer to table II. Find super37 39 41 43 45 47 49 51 53
2
of the three power connections on the field side.
heat temperature located in
39
41 43 45 47 49 51 53 55
4
11. Use conductors suitable for at least 75C (167F).
step 6 and suction pressure,
41 43 45 47 49 51 53 55 57
6
at this intersection note
43
45
47 49 51 53 55 57 59
CAUTION
8
suction line temperature.
45 47 49 51 53 55 57 59 61
10
8. If unit has a higher suction
1. Compressor damage may occur if system is over
47 49 51 53 55 57 59 61 63
12
line temperature than charted
charged.
49 51 53 55 57 59 61 63 65
14
temperature, add refrigerant
2. This unit is factory charged with R-22 in accordance
with the amount shown on the rating plate. The
until charted temperature
51 53 55 57 59 61 63 65 67
16
charge is adequate for most systems using
is reached.
53 55 57 59 61 63 65 67 69
18
matched coils and tubing not over 15 feet long.
9. If unit has a lower suction
55 57 59 61 63 65 67 69 71
20
The best performance will be achieved when the
line temperature than charted
57
59 61 63 65 67 69 71 73
22
unit operates with a suction gas superheat at the
temperature, remove and
59 61 63 65 67 69 71 73 75
24
compressor inlet of 5 F at normal rating conditions
recover refrigerant until
61 63 65 67 69 71 73 75 77
26
of the air conditioning and refrigeration, institute
charted temperature is
63 65 67 69 71 73 75 77 79
28
(ARI). This chart may be used to approximate the
reached.
65 67 69 71 73 75 77 79 81
charge if ARI rating conditions cannot be obtained. 10. If outdoor air temperature
30
ARI rating conditions are equivalent to DOE test "A"
67 69 71 73 75 77 79 81 83
32
or pressure at suction valve
conditions. See product data literature for required
69 71 73 75 77 79 81 83 85
34
changes, charge to new
indoor air flow rates and for use of line lengths over
71 73 75 77 79 81 83 85 87
suction line temperature
36
15 Ft.
indicated on chart.
73 75 77 79 81 83 85 87 89
38
3. Relieve pressure and recover all refrigerant before
11. This procedure is valid when
75 77 79 81 83 85 87 89 91
40
system repair or final unit disposal. Use all service
indoor air flow is within
ports and open all flow-control devices, including
+/- 21% of its rated cfm.
327414-101 REV. B
solenoid valves.

A05019

Fig. 6Label Wiring 327414-101

CONNECTION DIAGRAM
L2
460 3
PO WER
SUPPLY

SCHEMATIC DIAGRAM (LADDER FORM)

BLU

11 21

L3

BLK

BLK

13 23

ALERT!
(NOTE #11)

OFR

EQUIP GND

*CH
BLK
or
RED
BLK

BLK
BRN 1

BLK
or
RED

L2

L1

T2 COMP
T3
T1
CAP
YEL
YEL
BRN
OFM
YEL

CONT

L1

CONT
11

YEL

CONT

RVS

YEL or BLU

23 CH

OF1 DR

W2

BLU

R R

YEL

13

O O

*HPS

CAP

OFR

BRN

BLK

T3

OFM

EQUIP
GND

YEL

*LPS

T2
T1

21

L3

COMP

DFT

OF2 OFR
DFT
LOGIC

Y
DR
OF1

T1

30

SPE E D
UP

** 50 90

CB
YEL WHT
BLK ORN RED

ORG
or
BLK

**

PNK
PNK

DFT
BLK
or
PNK

BLK
or
PNK

INDOOR UNIT
TERMINAL BLOCK

* MAY BE FACTORY OR FIELD INSTALLED.

*DTS

*HPS

CONT

SPEED
UP

90
50 FIELD SELECTED TIME PERIOD
30 BETWEEN DEFROST CYCLES (MINUTES)
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
HEAT CYCLE:
90 MIN. ACCELERATED TO 21 SEC.
60 MIN. ACCELERATED TO 14 SEC.
50 MIN. ACCELERATED TO 12 SEC.
30 MIN. ACCELERATED TO 7 SEC.
DEFROST CYCLE: 10 MIN. ACCELERATED TO 2 SEC.

**

COOLING ONLY
PROCEDURE

G INDOOR THERMOSTAT (NOTE #5)

FACTORY POWER WIRING


FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT
BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT
TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CRANKCASE HEATER
COMPRESSOR
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND
CIRCUITRY
DISCHARGE TEMP. SWITCH
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
OUTDOOR FAN RELAY
REVERSING VALVE
SOLENOID

*LPS

RVS
ORG
or
BLK

MAY HAVE 60
** ASBOARD
MIDDLE SELECTION

-LEGEND-

*DTS
*HPS
*LPS
OFM
OFR
RVS

ORG

HK32EA001

C Y O W2 R E L W3 G
C Y O W2 R E L

ORG

DFT

C Y O W2 R

T1

BRN

OF2

CAP
*CH
COMP
CONT
CB
DFT
DR

YEL

C
LOGIC

DR

Y Y

TABLE I - SUPERHEAT CHARGING TABLE


(SUPERHEAT F AT LOW-SIDE SERVICE PORT)

OUTDOOR

EVAPORATOR ENTERING AIR F WB.

1. Operate unit a minimum of


TEMP F 50 52 54 56 58 60 62 64 66 68 70 72 74 76
10 minutes before checking
55
9 12 14 17 20 23 26 29 32 35 37 40 42 45
NOTES:
charge.
60
7 10 12 15 18 23 23 27 30 33 35 38 40 43
1. Compressor and fan motor furnished with
2. Measure suction pressure
inherent thermal protection.
65
-6 10 13 16 19 21 24 27 30 33 36 38 41
by attaching a gage to
2. To be wired in accordance with National
suction valve service port.
70
--- 7 10 13 16 19 21 24 27 30 33 36 39
Electric Code (N.E.C.) and local codes.
3. Measure suction temperature
75
-- -- -- 6 9 12 15 18 21 24 28 31 34 37
3. N.E.C. class 2, 24V circuit, min. 40 VA required.
by attaching an accurate
4. Use copper conductors only, from disconnect
80
-- -- -- -- 5 8 12 15 18 21 25 28 31 35
thermistor
type
or
electronic
to unit.
85
-- -- -- -- -- -- 8 11 15 19 22 26 30 33
thermometer to the suction
5. Must use thermostat and sub-base as stated
line at service valve.
90
-- -- -- -- -- -- 5 9 13 16 20 24 27 31
in pre-sale literature.
4. Measure outdoor air dry-bulb
6. If indoor section has a transformer with a
95
-- -- -- -- -- -- -- 6 10 14 18 22 25 29
temperature
with
a
grounded secondary, connect the grounded
100
-- -- -- -- -- -- -- -- 8 12 15 20 23 27
thermometer.
side to "C" on the circuit board.
-- -- -- -- -- -- -- -- 5 9 13 17 22 26
105
5. Measure indoor air (entering
7. If any of the original wire, as supplied, must
indoor coil) wet bulb
be replaced, use the same or equivalent wire.
-- -- -- -- -- -- -- -- -- 6 11 15 20 25
110
temperature
with
a
sling
8. Check all electrical connections inside control
115
-- -- -- -- -- -- -- -- -- -- 8 14 18 23
psychrometer.
box for tightness.
6. Refer to table I. Find out9. Do not attempt to operate unit until service
TABLE II - REQUIRED SUCTION TUBE TEMPERATURE F
door temperature and
valves have been opened.
(MEASURED AT LOW-SIDE SERVICE PORT)
evaporator entering air wet10. It is imperative to connect 3 field power
SUPERHEAT SUCTION PRESSUR E AT SERVICE PORT PSIG.
bulb temperature at this
to unit with correct phasing. The Phase
intersection note the superRotation Monitor will not allow the contactor
TEMP. F 61.5 64.2 67.1 70.0 73.0 76.0 79.2 82.4 85.7
to be energized if thephasing is not correct.
heat.
35 37 39 41 43 45 47 49 51
0
If phasing is reversed, simply interchange any two 7. Refer to table II. Find super37 39 41 43 45 47 49 51 53
2
of the three power connections on the field side.
heat temperature located in
39
41 43 45 47 49 51 53 55
4
11. Use conductors suitable for at least 75C (167F).
step 6 and suction pressure,
41 43 45 47 49 51 53 55 57
6
at this intersection note
43
45
47 49 51 53 55 57 59
CAUTION
8
suction line temperature.
45 47 49 51 53 55 57 59 61
10
8. If unit has a higher suction
1. Compressor damage may occur if system is over
47 49 51 53 55 57 59 61 63
12
charged.
line temperature than charted
49 51 53 55 57 59 61 63 65
14
2. This unit is factory charged with R-22 in accordance
temperature, add refrigerant
with the amount shown on the rating plate. The
51 53 55 57 59 61 63 65 67
until charted temperature
16
charge is adequate for most systems using
is reached.
53 55 57 59 61 63 65 67 69
18
matched coils and tubing not over 15 feet long.
9. If unit has a lower suction
55 57 59 61 63 65 67 69 71
20
The best performance will be achieved when the
line temperature than charted
57
59 61 63 65 67 69 71 73
22
unit operates with a suction gas superheat at the
temperature, remove and
59 61 63 65 67 69 71 73 75
24
compressor inlet of 5 F at normal rating conditions
recover refrigerant until
61 63 65 67 69 71 73 75 77
26
of the air conditioning and refrigeration, institute
charted temperature is
63 65 67 69 71 73 75 77 79
28
(ARI). This chart may be used to approximate the
reached.
65 67 69 71 73 75 77 79 81
charge if ARI rating conditions cannot be obtained.
30
10. If outdoor air temperature
ARI rating conditions are equivalent to DOE test "A"
67 69 71 73 75 77 79 81 83
32
or pressure at suction valve
conditions. See product data literature for required
69 71 73 75 77 79 81 83 85
34
changes, charge to new
indoor air flow rates and for use of line lengths over
71 73 75 77 79 81 83 85 87
36
suction line temperature
15 Ft.
indicated on chart.
73 75 77 79 81 83 85 87 89
38
3. Relieve pressure and recover all refrigerant before
11. This procedure is valid when
75 77 79 81 83 85 87 89 91
40
system repair or final unit disposal. Use all service
indoor air flow is within
ports and open all flow-control devices, including
+/- 21% of its rated cfm.
327415-101 REV. B
solenoid valves.

A05020

Fig. 7Label Wiring 327415-101

BLU
CONT

L1

11 21

L3

ALERT!
(NOTE #11)

BLK

BRN

COMP

EQUIP
GND

OFM

CONT

YEL

BRN

11

21

BLK

CAP
OFM

OFR
1

BLU or YEL

O O

OF1

W2

YEL

BLK

BLK

DR

R R

*HPS

*DTS

*LPS

RVS

BLK or RED

OF2
DFT

BLU

13

23
*CH

GRY

BLU/YEL

YEL

CONT

T3

YEL

*CH

BLK

T2

T1

BRN
BRN

L1

CAP

BLK

L1
L3 L2
CONT 24V COM

L2

YEL

BLK

L3

L2

PRM
L3

YEL
OFR

YEL

L1

T3

EQUIP GND
BLK or RED

COMP
T2

T1

BLK

13 23

BLU

PRM

SCHEMATIC DIAGRAM (LADDER FORM)

CONNECTION DIAGRAM

L2

460 3
POWER
SUPPLY

OFR

PRM
CONT 24V COM

DFT
LOGIC

DR

Y Y
DR

T1
Y

OF1
YEL

T1
C

BLK
OF2

ORG

LOGIC

SPEED
UP

** 50 90
30

CB

WHT
YEL
BLK
ORN
RED

DFT
PNK
R
R

HK32EA001

C Y O W2 R E L W3 G
C Y O W2 R E L

INDOOR UNIT
TERMINAL BLOCK

INDOOR THERMOSTAT
G
(NOTE #5)

-LEGENDFACTORY POWER WIRING


FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT
BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT
TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CAP
CRANKCASE HEATER
*CH
COMPRESSOR
COMP
CONTACTOR
CONT
CIRCUIT BOARD
CB
DEFROST THERMOSTAT
DFT
DEFROST RELAY AND
DR
CIRCUITRY
DISCHARGE TEMP. SWITCH
*DTS
HIGH PRESSURE SWITCH
*HPS
LOW PRESSURE SWITCH
*LPS
OUTDOOR FAN MOTOR
OFM
OUTDOOR FAN RELAY
OFR
PHASE ROTATION MONITOR
PRM
REVERSING VALVE
RVS
SOLENOID
* MAY BE FACTORY OR FIELD INSTALLED.

ORG
or
BLK

ORG
or
BLK
PNK
BLK
or
PNK

DFT

BLK
or
PNK

*DTS

*LPS

**

RVS

ORG

C Y O W2 R

BRN

90
50
30

*HPS

CONT

FIELD SELECTED TIME PERIOD


BETWEEN DEFROST CYCLES (MINUTES)

SPEED
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
UP
HEAT CYCLE:
90 MIN. ACCELERATED TO 21 SEC.
60 MIN. ACCELERATED TO 14 SEC. PRM LED INDICATOR
50 MIN. ACCELERATED TO 12 SEC. OFF: NO 24VAC
30 MIN. ACCELERATED TO 7 SEC. ON:
OK
DEFROST CYCLE: 10 MIN. ACCELERATED TO 2 SEC. FLASH: PHASE PROBLEM

NOTE

**

COOLING ONLY
**ASBOARD
MAY HAVE 60
MIDDLE SELECTION
PROCEDURE

TABLE I - SUPERHEAT CHARGING TABLE


(SUPERHEAT F AT LOW-SIDE SERVICE PORT)

OUTDOOR

EVAPORATOR ENTERING AIR F WB.

TEMP F 50 52 54 56 58 60 62 64 66 68 70 72 74 76
1. Operate unit a minimum of
10 minutes before checking
55
9 12 14 17 20 23 26 29 32 35 37 40 42 45
NOTES:
charge.
60
7 10 12 15 18 23 23 27 30 33 35 38 40 43
1. Compressor and fan motor furnished with
2. Measure suction pressure
inherent thermal protection.
65
-6 10 13 16 19 21 24 27 30 33 36 38 41
by attaching a gage to
2. To be wired in accordance with National
70
--- 7 10 13 16 19 21 24 27 30 33 36 39
suction valve service port.
Electric Code (N.E.C.) and local codes.
75
-- -- -- 6 9 12 15 18 21 24 28 31 34 37
3. N.E.C. class 2, 24V circuit, min. 40 VA required. 3. Measure suction temperature
by attaching an accurate
4. Use copper conductors only, from disconnect
80
-- -- -- -- 5 8 12 15 18 21 25 28 31 35
thermistor
type
or
electronic
to unit.
85
-- -- -- -- -- -- 8 11 15 19 22 26 30 33
thermometer to the suction
5. Must use thermostat and sub-base as stated
90
-- -- -- -- -- -- 5 9 13 16 20 24 27 31
line at service valve.
in pre-sale literature.
4. Measure outdoor air dry-bulb
6. If indoor section has a transformer with a
95
-- -- -- -- -- -- -- 6 10 14 18 22 25 29
temperature with a
grounded secondary, connect the grounded
100
-- -- -- -- -- -- -- -- 8 12 15 20 23 27
side to "C" on the circuit board.
thermometer.
-- -- -- -- -- -- -- -- 5 9 13 17 22 26
105
7. If any of the original wire, as supplied, must
5. Measure indoor air (entering
be replaced, use the same or equivalent wire.
-- -- -- -- -- -- -- -- -- 6 11 15 20 25
110
indoor coil) wet bulb
8. Check all electrical connections inside control
temperature with a sling
115
-- -- -- -- -- -- -- -- -- -- 8 14 18 23
box for tightness.
psychrometer.
9. Do not attempt to operate unit until service
TABLE II - REQUIRED SUCTION TUBE TEMPERATURE F
6. Refer to table I. Find outvalves have been opened.
(MEASURED AT LOW-SIDE SERVICE PORT)
door temperature and
10. It is imperative to connect 3 field power
evaporator entering air wetSU
PERHEAT
SUCTION PRESSUR E AT SERVICE PORT PSIG.
to unit with correct phasing. The Phase
bulb temperature at this
Rotation Monitor will not allow the contactor
TEMP. F 61.5 64.2 67.1 70.0 73.0 76.0 79.2 82.4 85.7
intersection note the superto be energized if thephasing is not correct.
35 37 39 41 43 45 47 49 51
0
heat.
If phasing is reversed, simply interchange any two 7. Refer to table II. Find super37 39 41 43 45 47 49 51 53
2
of the three power connections on the field side.
heat temperature located in
39
41 43 45 47 49 51 53 55
4
11. Use conductors suitable for at least 75C (167F).
step 6 and suction pressure,
41 43 45 47 49 51 53 55 57
6
at this intersection note
43 45 47 49 51 53 55 57 59
CAUTION
8
suction line temperature.
45 47 49 51 53 55 57 59 61
10
1. Compressor damage may occur if system is over
8. If unit has a higher suction
47 49 51 53 55 57 59 61 63
12
charged.
line temperature than charted
49
51 53 55 57 59 61 63 65
14
2. This unit is factory charged with R-22 in accordance
temperature, add refrigerant
with the amount shown on the rating plate. The
51 53 55 57 59 61 63 65 67
16
until charted temperature
charge is adequate for most systems using
53 55 57 59 61 63 65 67 69
18
is reached.
matched coils and tubing not over 15 feet long.
55 57 59 61 63 65 67 69 71
20
9. If unit has a lower suction
The best performance will be achieved when the
57
59 61 63 65 67 69 71 73
22
line
temperature
than
charted
unit operates with a suction gas superheat at the
temperature, remove and
59 61 63 65 67 69 71 73 75
24
compressor inlet of 5 F at normal rating conditions
recover
refrigerant
until
61 63 65 67 69 71 73 75 77
26
of the air conditioning and refrigeration, institute
charted temperature is
63 65 67 69 71 73 75 77 79
28
(ARI). This chart may be used to approximate the
reached.
65 67 69 71 73 75 77 79 81
charge if ARI rating conditions cannot be obtained.
30
ARI rating conditions are equivalent to DOE test "A" 10. If outdoor air temperature
67 69 71 73 75 77 79 81 83
32
or pressure at suction valve
conditions. See product data literature for required
69 71 73 75 77 79 81 83 85
34
changes, charge to new
indoor air flow rates and for use of line lengths over
71
73 75 77 79 81 83 85 87
36
suction line temperature
15 Ft.
73 75 77 79 81 83 85 87 89
38
indicated on chart.
3. Relieve pressure and recover all refrigerant before
75
77
79 81 83 85 87 89 91
40
11. This procedure is valid when
system repair or final unit disposal. Use all service
indoor air flow is within
ports and open all flow-control devices, including
327416-101 REV. B
+/- 21% of its rated cfm.
solenoid valves.

A05021

Fig. 8Label Wiring 327416-101

SCHEMATIC DIAGRAM (LADDER FORM)

CONNECTION DIAGRAM
*CHS

*CH

BLK
or
RED

BLK

BLK
BLK
CONT

RED or BLK
L1
208/230 1
POWER
SUPPLY

COMP BLU
S
C
H
BLK

11 21

L2

YEL

YEL

13 23

BLU

*CHS

11 21

*ST

EQUIP
GND

*ST
+t

CONT

OFM

DR

YEL

23 13

OF2

OF1

BRN

L2

+t

YEL

OFM

BLK

COMP
R

CONT

BRN

EQUIP GND

BLK

*CH

L1

CAP

CAP

YEL

*HPS

*LPS
YEL

YEL or BLU

BLU

RVS

YEL
O O

DR

W2
DR
OF1

T1
C
LOGIC
SPE E D
UP

30

CB
YEL WHT
BLK ORN RED

C Y O W2 R E L

ORG

T1

RVS
Y Y

ORG
or
BLK

ORG
or
BLK
PNK
BLK
or
PNK

C
BLK
or
PNK
DFT

**

MAY HAVE 60
**ASBOARD
MIDDLE SELECTION

INDOOR UNIT
TERMINAL BLOCK

SPEED
UP

C
*LPS

*HPS

*DTS

CONT

90
50 FIELD SELECTED TIME PERIOD
30 BETWEEN DEFROST CYCLES (MINUTES)
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
HEAT CYCLE:
90 MIN. ACCELERATED TO 21 SEC.
60 MIN. ACCELERATED TO 14 SEC.
50 MIN. ACCELERATED TO 12 SEC.
30 MIN. ACCELERATED TO 7 SEC.
DEFROST CYCLE: 10 MIN. ACCELERATED TO 2 SEC.

**

G INDOOR THERMOSTAT (NOTE #5)

-LEGEND-

CAP
*CH
*CHS
COMP
CONT
CB
DFT
DR
*DTS
*HPS
*LPS
OFM
RVS
*SC
*SR
*ST

LOGIC

PNK

HK32EA001

C Y O W2 R E L W3 G

DFT

DR

ORG

DFT

C Y O W2 R

DFT

R R

BRN

OF2

** 50 90

YEL

NOTES:
FACTORY POWER WIRING
FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CRANKCASE HEATER
CRANKCASE HEATER SWITCH
COMPRESSOR
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND CIRCUITRY
DISCHARGE TEMP. SWITCH
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
REVERSING VALVE SOLENOID
START CAPACITOR
START RELAY
START THERMISTOR

1. COMPRESSOR AND FAN MOTOR FURNISHED WITH INHERENT


THERMAL PROTECTION.
2. TO BE WIRED IN ACCORDANCE WITH NATIONAL ELECTRIC CODE
(N.E.C.) AND LOCAL CODES.
3. N.E.C. CLASS 2, 24 V CIRCUIT, MIN. 40 VA REQUIRED.
4. USE COPPER CONDUCTORS ONLY FROM DISCONNECT TO UNIT.
5. MUST USE THERMOSTAT AND SUB-BASE AS STATED IN PRE-SALE
LITERATURE.
6. IF INDOOR SECTION HAS A TRANSFORMER WITH A GROUNDED
SECONDARY, CONNECT THE GROUNDED SIDE TO "C" ON THE
CIRCUIT BOARD.
7. IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED, MUST BE REPLACED,
USE THE SAME OR EQUIVALENT WIRE.
8. CHECK ALL ELECTRICAL CONNECTIONS INSIDE CONTROL BOX
FOR TIGHTNESS.
9. DO NOT ATTEMPT TO OPERATE UNIT UNTIL SERVICE VALVES
HAVE BEEN OPENED.
10. USE CONDUCTORS SUITABLE FOR AT LEAST 75C (167F).

327417-101 REV. B

* MAY BE FACTORY OR FIELD INSTALLED.

A05022

Fig. 9Label Wiring 327417-101

10

SCHEMATIC DIAGRAM (LADDER FORM)

CONNECTION DIAGRAM
*CHS
*CH

BLK
or
RED

BLK

*CH

BLK
BLK
CONT

RED or BLK
L1
230 1
L2
POWER
SUPPLY
EQUIP GND
BLK

COMP BLU
S
C
H
BLK

11 21

YEL

23 23

YEL

CAP

*CHS

L1
BLU
YEL

COMP

CONT

+t
*ST

11 21

EQUIP
GND

YEL

BLU

YEL

OF1

90
30

CY

YEL WHT
BLK ORN RED

C Y O W2 R E L

T1
Y Y

RVS
ORG
or
BLK

ORG
or
BLK

C
*LPS

*HPS

*DTS

CONT

PNK
PNK
BLK
or
PNK

HK32EA001

C Y O W2 R E L W3 G

DR

ORG
ORG

DFT

O W2 R

CB

LOGIC

BRN

SPEED
UP

**

DFT

YEL

BLK
or
PNK
DFT

**
SPEED
UP

**ASBOARD
MAY HAVE 60
MIDDLE SELECTION

INDOOR UNIT
TERMINAL BLOCK

G INDOOR THERMOSTAT (NOTE #5)

-LEGEND-

CAP
*CH
*CHS
COMP
CONT
CB
DFT
DR
*DTS
*HPS
*LPS
OFM
RVS
*SC
*SR
*ST

DFT

R R

LOGIC

DR

W2

T1

OF2

CAP

RVS
O O

DR
OF1

23 23

OF2

*HPS

YEL

50

CONT
C

DR

BRN
YEL orBLU
*LPS

L2
*ST
+t

H
OFM

YEL
OFM

R
S

BRN

BLK

90
50 FIELD SELECTED TIME PERIOD
30 BETWEEN DEFROST CYCLES (MINUTES)
JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE
HEAT CYCLE:
90 MIN. ACCELERATED TO 21 SEC.
.
60 MIN. ACCELERATED
TO 14 SEC.
.
50 MIN. ACCELERATED
TO 12 SEC.
30 MIN. ACCELERATED TO 7 SEC.
DEFROST CYCLE: 10 MIN. ACCELERATED TO 2 SEC.

**

NOTES:
FACTORY POWER WIRING
FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CRANKCASE HEATER
CRANKCASE HEATER SWITCH
COMPRESSOR
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND CIRCUITRY
DISCHARGE TEMP. SWITCH
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
REVERSING VALVE SOLENOID
START CAPACITOR
START RELAY
START THERMISTOR

1. COMPRESSOR AND FAN MOTOR FURNISHED WITH INHERENT


THERMAL PROTECTION.
2. TO BE WIRED IN ACCORDANCE WITH NATIONAL ELECTRIC CODE
(N.E.C.) AND LOCAL CODES.
3. N.E.C. CLASS 2, 24 V CIRCUIT, MIN. 40 VA REQUIRED.
4. USE COPPER CONDUCTORS ONLY FROM DISCONNECT TO UNIT.
5. MUST USE THERMOSTAT AND SUB-BASE AS STATED IN PRE-SALE
LITERATURE.
6. IF INDOOR SECTION HAS A TRANSFORMER WITH A GROUNDED
SECONDARY, CONNECT THE GROUNDED SIDE TO "C" ON THE
CIRCUIT BOARD.
7. IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED, MUST BE REPLACED,
USE THE SAME OR EQUIVALENT WIRE.
8. CHECK ALL ELECTRICAL CONNECTIONS INSIDE CONTROL BOX
FOR TIGHTNESS.
9. DO NOT ATTEMPT TO OPERATE UNIT UNTIL SERVICE VALVES
HAVE BEEN OPENED.
10. USE CONDUCTORS SUITABLE FOR AT LEAST 75C (167F).

327418-101 REV. B

* MAY BE FACTORY OR FIELD INSTALLED.

A05023

Fig. 10Label Wiring 327418-101

11

Copyright 2005 CARRIER Corp. 7310 W. Morris St. Indianapolis, IN 46231

38a1w

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 38A-1W
Printed in U.S.A.
Form 38A-1W
Pg 12
4-05
Replaces: New
Tab 3d 2e

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