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AE94.

2
Gas Turbine

AE94.2
The Gas Turbine for a Flexible Approach

The AE94.2 Gas Turbine meets customer needs in terms


of performance, emissions and operational/fuel flexibility for
intermediate-class gas turbines, by delivering a competitive
and cost-effective package based on established technology.
The latest continuous improvements have been made available for previous releases through a retrofittable package.
The special AE94.2K version of this gas turbine can also
burn low-BTU fuels and high H2 content gas.

AE94.2 Gas Turbine longitudinal section

Performance (natural gas, ISO conditions, base load)


Power output at generator terminals
Efficiency at generator terminals
Exhaust gas mass flow

[%]

185
36.2
556

[C]

541

1 GT + 1 ST Combined cycle power output [MW]

277

1 GT + 1 ST Combined cycle efficiency

A proven layout for a reliable engine


Compressor cold-end drive
Compressor with variable inlet guide vanes
Disk-type rotor with two bearings
Improved compressor exhaust diffuser
2 vertical silo type combustion chambers
16 hybrid burners (diffusion or premix operation)
for natural gas and light oil
Axial exhaust
Turbine blades/vanes, hot casing and mixing chamber
with advanced coating and Thermal Barrier Coating (TBC)
Easy maintenance features (all blades and vanes are
replaceable with rotor in place, and the hot gas path can
be inspected with no need to open the turbine)
Fuel system designed to manage non conventional
fuels (naphtha, crude and heavy fuel oil, low BTU gases,
hydrogen rich fuels, coal gases, dwell gases, etc.)

[MW]

[kg/s]

Exhaust gas temperature

AE94.2 Gas Turbine view

AE94.2

[%]

2 GT + 1 ST Combined cycle power output [MW]


2 GT + 1 ST Combined cycle efficiency

[%]

54.6
558
54.9

A benchmark in flexibility
The AE94.2 gas turbine is a benchmark for both operational
and fuel flexibility. The ability to adapt rapidly to provide the
requested grid power is becoming more and more important:
start up and loading time: full speed no load reached
in less than 5 minutes and baseload conditions
about 15 minutes later. Fast loading gradient
procedures can reduce this time to about 6 minutes
best dynamic performance during grid support: 40 MW in
few seconds is a well proven result on several units.
The AE94.2 is the best solution to satisfy increasing market
demand of greater fuel flexibility:
optimum operation with a broad variety of fuel

compositions and characteristics (from naphtha to heavy
oil, fuel gas from different sources: refinery, blast furnaces,
dwells, etc.).

gas/oil fuel change-over: can be performed across


almost the entire load range and carried out in as little as
a few minutes in certain conditions
mixed operation (concurrent combustion of gas and oil):
this mode is particularly useful when neither fuel gas nor
fuel oil can be supplied in sufficient quantities to achieve
the base load.
Low emissions for challenging targets
AE94.2

FUEL GAS
PREMIX
DRY

NOx [mg/Nm3]*

50**

CO [mg/Nm3]*

30

* Dry gases, 15% O2


FUEL OIL
PREMIX DIFFUSION
DRY

140% water/fuel

AE94.2K - Matching customer fuel flexibility needs


with a tailored solution
Ansaldo Energia has been working on the use of low caloric
value gas in heavy duty gas turbines since 1997. The special AE94.2K version, specifically designed for low BTU fuels
(syngas, steel mill, blast furnace gases, biomass, etc.), can
burn fuels with LHV in the range 8-13 MJ/kg and lower.
The combustion system, including the modification to allow
it to burn a wide range of fuels, has been patented.
Power Plant

Isab Energy Priolo G.

Elettra GLT Servola

Enipower Ferrera E.

Feedstock

Gasification of Asphalt

Feed Mill Gas

Gasification of Asphalt

0%

45 - 49%

0 - 30%

150

85

Natural Gas
Integration

30

30

Net power
(GT/CC)

2x162 MW/520 MW

1x110 MW/180 MW

1x166 MW/255 MW

First firing date

Nov 1998/Apr 1999

Jul 2000

Mar 2004

GT EOH (2014)

Unit 1: 119,000
Unit 2: 127,000

109,000

85,000

**30 mg/Nm3 option available

The VeLoNOx burner, designed by Ansaldo Energia

to reduce NOx emissions in fuel gas mode, achieves NOx


Proud of our worldwide references
emissions levels lower than 30 mg/Nm3 with a small deradecades of experience:
ting in power output.
Our AE94.2 fleet is installed worldwide, and has an excellent
Recognised excellence in commissioning
track record of robustness, operational flexibility and
and after sales services
durability.
Ansaldo Energia offers a full range of services and qualified
personnel for erection and/or supervision, start-up and testing of your AE94.2 gas turbine.
The availability of standard arrangements and in some cases
packaged solutions ensures rapid, problem-free erection,
start-up and commissioning.
The Ansaldo Energia Service Organisation provides technical assistance services worldwide, available 24 hours a
day, 7 days a week, in the fields of maintenance, spare
parts supply and preventive maintenance programs, so ensuring that customers are in the best position to achieve optimum operation.
Continuous process improvements guarantee the
best assistance for our customers: for example, the latest maintenance procedures include extended spare parts
stocks and streamlined logistics.

Ansaldo Energia
AE94.2 Gas Turbine

Petergraf

Reference
in the World

FINLAND (3)

Lublin (1)

Barry (1)
Ballylumford (2)

04/2015

United Kingdom (3)

Espoo (1)
Forssa (2)

SYRIA (4)
Deir Ali II (2)
Deir Azzour (2)

LEBANON (2)
Beddawi (1)
Zaharani (1)

JORDAN (2)
Amman East (2)

PAKISTAN (1)
Liberty (1)

BANGLADESH (3)

Stampa: Microart Recco - Genova

POLAND (1)

Meghnaghat (2)
Sylhet (1)

OTHER MIDDLE EAST


(44)

ITALY (7)
Cassano dAdda (1)
Ferrera Erbognone (1)
Priolo Gargallo (3)
Rosignano (1)
Servola (1)

OMAN (5)
Barka (5)

INDIA (1)
Samalkot (1)

EGYPT (10)

ALGERIA (13)

6th October (8)


Almahmoudia (2)

Ajn Djasser (4)


Batna (2)
Labreg (3)
Larbaa (4)

CONGO (2)
Pointe-Noire (2)

SOUTH AFRICA (6)


CHILE (1)

Avon (4)
Dedisa (2)

Total number of AE94.2 Gas Turbines (17,400 MW)


>100

16152 Genova - Via N. Lorenzi, 8 - Italy


Tel: +39 010 6551 - Fax: +39 010 655 3411
E-mail: ansaldoenergia@aen.ansaldo.it

ansaldoenergia.com

2015 1Q Summary

Mejillones (1)

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