1

R.C. C. Design of E.S.R (Cap. 76,000 liters)

@Triputi, Tal.Koregaon, Dist. Satara
(Rashtriya Payjal Yojana)
Agency- M/s. Bhoite Constructions and Earth Movers, Wagholi,
Tal. Koregaon, Dist. Satara

Data1. Height of Staging2. Tank height3. Foundation level below G.L. 4. Free board5. Safe bearing capacity of soil strata6. Seismic zoneMaterials1. Concrete2. Rebar Steel

12.00 m
03.00 m
02.00 m
00.30 m
250.00 kN/m^2
III/IV
M25
Fe415

Codes used1. IS:456-2000

2. IS:13920-1993
3. IS:3370-1965(Part I / II/ IV)
4. IS:1893-2002 ( Part I/ II)
Methods of Design1. Working stress method for container components i.e. roof slab, tank wall,
floor base slab, floor beam and balcony
2. Limit state method for staging design i.e. columns braces and footings.
Soft wares used for finite element analysis of all components
1. STAAD.Pro 2006
2. SAP 2000 Nonlinear( for verification)
Loads and load combinations
1. DL
2. LL
3. EL/WL
And combinations thereof.

Capacity calculationsCapacity - 76,000 liters =76 m^3

Assume internal dia. of the tank to be 6.02 m. Effective .Span. ---6.22 m
Height total -3.0m
Depth of water in the tank 3.0 m 0.3 m (F.B.) = 2.7 m
Volume available =76.85 m^3 Ok.
Design of Roof Slab (140 mm thick) M25
Loading ---- i) self wt. --------------0.14 x 25
ii) Finish --------------iii) Live load -----------

= 3.50 kN/m^2
= 1.00 kN/m^2
= 1.50 kN/m^2
___________
Total intensity (w) = 6.00 kN/m^2

Bending moment in radial (Mr) and circumferential (Mc) directions

BM.
kNm/
m
Mr
Mc

Simply Support
End
Span

Fully Fixed
End
Span

*Partially Fixed
End
Span

STAAD.Pro
End
Span

0.00
07.25

-07.25
0

-3.625
3.625

-6.11
0.88

10.88
10.88

3.625
3.625

07.25
07.25

4.84
4.84

*Partial fixity here indicates 50 % relaxation of end moments

The moment Mr and Mc at mid-span and ends depends on actual support end
conditions. In Staad.Pro we can model wall (support to the roof slab) and slab
together giving realistic values for the moments. Here max. Span moment is taken
for partially fixed condition and Staad.Pro results for end moment (being greater) as
highlighted in the table above.
Eff. Depth (d) required. = 72.48 mm
Eff. Depth (d) available =140-25-10-10/2 =100mm Ok.
Area of steel at center (Ast)c=555.50 mm^2>304.37 mm^2 (0.28% for tk.140mm) .
Bottom steel
Provide 10mm@ 140 mm c/c at centre in the form of mesh.
Also provide 4-8mm ring bars at end at 200 mm c/c.
Top Steel
Provide 10mm @175 mm c/c for a length of 1 m in radial direction with 4-8mm
ring bars at 250 mm c/c
Design of Tank Wall (200 mm thick)-M25

IS: 3370-1967(Part-IV) gives coefficients for hoop tension and bending moments
for individual components with certain end conditions. The actual end conditions
(Due to continuity between components- wall, slabs etc.) for E.S.R. can be much
different from those of IS: 3370. The following table shows the comparison
between IS: 3370 and actual results. The deflected shape of the tank wall due to
continuity with roof and base slab is shown in the figure below ( Staad.Pro result
file).
H^2/Dt
=7.508.
0
0.0h
0.1h
0.2h
0.3h
0.4h
0.5h
0.6h
0.7h
0.8h
0.9h
1.0h

Hoop Tension(T) kN
*IS3370
Staad.Pro
00.09
-09.36
-19.62
-30.15
-39.60
-48.06
-51.75
-47.70
-34.20
-13.59
-----

-1.80
-39.20
-51.20
-52.00
-48.00
-40.00
-40.00
-26.00
-5.00
14.40
14.00

Bending moment (Vr.) kNm/m

*IS3370
Staad.Pro
-----00.00
0.027
0.055
00.22
00.43
00.76
01.03
00.78
-00.59
-03.94

----05.18
2.93
1.44
0.86
0.96
1.34
1.46
0.57
-02.22
-7.73

*Results are for fixed base condition

Hoop tension steel

In the form of rings in horizontal direction It is designed for max hoop tension of
52.00 KN of the table above. No crack condition is satisfied. ( c act = 0.25
N/mm^2 )
Ah required = 346.67 mm^2 < Ahmin. (0.27%= 540 mm^2)
Steel on face 540/2= 270 mm^2
Provide on each face of wall 10mm@ 250 mm c/c ring bars staggered.
i).Vertical steel (on inner face)

Designed for max. -ve B.M of 7.73 kNm/m (tension on inner face at bottom)
Ast required=343.43 mm^2
Provide 10mm@ 225 mm c/c throughout
ii) Vertical steel (on outer face)
Designed for max. + B.M. of 5.18 kN.m/m
Provide 10mm@ 250 mm c/c throughout the height of the wall
.
Design of Floor Base Slab-(250 mm thick) M25- (square panel)
Loading ---- i) self wt. --------------0.25 x 25
ii) Finish --------------iii) Water load -----------

= 06.25 kN/m^2
= 01.00 kN/m^2
= 30.00 kN/m^2
___________
Total intensity (w) = 36.25 kN/m^2

BM.kNm/m at Mid Span(Mx & My)

IS:456 -2000
Staad.Pro
16.84
21.77

BM.kNm/m at Edge (Mx & My

IS:456 -2000
Staad.Pro
-22.45
-20.01

Above moments also differ (IS: 456 & Staad Pro) as IS: 456 coeff. are for certain
condition( fixity) of the slab( i.e. continuous interior panel) but Staad results are
based on actual continuity or partial fixity status at the edge.
So design moments are taken from Staad.Pro results
Eff.Depth( d) required=125.60 mm
Eff. Depth (d) available = 250-25-1.5 x10 =210mm Ok.
Bottom Steel
Ast at center =627.14 mm^2
Provide 10mm@ 125 mm c/c at mid-span in the form of mesh.
Top Steel
Ast at support /edge = 615.10 mm^2
Ast available =312 mm^2 from bent up bars of mid span steel. Now provide extra
cut bars (L/4) 10mm@ 250 mm c/c.
Extend this steel in curved portion of the slab such that it will rest upon 2-16mm
provided in the wall at bottom as wall also supports some load of curved portion of
the base slab. Max moment (hogg) in the curved portion in the vicinity of edge of
tank wall is - 13.48 kNm/m
Design of Balcony (100 mm thick and 0.9 m wide) M25
Loading ---- i) self wt. --------------0.1 x 25
ii) Finish --------------iii) Liver load -----------

= 02.50 kN/m^2
= 01.00 kN/m^2
= 01.50 kN/m^2
___________
Total intensity (w) = 05.00 kN/m^2

B.M max= 2.02 kN.m ( Staad.Pro Value-2.15 knm/m)

d required = 39.92 mm
d available = 100-25-10/2 = 70 mm
Ast required = 238.345 mm^2
Provide 8mm@ 200 mm c/c. Also provide distribution steel in the form of rings
-6mm@ 150mm c/c.
Floor Beams (300 mm x 1000 mm overall) M25
B.M.max = 129.46 kN.m at mid span and 7.53 kN m at support.
Eff. Depth required = 560 mm
Eff. Depth available- 100 -40-20/2 = 950 mm. Ok.
Ast at required at mid-span = 1044.24 mm2
Provide 4-20mm longitudinal bars throughout. At top provide 2-16mm throughout and extra 1-20 mm for L/4 at end.
Also provide 2- 10mm on each side face.
Max Shear =106.09 kN.
Provide 8mm 200mm c/c throughout.
Seismic Analysis of the tank as per IS:1893-2002 ( Part-II)
Vb = 118.30kN (See Details on page No.7)
Wind load Analysis
Wind load (Vb) < Seismic Load (Vb). So only Seismic loads will be considered for
staging design
Column Design (400mm Dia.)- M25
Load Comb. - 1.5 (DL + EQ)
Design forces ( Top right column is critical ).
Axial force Pu-749 kN
Mux- 86.70 kNm, Muy- (Min) 14.98 kNm
Privide column of size 400 mm dia. circular sections with 7-16 bars
Muxl= 104 kNm, Muyl= 104 kNm
Pu/Puz =0.4 = 1.33
[Mux/Muxl] ^ + [Muy/Muyl] ^ = 0.86 <1 Ok.
Max Shear -50.90 kN
Provide links 8mm @ 100 mm c/c for 450 mm at ends and 200 mm c/c remainder
Design of External Braces (250 mm x 450 mm)- M25
Design moment Mu = 119.30 kNm at face of the column
Eff. Depth (d) required = 371.91 mm
Eff. Depth (d) available = 450- 25- 20/2 = 415 mm > 371.91 mm Ok.
Ast required at Ends =937.11mm^2

Provide 2-20 mm throughout and 1 -20mm at end (L/4)

Max shear 68.10 kN
Provide 8mm @ 125 mm c/c FOR length up to 1.0m (9 No.) at ends and
225mmc/c through out
Ground Level Braces (250 mm x 450 mm) - M25
External Braces
Design moment Mu = 85.46 kNm
Provide 2-20mm through out at top and bottom.
Also provide 8mm @ 150 mm c/c through out
Internal braces
Design moment Mu = 50 kNm
Provide 2-16mm through out at top and bottom
Also provide 8mm @ 150 mm c/c through out
Design of column footings (M25)
Axial load Pu = 1102 kN
Axial load Pw = 1102 /1.5 = 734.66 kN
Moment Mu = 59.75 kN
Moment Mw = 59.75/ 1.5 = 39.83 kNm
Provide Size of Footing 2.0 m x 2.0 m (Area = 4. 00 m^2)
M.I.of footing- 1.33 m^4
Upward Pr. = 213.54 kN/m^2 > 1.25 x 250 = 312.5 kN/m^2 Ok.
BM max = 136.66 kNm (1.5 x 136.66 = 205 kN.m)
Eff. Depth required = 363.38 mm
Provide total depth of 550 mm at column face and 200 mm at edge.
Ast required = 1128.54.49 mm^2
Provide 12mm @ 200 mm c/c
Check for punching shear (at dist. d/2 away from column face)
1.5 x 213.54[2.0^2- 0.88^2] = 1031.013 kN
Shear stress =0.67 N/mm^2
Permissible shear stress = p = ks x c
ks =( 0.5 + 1) < 1.0 .Hence ks =1
c = 0.25x sq. root ( fck) = 0.25 x sq. root( 25) = 1.25 N/mm^2
p = 1.0 x 1.25 = 1.25 N/mm^2 > 0.67 N/mm^2 Ok.
Hence provide footing of size 2000 mm x 2000 mm x 600/200 mm with 12 No. of
12mm bars in both the directions.

Seismic Analysis of the Tank

Di=
h=
fb=
H=
Ww=
Wc=
Wroof=
Wwall=
Wb=

6
2.7
0.3
3

m
m
m
m

twall=
troof=
tbase=
tbal=

763.506

kN

Wt of floor beam

756.5106
112.6093
292.206

kN
kN
kN

b=
D=
Wfb

201.088

kN

Wbal.=
51.60735 kN
Wbeams
99 kN
Total of Ww and Wc
1520.017 kN
Total of Wc and 1/3 of Ws
Ws
881.154 kN
Parameters of spring modelkg
mass m
77829.36 or
h/D=
0.45
mi/m=
0.497953 mi=
mc/m=
0.475168 mc=

Wst=
1/3Wst=

0.2
0.14
0.25
0.1

0.3
1
5.625
373.93
124.6433

M
m
m
m

Beam
No.
Length
kN
kN
kN

Z=
I=
R=

0.24
1.5
2.5

4
4.4

(Staad Output)

C.G. of the empty tank from top of the floor

y=
0.917936 m
ms
89822.01 kg or
89.82201

77.82936

tonnes

38.75532
36.98202

tonnes
tonnes

tonnes

Time period (Implusive Mode)

Ti=
1.05689 Sec.
Time period (Convective Mode)
Tc=
2.49578
Design Seismic Coeff.
1.286794 Sa/g
Sa/g(i)=
Vb(i)
Ah(i)=
0.092649 =
Ah=
0.050485
Tank full condition

Vb

Vb=
118.289 kN
Tank empty condition
T=
0.883363 Sec
Sa/g=
1.132038
Ah=
0.081507
Vb=
71.81996 kN

ks=

4545.45

kN/M

Kc=

234.4501

kN/M

(Staad Output)

0.701184
116.8624

kN

18.31571

kN
Sloshing wave height
0.278639 <0.3 m

Ok.

Vb(Tank Full) > Vb( Tank Empty). So tank full condition governs the design.