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How many digits in store code and how to allot codes. The code
should be as per technical specification of items. RTDs of different
specifications would have different codes.
Equipment Module
1. Track equipment, associated costs, histories and failures of serialized
equipment.
2. Use asset modeling to determine relationships between a piece of
equipment, its physical location & the systems with which it may be
associated.
3. Create hierarchies identifying operating locations as part of multiple
systems.
4. Build an equipment history to roll up maintenance costs.
5. Build failure code hierarchies to record equipment problems for
analysis.
6. Set measurement points, perform trending and defect analysis
through condition monitoring.
7. Assign stores, repair shops, and vendors as location records to
facilitate continual tracking of equipment as it is moved.
8. Analyze the potential for failure based on a piece of equipment's
location and the possible effects on systems with which it is
associated.
Purchasing Module
10.
Associate and track permits.
11.
Inspections
12.
Define Inspection plans and schedules for inspection.
13.
Record Inspection information thereby enabling auditability of
statutory requirements.
14.
Analyze Inspection data to support Predictive Maintenance.
Labor Module
Integration Features
Applications
Work order
tracking
Quick
reporting
Labour
reporting
work
requests
2 Preventive Maintenance
Preventive
Maintenance
3 Inventory
Inventory
Item master
Storeroom
Issue and
transfer
4 Equipment
Equipment
Location
Failure code
condition
monitoring
5 Purchase
Requsition
Request for
quotation
Purchase
order
Receiving
Invoices
desktop
requisition
6 Plans
Job plan
Route
safety plans
safety hazard
safety
precaution
lock out/tag
out
7 Resources
Companies
Tools
service
contracts
Labour
Craft
Labour
groups
CODE
UNIT#1- 01
UNIT#2- 02
COMMON- 03
Codification
DCRTPP
01
UNIT 1
01
UNIT 2
02
COMMON
00
COMMON
CHP
Switchyard
Raw water pump house
Miscellaneous pump house
DM plant
ETP
Compressor house
Chemical dosing
AHP
CPU
Fire protection system
CMIMS
HFO/LDO unloading /transfer pump house
HFO/LDO pump house
CCTV System
UNIT 1
Boiler Area
Turbine Area
UNIT 2
Boiler Area
Turbine Area
Boiler Area
Fans
ID Fan
FD Fan
PA Fan
Seal air Fan
Scanner air Fan
Oil gun System
Milling System
SADC
APH
Burner tilt
Turbine Area
Pumps
CEP
BFP
Vaccum pump
AOP
JOP
Seal oil pump
Vessels
Hot well
LP heaters
HP heaters
Dearator
Seal oil system
Gas system
Stator water system
Condenser on line tube cleaning system
Turbine
Generator
Location codification
Asset codification
Equipment codification
Preparation of job plans, safety plans, work plans
Fault types, failure class
How to make various storerooms
1)
2)
Work order tracking Application
3)
4) Location
codification is to be done.
5) Equipment
codification is to be done.
6) Reported by
Is it user ID ?
7) Loc/Eq priority
How to assign ?
8) WO priority
How to assign ?
9) Work type
How to define ?
10)
Failure class
How to define ? E.g. Pumps
11)Problem code
How to define ? E.g. Stopped
12)
Failure reporting
13)
record causes of failure & remedies of
equipment.
14)
15)
Work order can be charged to a location, a piece of equipment
or a
16)
GL account.
17)
18)
How to make a job plan, work plan, safety plans various labor
groups have to be made as per their skills
19)
Work order:
MAXIMO uses values between 0 and 999 to indicate priority
for work orders, equipment, and locations. MAXIMO can use these different
priority values to generate a calculated priority to help schedulers
determine the overall priority of a work order among competing work
orders for similar equipment or locations.
Search Catalogs:
Displays a menu, which lets you search for items in vendors
online catalogs. Your system administrator must configure MAXIMO for ecommerce before you can search online catalogs.
Companies Application:
The Companies application maintains detailed information on
vendors, manufactures, and other companies. You also can enter your own
companys storeroom locations here so that these locations become
vendors for internal purchase orders (that is, transfer from one storeroom
location to another).
Recording Measurements:
Measurement data can be entered directly into MAXIMO or
imported from an outside system.
Your system administrator sets the signature security authorizations
that let users change a PO type.
Requisitioning spare parts:
If you have purchased the illustrated parts catalog(IPC), you
can navigate a list of parts that make up the equipment, or use interactive
exploded diagrams of the equipment to select parts.
Creating a PO from a PR:
Your system administrator can configure MAXIMO to
automatically close a PR once all its lines have been copied to a PO.
Using the invoices application:
MAXIMO allows you to create three types of invoices:
1. Invoice (the default)
2. Credit
3. Debit
You also can enter invoices for bills, such as rent or phone bills, which do
not require purchase orders or receipts.