1 - The SIMATIC S7 System Family

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The SIMATIC S7 System Family
SIMATIC
PCS 7
SIMATIC
NET
SIMATIC
Software
SIMATIC
PC
SIMATIC
HMI
SIMATIC
SIMATIC
WinCC
SIMATIC
DP
SIMATIC
Controller
SIMATIC S7
Siemens AG 2006. All rights reserved.
Date:
File:
1/16/2012
PRO1_01E.1
SITRAIN Training for

Automation and Industrial Solutions
www.infoPLC.net
The SIMATIC S7 System Family
SIMATIC
PCS 7
SIMATIC
NET
SIMATIC
Software
SIMATIC
PC
SIMATIC
HMI
SIMATIC
SIMATIC
WinCC
SIMATIC
DP
SIMATIC
Controller
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.2

www.infoPLC.net
Objectives
Upon completion of the chapter the participant will ...
SIMATIC S7
...
have an overview of the SIMATIC S7 system family
...
be familiar with the S7-300 and S7-400 automation systems
...
have an overview of the modules available for these automation

systems
...
understand the concept of "Totally Integrated Automation" (T.I.A.)
...
be familiar with the programming devices
...
be familiar with the PC requirements for working with STEP7
...
be familiar with the tools of the STEP7 basic programming package
have an overview of the most important tools used in the T.I.A.

concept
Date:
File:
1/16/2012
PRO1_01E.3

www.infoPLC.net
SIMATIC S7 Overview
SIMATIC PG
SIMATIC PC
SIMATIC HMI
SIMATIC Software
MPI Network
Industrial Ethernet
PROFIBUS
PROFINET
SIMATIC NET
PC-based
SIMATIC
Controller
SIEMENS
SF
RUN
STOP
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
CPU 212
Q0.5
I0.6
I0.7
SIMAT IC
S7-200
PROFIBUS DP
AS-Interface
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.4

www.infoPLC.net
What does Totally Integrated Automation Mean
PCS 7
WinCC
Engineering
NET
SIMATIC S7
NET
Instrum.
Drives
M
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.5

www.infoPLC.net
The SIMATIC S7/C7 and WinAC Controllers

modular
Upper and
middle
performance
range
SIMATIC WinAC Slot

SIMATIC S7 - 400
Lower and
middle
performance
range
complete
modular
SIMATIC C7 6xx
SIMATIC S7 - 300
Micro PLC
compact
SIMATIC S7 - 200
SIMATIC S7
SIMATIC WinAC Basis
Logo
Date:
File:
1/16/2012
PRO1_01E.6

www.infoPLC.net
S7-200 Micro Controller
Status Indicators
for Integrated DO
Status Indicators
- Potentiometer
- Memory Card
- Mode Selector
PPI Connection
Status Indicators
for Integrated DI
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.7

www.infoPLC.net
S7-200: Modules / Expansion Modules (EM)
I / O Modules
SIMATIC S7
Function Modules (FM)
Date:
File:
1/16/2012
PRO1_01E.8
Communications
Processors (CP)

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S7 - 300 Automation System
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.9

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S7-300: Modules
PS
(optional)
CPU
SIMATIC S7
IM
(optional)
SM:
DI
SM:
DO
SM:
AI
Date:
File:
1/16/2012
PRO1_01E.10
SM:
AO
FM:
- Counting
- Positioning
- Closed-loop
control
CP:
- Point-to Point
- PROFIBUS
- Industrial Ethernet

www.infoPLC.net
S7-300: CPU Design

CPU 314 after Oct. 2002
CPU 314 until Oct. 2002
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.11

www.infoPLC.net
CPU Memory Areas
System Memory
Load Memory
User Program
Hardware Configuration
Work Memory
Address Areas
Inputs (I)
Accumulators
Outputs (Q)
Address Registers
Bit Memories
Executing Program
Registers
Status Word
(M)
MCR Stack
Timers (T)
Nesting Stack
Counters (C)
Temporary Local Data
(L)
System Messages
Data Block (DB) (DI)
Diagnostic Buffer
Peripheral Inputs
Interrupt Stack
(PI)
Peripheral Outputs
(PQ)
Block Stack
Communication Buffer
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.12

www.infoPLC.net
Addressing
Byte 0
Byte 1
Byte 2
Byte 3
LSB
MSB
I1.4
Bit
Q3.3
MOVE
MD
IW
IB 242
QD 12
12
QW
QB
6
Byte
Word
Double Word
Control Statement
A
Operational Part
3.4
Address Part
3.4
Address
Identifier
SIMATIC S7
Parameter
3.4
Parameter = Byte Address and Bit Address
Date:
File:
1/16/2012
PRO1_01E.13

www.infoPLC.net
S7-400 Automation System
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.14

www.infoPLC.net
S7-400: Modules
PS
SIMATIC S7
CPU
SM:
DI
SM:
DO
SM:
AI
Date:
File:
SM:
AO
1/16/2012
PRO1_01E.15
CP
SM
FM
IM

www.infoPLC.net
S7-400: CPU Design
Error LEDs
Slot for Memory
Card
Mode Selector
MPI/DP
Interface
DP Interface
External
Battery Supply
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.16

www.infoPLC.net
PG/PC Requirements for Installing STEP 7

Operating Systems:
Microsoft Windows 2000 Professional

Microsoft Windows XP Professional
Memory on the
Hard Drive:
Depending on the installation, between 400
MB and 800 MB
Mouse:
Yes
Interfaces:
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.17
Interface (NIC)
for Memory Card
CP5611 (PCI) or
CP5512 (PCMCIA) or
PC adapter (USB)
Industrial Ethernet
Programming interface
(optional)

www.infoPLC.net
Installing the STEP 7 Basic Package

Double-click on icon
Activate
through
Start menu
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.18

www.infoPLC.net
STEP 7 Tools
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.19

www.infoPLC.net
STEP 7 Software Packages (Examples)

Which PLC?
SIMATIC S7-200
SIMATIC S7-300
SIMATIC S7-300
Necessary
STEP 7
Micro/WIN
STEP 7 Lite
Tele Service
S7- PLCSIM
STEP 7
S7- SCL
CFC
S7- GRAPH
S7- HiGraph
Fuzzy Control
Standard PID
Control
Modular PID
Control
DOCPRO
TeleService
S7- PDIAG
S7- PLCSIM
PRODAVE
MPI
S7- SCL
S7- PLCSIM
S7- GRAPH
SIMATIC S7-400
STEP 7 Professional
SIMATIC S7
Options
STEP 7
Date:
File:
1/16/2012
PRO1_01E.20

www.infoPLC.net
If You Want to Know More about the Topic TIA
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.21

www.infoPLC.net
More Information
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.22

www.infoPLC.net
Programming Sequence Control Systems with S7- GRAPH
S7-GRAPH: The tool for

programming sequence cascades
Compatible with DIN EN 6.1131-3

Designed for the requirements of
production engineering
Graphic division of the process
into steps and transitions
Steps contain actions
Transitions check the conditions
for switching to the next step
S1
T1
S2
The following phases of

automation can be
optimized with S7-GRAPH:
S5
T2
S6
T5
S4
Planning, Configuring
Programming
Debugging
Commissioning
Maintenance, Diagnostics
SIMATIC S7
T4
T3
Date:
File:
1/16/2012
PRO1_01E.23

www.infoPLC.net
The State Diagram Method S7- HiGraph
Position
Cam-operated Index out
switch
Turn left
1 2 4
piece
S7-HiGraph: The tool for

programming using
State Diagrams
Division of the machine into
functional units
Creating state diagrams
for every function unit
States contain actions
State diagrams communicate
using messages
Turn right
Motor
Index
Counterbearing
lock/release
Motor
The following phases of

automation can be
optimized with S7-HiGraph:
Index in
Counterbearing
Coordinator
Planning, Configuring
Programming and Debugging
Commissioning
Maintenance, Diagnostics
Supports reusability
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.24

www.infoPLC.net
Programming in the High Level Language S7- SCL
S7-SCL: High level language for

creating PLC programs
Compatible with DIN EN 6.1131-3

(ST=Structured Text))
Certified according to PLC open
Base Level
Contains all the typical elements of
a high level language, such as
operands, terms, control statements
PLC specifics are integrated,
such as I/O access, timers,
counters...)
Advantages:
Well structured, easy to understand

program
For those knowlegeable in high level
langugages
For complex algorithms
SIMATIC S7
Date:
File:
FUNCTION_BLOCK Integrator
VAR_INPUT
Init
: BOOL; // Reset output value
x
: REAL;
// Input value
Ta
: TIME;
// Sampling interval in ms
Ti
: TIME;
// Integration time in ms
olim
: REAL;
// Output value upper limit
ulim
: REAL;
// Output value lower limit
END_VAR
VAR_OUTPUT
y : REAL:= 0.0;
END_VAR
// Initialize output value with 0
BEGIN
IF TIME_TO_DINT(Ti) = 0 THEN
// Division by ?
OK := FALSE;
y := 0.0;
RETURN;
END_IF;
IF Init THEN
y:= 0.0;
ELSE
y := y+TIME_TO_DINT(Ta)*x/TIME_TO_DINT(Ti);
IF y > olim THEN y := olim; END_IF;
IF y < ulim THEN y := ulim; END_IF;
END_IF;
END_FUNCTION_BLOCK
1/16/2012
PRO1_01E.25

www.infoPLC.net
CFC - Tool for Graphic Interconnection of S7 Blocks
CFC (Continuous Function Chart):

Tool for graphic creation
of PLC programs
Blocks are placed on

function charts
and interconnected
Interconnection is
possible:
- between I/O fields
- also to blocks in
other charts
Sources and destinations
are managed in the
margins
Advantages
Program creation for

technologists
quick creation, testing
and commissioning times
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.26

www.infoPLC.net
Process Diagnosis with S7- PDIAG
Process diagnosis: Detection of

faults occurring outside the PLC
S7- PDIAG: Tool for configuring

the fault definition in STL, LAD, FBD
Sensor/actuator defective, movement faulty,

...
Integrated in the development environment

Simple formulation of fault monitoring and
message texts (during and after the
program session)
Fault detection and criteria analysis are
conducted automatically
Comprehensive information for the operator
on:
type of fault
location of fault
cause of fault
Message
I 1.0
I 1.1
Q1.0
Reduction of down-time
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.27

www.infoPLC.net
Testing User Programs with S7- PLCSIM
S7-PLCSIM: Simulation software

for offline testing of PLC programs
Functional program test

on a simulated CPU
with display/modify I/O
Testing of user blocks in
LAD, FBD, STL, S7-SCL,
S7-GRAPH, S7-HiGraph, CFC
S7-PDIAG, WinCC
Advantages
Faults can be detected early and eliminated

Many tests are already possible in the office
without the final hardware
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.28

www.infoPLC.net
Overview
Configuration
tool
Runtime Software for Closed-loop Control Engineering Tasks
Basic SW
or
option
package
PID Controller
No
Basic SW
Basic SW PID Control
Yes
Basic SW
Standard PID Control
Yes
Option
Modular PID Control
Yes
Option
Fuzzy Control
Yes
Option
Neuro Systems
Yes
Option
Closed-loop control m.
Yes
S7-200
SIMATIC S7
Date:
File:
S7-300
1/16/2012
PRO1_01E.29
S7-400
C7

www.infoPLC.net
Communicating with SIMATIC NET
Pr ocess
Saf et y
Real - Ti me
Communi cat i on
SafNetzwerk
et y
Motr al
i on
Dezent
e
a
S
f
et
y
Di st r i but ed
IT
t
S
andar
ds
ITManagement
- St andar
dsPROFINET Feldgerte
PROFINET
Codevi
nt rcesol
Fi el d
& Secur i t y
Dezentrale
e
V
r
t
ei
l
te
R
P
F
O
INE
T
ITInstallation
-Netzwerk
SNet
t andar
ds
Feldgerte
e
V
r
t
ei
l
te
Mot
i ion
zw
er k-dszwer
Intkel
genz
IT- St Net
andar
Motli on
wor kNet
Int
loli genz
Coel
nt rrol
CoVerteilte
nt
Inst
at
Net
zw
er
kInst
alalMotion
ll Inst
ati on
iVeDion
rEchtzeitt ei
lLeitebene
ted
e
st r ilbut
al
at
i
on
Automation
Control
lli igence
IntIntelelal
Inst
lgenz
at i on
Kommunikation
Industrial Ethernet
Zellebene
PROFIBUS
Field level
Actuatorsensor
Interface
SIMATIC S7
Actuatorsensor
level
Date:
File:
1/16/2012
PRO1_01E.30

www.infoPLC.net
Operator Control and Process Monitoring with SIMATIC HMI

Process visualization
system
SIMATIC WinCC
system
SIMATIC WinCC flexible
SIMATIC PG, PC
SIMATIC Panels, PGs, PCs
WinCC flexible 2005
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.31

www.infoPLC.net
Process Visualization and Operator Control with WinCC
anzahl ()
float zae
begin
if wert > 0
begom
zae = zae + 1
end
end
Motor
on
Valve closed
Flap
up
Programming
Interfaces
Alarm Logging
(Message System)
Standard
Interfaces
Tag Logging
(Archiving)
Protokolle
Report Designer
(Report System)
SIMATIC S7
Date:
File:
PLC
Communication
1/16/2012
PRO1_01E.32

www.infoPLC.net
Process Automation with SIMATIC PCS 7
Engineering System
Process terminal 1
Process terminal 2
Process terminal 3
Terminal bus
WinCC OS
WinCC OS-Server
System bus
S7-400 as
central unit
FM
SV
ET 200M
DP
FM
SV
DP
Field devices
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.33

www.infoPLC.net
DRIVES Technology
Consistent drives spectrum for all applications

From standard drives with 100 W
up to large drives with 50 MW
Motion and vector control
Technology-specific closed-loop
controllers
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.34

www.infoPLC.net
SINUMERIK and SINAMICS Drives
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.35

www.infoPLC.net
SIMATIC S7
Date:
File:
1/16/2012
PRO1_01E.36


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1 - The SIMATIC S7 System Family

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The SIMATIC S7 System Family

SITRAIN Training for

The SIMATIC S7 System Family

SITRAIN Training for

have an overview of the SIMATIC S7 system family

be familiar with the S7-300 and S7-400 automation systems

have an overview of the modules available for these automation

understand the concept of "Totally Integrated Automation" (T.I.A.)

be familiar with the programming devices

be familiar with the PC requirements for working with STEP7

be familiar with the tools of the STEP7 basic programming package

have an overview of the most important tools used in the T.I.A.

SITRAIN Training for

SITRAIN Training for

What does Totally Integrated Automation Mean

SITRAIN Training for

The SIMATIC S7/C7 and WinAC Controllers

SIMATIC WinAC Slot

SIMATIC WinAC Basis

SITRAIN Training for

S7-200 Micro Controller

SITRAIN Training for

S7-200: Modules / Expansion Modules (EM)

Function Modules (FM)

SITRAIN Training for

S7 - 300 Automation System

SITRAIN Training for

SITRAIN Training for

S7-300: CPU Design

CPU 314 until Oct. 2002

SITRAIN Training for

CPU Memory Areas

Temporary Local Data

Data Block (DB) (DI)

SITRAIN Training for

Parameter = Byte Address and Bit Address

SITRAIN Training for

S7-400 Automation System

SITRAIN Training for

SITRAIN Training for

S7-400: CPU Design

SITRAIN Training for

PG/PC Requirements for Installing STEP 7

Microsoft Windows 2000 Professional

for Memory Card

SITRAIN Training for

Installing the STEP 7 Basic Package

SITRAIN Training for

SITRAIN Training for

STEP 7 Software Packages (Examples)

SITRAIN Training for

If You Want to Know More about the Topic TIA

SITRAIN Training for

SITRAIN Training for

Programming Sequence Control Systems with S7- GRAPH

S7-GRAPH: The tool for

Compatible with DIN EN 6.1131-3

The following phases of

Siemens AG 2006. All rights reserved.

SITRAIN Training for

The State Diagram Method S7- HiGraph

S7-HiGraph: The tool for

The following phases of