Bituminous Format

LARSEN & TOUBRO LIMITED
HARYANA URBAN DEVELOPMENT AUTHORITY.

Format No.:AKS/HUDA/QC/10
AGGREGATE IMPACT VALUE TEST

[As per IS 2386, (Part - IV)]
PROJECT
CLIENT
CONTRACTOR
:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

: Haryana urban development authority.
: Larsen & Toubro Limited - ECC Division.
Laboratory Job No.

Type of Material
Source
Location
Proposed Use
Date Sampled
Sampled By
Date Tested
Tested By
Weight of surface dry sample passing

12.5mm and retained on 10mm IS sieves,
Weight
of fraction passing on 2.36mm sieve
W1.
after theoftest,
W2. retained on 2.36mm sieve
Weight
fraction
after the test, W3.
W4 = W1 - (W2 + W3)
Aggregate Impact Value (A.I.V) = (W2/W1) x
100
Average Value of A.I.V
Note : if W4 > 1 gm, dicard and retest
Test 1
Test 2
(gm)
(gm)
(gm)
(gm)
Remarks :
FOR L & T
FOR HUDA
Test 3

Format no:AKS/HUDA/QC/12
PRIME COAT/ TACK COAT

PROJECT
CLIENT
CONTRACTOR

Laboratory job no.

Source
Type of coat
Location
S.No.
Sample
location
:
:
:
:
Weight of
bitumen +
Paper or
pan (kg)
Date of sampling
Sampled by
Date of testing
Tested by
Wt. Of
paper or
pan (kg)
Wt. Of
bitumen
Area of
over the paper or
paper or pan (sq.m)
pan (kg)
:
:
:
:
Rate of
spread of
bitumen
emulsion
(kg/ sq.m)
Remarks
1
2
3
4
5
6
Average
FOR L & T
kg/ sq.m
FOR HUDA

DUCTILITY TEST OF BITUMEN

IS 1206 Part - 3
PROJECT
CLIENT
CONTRACTOR

Laboratory job no
Source
Grade of bitumen
Location
Manufacturer
S.No.
Date of sampling
Sampled by
Date of testing
Tested by
Supplied quantity
Description
a
b
Test temperature *C
Ductility (difernce in initial and final readings)(
Sample 1
Sample 2
:
:
:
:
:
Sample 3
Reading on scale when the bitumen broke
NOTE: This sample is satisfying/ not satisfying the specifications of contract.
FOR L & T
FOR HUDA
Mean
value

CORE INDEX MAP

PROJECT
CLIENT
CONTRACTOR

Reference Lab Job No.
Type of Layer
BM
: LHS / RHS / LHS-Hard Shoulders / RHS-Hard Sh
Carriage Way
Location
:
LEFT LANE
8600
8160
7680
7200
6720
6240
5760
5280
4800
4300
FOR L&T
Format No. BT / F11
E INDEX MAP
Date
1440
960
ders / RHS-Hard Shoulders

RIGHT LANE
3840
3360
2880
2400
1920
480
kM
kM
FOR CONSULTANT

Format no: AKS/HUDA/QC/14
SOFTENING POINT OF BITUMEN

PROJECT
CLIENT

CONTRACTOR
Laboratory job no.
Source
Grade of bitumen
Location
Manufacturer

:
Date of sampling
:
Sampled by
:
Date of testing
:
Tested by
:
Supplied quantity
S.No.
1st Ring
Temperature *C
2nd Ring
Average
:
:
:
:
:
Remarks
NOTE: The sample is satisfying/ not satisfying the specifications of contract.
FOR L & T
FOR HUDA

GRADE OF BITUMEN
BY PENETRATION TEST
PROJECT
CLIENT
CONTRACTOR

Laboratory job no.

Source
Grade of bitumen
Location
Manufacturer
:
:
:
:
:
Trial no.
Sample 1
Date of sampling
Sampled by
Date of testing
Tested by
Supplied quantity
Penetration in 1/10th of mm
Sample 2
:
:
:
:
:
Specification limit
Sample 3
1
2
3
4
5
6
Average
Average penetration (1/10th of mm)=
FOR L & T
FOR HUDA

VISCOSITY TEST OF BITUMEN

IS 1200 Part - 3 for Kinematic Viscosity
PROJECT
CLIENT
CONTRACTOR

Laboratory job no.

Source
Grade of bitumen
Location
Manufacturer
:
:
:
:
:
S.No.
Date of sampling
Sampled by
Date of testing
Tested by
Supplied quantity
Description
Specific test temperature 0C
Viscometer used
Size of the viscometer
Viscometer constant
Actual test temperature 0C
Test run in seconds
Viscosity in cst. ( s.no 4 X s.no
:
:
:
:
:
Sample 1
Sample 2
Sample 3
Mean
value
600C
600C
600C
600C
Cannon-Fenske / U-Tube modified reverse flow
Average viscosity in cst.=

Low porosity
Medium porosity
High porosity
FOR L & T
Remarks
30 to 60cst.
70-140cst.
250-500cst.
FOR HUDA

STRIPPING VALUE OF AGGREGATE

PROJECT
CLIENT

CONTRACTOR
Laboratory job no.

Source
Grade of bitumen
Location
:
:
:
:
Date of sampling
Sampled by
Date of testing
Tested by
Size of aggregate
Weight of aggregate taken
Bitumen added
S.no.
1
2
3
: Passing IS Sieve 20mm and retained on IS Sieve 12.5mm.

:200 gm.
Temperature of aggregate
: 5%
Temperature of bitumen
Temperatur No. Of
% of aggregate that remained coated after the specified time
e
observatio
1 hour
3 hour
24 hour
maintained
ns
1
40 0C
2
3
Mean value
6
7
:
:
:
:
60 0C
: 150*C
: 160*C
Remarks
Specification
requirement:
not less than
95%.
2
3
Mean value
FOR L & T
FOR HUDA

SUMMARY OF AGGREGAT
PROJECT
CLIENT
CONTRACTOR

Gradation Percentage Passing mm
Lab job
No.
Location
Source
Type of
Aggregate
40
20
12.5
10
4.75
QC Engineer
Lab - In - Charge
FOR L & T
FOR L & T
FOR HUDA
2.36
1.18
Y OF AGGREGATE TEST RESULTS
g mm
Physical Properties
0.6
0.3
0.15
Fineness
Modulus
Silt
Content %
Specific
Gravity
Particle Shape
Mechanical Properties
Water
Flakiness Elongation Combined
Absorption
Index
Index
(FI & EI)
%
Lab - In - Charge
Material Engineer
FOR CONSULTANT
Mechanical Properties
AIV / ACV
(%)

Format No.AKS/HUDA/QC/09
SPECIFIC GRAVITY & WATER ABSORPTION

PROJECT
CLIENT
CONTRACTOR
Lab Job No.
Type of material
Source
Location
Proposed use
S.No.
A
B
C
D
E
(By Wire basket method)

Date of sampling
Sampled by
Date of testing
Tested by
Description
Weight of the oven dry sample in air (gm)
Weight of the sample in water (gm)
Weight of the saturated surface dry sample (gm)
Sample 1
Sample 2
Specific gravity = A/(C-B)

Water absorption (%) = 100x(C-A)/A
Average specific gravity =
Average water absorption (%) =
FOR L & T
FOR HUDA
Sample 3

Format no: AKS/HUDA/QC/16
BITUMEN EXTRACTION TEST

PROJECT
CLIENT
CONTRACTOR
Laboratory job no.
Source
Type of mix
Location
A
B
Wt. Before extraction
(gm)
sample

:
Date of sampling
:
:
Sampled by
:
: BM
Date of testing
:
:
Tested by
:
C
D
E
F
G
H
Wt. After extraction Difference = Total ash Bitumen in
%
of
bitumen
in the
(gm)
[(A-C)in the mix the mix =
total
mix
(G/A)x100
Filter paper
sample
Filter paper (D-B)] (gm)
(E-F) (gm)
(gm)
GRADATION OF EXTRACTED SAMPLE
Weight of sample taken C=

Retained on sieve
Sieve size
Wt.
Retained
(gm)
% wt.
Retained
(clo.2/C)
x100
1
26.5mm
19.0mm
13.2mm
4.75mm
2.36mm
300mic
75mic
FOR L & T
% of
Cumm.
Wt.
Retained
4
% of
passing
(100 col.4)
5
gm.
Specification limits
BM
100
90-100
56-88
16-36
4-19
2-10
0-8
FOR HUDA

GRADATION TEST FOR BM

PROJECT
CLIENT
CONTRACTOR
Laboratory job no.
Source
Type of layer
Location

:
Date of sampling
:
Sampled by
: BM
Date of testing
:
Tested by
:
:
:
:
Weight of sample taken W1:

Retained on sieve
Sieve size
Wt. Retained
(gm)
1
26.5mm
19.0mm
13.2mm
4.75mm
2.36mm
300mic
75mic
FOR L & T
% wt. Retained
% of Cumm. Wt.
(clo.2/W1)
Retained
x100
3
% of passing
(100 - col.4)
BM
100
90-100
56-88
16-36
4-19
2-10
0-8
FOR HUDA
gm.

Format no:
GRADATION TEST FOR BM

PROJECT
CLIENT

CONTRACTOR
Laboratory job no.
Source
Type of layer
Location

:
Date of sampling
:
Sampled by
: BM
Date of testing
:
Tested by
:
:
:
:
Weight of sample taken W1: 10250
Sieve size
1
26.5mm
19.0mm
13.2mm
4.75mm
2.36mm
300mic
75mic
Retained on sieve
% wt.
% of
Wt.
Retained
Cumm.
Retained
(clo.2/W1)
Wt.
(gm)
x100
Retained
2
3
4
% of
passing
(100 col.4)
gm.
5
BM
100
100
95.2
90-100
73.5
56-88
12
25.6
16-36
15
8.9
4-19
10
26.5mm 19.0mm
5.6
2-10
26.5mm 19.0mm
8
13.2mm 4.75mm
10
13.2mm 4.75mm
3.2
0-8
6
2.36mm
26.5mm 19.0mm 13.2mm 4.75mm 2.36mm
2.36mm 300mic
45
2
26.5mm 19.0mm 13.2mm 4.75mm 2.36mm 300mic
00
0.8
11
1.2
0.8
1.2 1.4
1.4 1.61.6 1.81.8 2 2
100
90
80
70
60
50
40
30
20
10
0
120
100
100
80
80
0.075
60
60
40
40
0.3
2.36
4.75
13.2
20
20
00
00
0.25
1
2 0.53 0.75
4
51
6 1.257
1.5
8
Row 32
Row 33
Row 34
Row 35
Row 36
Row26.5
37
19 Column
E
Row 38
Row 39
Row 40
Row 41
1.75
60
60
40
40
20
20
00
00
0.25
1
2 0.53 0.75
4
51
6 1.257
1.5
8
Row 36
Row 37
Column
E
Row 38
Row 39
Row 40
Row 41
1.75

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LARSEN & TOUBRO LIMITED

HARYANA URBAN DEVELOPMENT AUTHORITY.

AGGREGATE IMPACT VALUE TEST

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

Laboratory Job No.

Weight of surface dry sample passing

LARSEN & TOUBRO LIMITED

PRIME COAT/ TACK COAT

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

Laboratory job no.

LARSEN & TOUBRO LIMITED

DUCTILITY TEST OF BITUMEN

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

Ductility (difernce in initial and final readings)(

Reading on scale when the bitumen broke

NOTE: This sample is satisfying/ not satisfying the specifications of contract.

LARSEN & TOUBRO LIMITED

CORE INDEX MAP

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

Reference Lab Job No.

Format No. BT / F11

ders / RHS-Hard Shoulders

LARSEN & TOUBRO LIMITED

SOFTENING POINT OF BITUMEN

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

: Larsen & Toubro Limited - ECC Division.

NOTE: The sample is satisfying/ not satisfying the specifications of contract.

LARSEN & TOUBRO LIMITED

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

Laboratory job no.

NOTE: This sample is satisfying/ not satisfying the specifications of contract.

LARSEN & TOUBRO LIMITED

VISCOSITY TEST OF BITUMEN

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

Laboratory job no.

Specific test temperature 0C

Size of the viscometer

Actual test temperature 0C

Test run in seconds

Viscosity in cst. ( s.no 4 X s.no

Cannon-Fenske / U-Tube modified reverse flow

Average viscosity in cst.=

NOTE: This sample is satisfying/ not satisfying the specifications of contract.

LARSEN & TOUBRO LIMITED

STRIPPING VALUE OF AGGREGATE

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

: Larsen & Toubro Limited - ECC Division.

Laboratory job no.

: Passing IS Sieve 20mm and retained on IS Sieve 12.5mm.

NOTE: This sample is satisfying/ not satisfying the specifications of contract.

LARSEN & TOUBRO LIMITED

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

: Haryana urban development authority.

: Larsen & Toubro Limited - ECC Division.

NOTE: This sample is satisfying/ not satisfying the specifications of contract.

Y OF AGGREGATE TEST RESULTS

LARSEN & TOUBRO LIMITED

SPECIFIC GRAVITY & WATER ABSORPTION

(By Wire basket method)

Specific gravity = A/(C-B)

LARSEN & TOUBRO LIMITED

BITUMEN EXTRACTION TEST

:Internal development of residential sector-57,part-I&II, urban estate, gurgaon.

GRADATION OF EXTRACTED SAMPLE