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Table of Contents
SPECIFICATIONS AND COMMENTARY
32.1 GENERAL .....................................................................................................................................32-1
32.2 WORKING DRAWINGS .............................................................................................................32-1
32.3 MATERIALS.................................................................................................................................32-2
32.3.1 Steel ..................................................................................................................................32-2
32.3.2 Internal Fluid...................................................................................................................32-3
32.3.3 Packaging, Handling, and Storage.................................................................................32-3
32.3.4 Manufacture/Fabrication ...............................................................................................32-3
32.3.4.1 GENERAL............................................................................................................32-3
32.3.4.2 CONNECTING HARDWARE ............................................................................32-4
32.3.4.3 CONNECTION TOLERANCES..........................................................................32-4
32.4 TESTING AND ACCEPTANCE .................................................................................................32-4
32.4.1 Prequaliflcations Tests ....................................................................................................32-4
32.4.2 Prototype Tests ................................................................................................................32-4
32.4.2.1 GENERAL............................................................................................................32-4
32.4.2.2 HYDROSTATIC PRESSURE TEST ...................................................................32-5
32.4.2.3 SLOW MOVEMENT TEST (THERMAL)..........................................................32-5
32.4.2.4 FAST MOVEMENT TEST ..................................................................................32-5
32.4.2.5 SIMULATED DYNAMIC TEST.........................................................................32-5
32.4.2.6 OVERLOAD TEST..............................................................................................32-6
32.4.2.7 FATIGUE LOAD TEST.......................................................................................32-6
32.4.3 Proof Testing (Quality Control) .....................................................................................32-6
32.4.3.1 GENERAL............................................................................................................32-6
32.4.3.2 HYDROSTATIC PRESSURE TEST ...................................................................32-7
32.4.3.3 SLOW MOVEMENT TEST (THERMAL)..........................................................32-7
32.4.3.4 FAST MOVEMENT TEST ..................................................................................32-7
32.5 MANUALS.....................................................................................................................................32-7
32.5.1 Installation Manuals .......................................................................................................32-7
32.5.2 Maintenance and Inspection Manual ............................................................................32-8
32.6 MEASUREMENT AND PAYMENT...........................................................................................32-9
32-iii
INTERIM
2002
SPECIFICATIONS
COMMENTARY
C32.1
A Shock Transmission Unit (STU) is a fabricated component that is designed to be connected between bridge
members which moves freely when loads are slowly applied
such as would be caused by temperature changes, but acts as
a rigid link capable of transmitting a force under rapidly
applied loads caused by vehicle braking or impact and
earthquakes.
The total number of ST(Js required, grouped according to rated capacity and rated travel limits.
32-1
INTERIM
2002
32.3
SPECIFICATIONS
The type of materials to be used for all STUs and attachment hardware.
Installation schemes.
The place of manufacture of the STUs and the fabricator of the hardware.
The Manufacturers name and the name of the representative who will be responsible for coordinating
production, inspection, sampling, and testing.
COMMENTARY
32.3 MATERIALS
32.3.1 Steel
C32.3.1
Unless noted otherwise in the contract documents, attachment hardware shall meet the requirements of AASHTO
M 270M (ASTM A 709M), Grade 345 steel. All other metal
components of the STU, except for the piston rod, shall meet
the requirements of AISI 1026, or equivalent.
The piston rod shall meet the requirements of ASTM A
240M, Type 304L, stainless steel, or equivalent.
Bolts shall meet the requirements of AASHTO M 164M
(ASTM A 325M), Type 1, unless noted otherwise in the
contract documents.
INTERIM
2002
32-2
Materials
SPECIFICATIONS
COMMENTARY
Industrial
Pigeon nests
32-3
INTERIM
2002
32.4
SPECIFICATIONS
COMMENTARY
C32.4
C32.4.1
These prequalification tests usually are not project specific. They are conducted to establish the properties of the
unit when a new STU is being developed or a substantially
different version of an existing unit is being evaluated.
32.4.2.1 GENERAL
The objectives of these tests are to evaluate the performance of STUs for two design conditions consisting of slow
movements that will not lock-up the device, and fast movements that will lock-up the device within temperature and
loading conditions at least equal to those at the project site.
INTERIM
2002
32-4
32.4
SPECIFICATIONS
COMMENTARY
approved in writing by the Engineer. These tests can be conducted at ambient temperature.
The prototype tests identified herein shall be performed
on at least one STU of each type.
32.4.2.2 HYDROSTATIC PRESSURE TEST
The STU shall be tested for at least 3 minutes at 150 percent of the maximum computed internal pressure to verify
the structural integrity of the high pressure boundary. The
STU shall be pressurized and sealed for the duration of the
test. Initial and final pressure readings shall be recorded.
ACCEPTANCE: No signs of leakage under pressure.
Hydrostatic pressure shall not drop more than 5 percent during the test.
C32.4.2.3
The STU shall be cycled for three complete and continuous cycles at a low velocity and a maximum stroke specified
by the Engineer to verify the operation and travel of the unit.
A continuous plot of the load and deflection shall be recorded.
ACCEPTANCE: No sign of leakage under operation.
No sign of structural binding under operation. The force
required to cycle the unit shall not exceed 10 percent of the
nominal rated force or as specified by the Engineer. The
STU shall not lock-up during this test.
32.4.2.4 FAST MOVEMENT TEST
The STU shall have the full nominal rated force applied
to it at a fast travel rate specified by the Engineer. The STU
shall be tested in both compression and tension, but testing
need not be cyclic. A continuous plot of load versus deflection shall be recorded.
ACCEPTANCE: The STU shall lock-up within 12 mm
or as specified by the Engineer of the point of zero movement. The lock-up deflection shall be taken as the deflection
at which a constant stiffness is achieved. The deflection
from the point of lock-up to the maximum test load shall not
exceed 12 mm or as specified by the Engineer. The stiffness
of each STU throughout the force range from lock-up to
maximum test load shall not vary by more than 10 percent.
Unit shall show no sign of leakage or binding.
32.4.2.5 SIMULATED DYNAMIC TEST
The STU shall be tested to determine the ability of the
unit to lock-up during dynamic loads. Each unit will have
tension force applied in less than 0.5 seconds or as specified
by the Engineer; this force will be sustained for the
32-5
INTERIM
2002
32.4
SPECIFICATIONS
COMMENTARY
The purpose of this test is to ensure the STU will perform properly should the nominal rated force be exceeded
while in service.
C32.4.2.7
The STU shall be cycled for 100,000 complete and continuous cycles at a velocity (frequency) specified by the Engineer and a load equal to the nominal rated force (PR) of the
STU.
ACCEPTANCE: Unit shall show no sign of leakage or
binding.
INTERIM
2002
32-6
32.4
SPECIFICATIONS
COMMENTARY
32.5 MANUALS
32.5.1 Installation Manuals
The Manufacturer shall provide an installation manual
which includes specific instructions to ensure proper installation procedures for the STU. The following items shall be
included:
32-7
INTERIM
2002
32.4
SPECIFICATIONS
COMMENTARY
Information on type of grease to apply to the exposed piston rod and frequency of application.
INTERIM
2002
32-8
32.6
SPECIFICATIONS
All STUs on the bridge shall be closely inspected for signs of leakage. If leakage is noted
when inspecting the boot, notify maintenance
forces to remove boot and inspect piston rod
for damage.
COMMENTARY
C32.6
Some agencies prefer to pay for testing separately, especially if waiver of testing is a consideration.
32-9
INTERIM
2002