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Service

Service
Audi 100 1991 ➤ Brake system Edition 04.1998
Audi 100 1991 ➤
Brake system
Edition 04.1998
Service Audi 100 1991 ➤ Brake system Edition 04.1998 Protected by copyright. Copying for private or

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

Service

Service

List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups

Manual Repair GroupsList of Workshop Manual Repair Groups - Technical data - Anti-locking brake system Audi

- Technical data - Anti-locking brake system

Audi 100 1991 ➤

Brake system

Repair Group

00

45 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

46 with respect to the correctness of information in this document. Copyright by AUDI AG.

- Brakes, Brake mechanics

47 - Brakes, Brake hydraulics

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Audi 100 1991 ➤ Brake system - Edition 04.1998

Audi 100 1991 ➤ Brake system - Edition 04.1998
00 - Technical data . . . . . . . . . . .
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1.1
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1.2
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45
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Contents

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.25

.25

Safety precautions and general servicing information

Safety precautions and general servicing information

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Removing and installing components of ABS system on front axle

High- and low pressure test

Removing and installing components of ABS system on front axle

Removing and installing speed sensor

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Removing and installing components of ABS system on rear axle, FWD models

Checking rotor

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Removing and installing components of ABS system on rear axle, FWD models

Removing and installing speed sensor

Checking rotor

Removing and installing componpents of ABS system on rear axle, 4WD models

Removing and installing componpents of ABS system on rear axle, 4WD models

Removing and installing speed sensor

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Hydraulic unit and brake pipes

Removing and installing ABS control unit

Anti-lock brake system (ABS) with electronic differential lock

Anti-lock brake system (ABS) with electronic differential lock

Hydraulic unit and brake pipes

Anti-lock brake system (ABS)

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Checking rotor

Anti-lock brake system (ABS)

Anti-lock brake system (ABS)

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Anti-lock brake system (ABS)

ABS with electronic differential lock (ABS/EDL), ABS/EDL with traction control system (TCS)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

2

with respect to the correctness of information in this document. Copyright by AUDI AG.

2.1

2.2

2.3

3

3.1

3.2

3.3

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4.1

4.2

4.3

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5.1

5.2

5.3

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6.2

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7.3

7.4

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.25

Hydraulic unit and brake pipes

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.25

Removing and installing control unit for ABS/EDL or TCS

 

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Bosch 5.0 Anti-lock brake system (ABS) as of MY `95 (chassis no. 4ASN

 

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.31

Bosch 5.0 Anti-lock brake system (ABS) as of MY `95 (chassis no. 4ASN

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ABS with electronic differential lock (ABS/EDL), ABS/EDL with traction control system (TCS) . .

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.31

46

8.3

8.4

Hydraulic unit and brake pipes

Removing and installing control unit for ABS/EDL or TCS

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.32

 

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.40

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.40

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.40

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.40

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.46

 

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.52

 

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.60

 

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.64

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.64

 

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.68

- Brakes, Brake mechanics

 

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Servicing front brakes

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1.1

Servicing front brakes

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1.2

Servicing Teves/Ate front brakes

 

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1.3

Removing and installing brake pads

 

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1.4

Servicing front brake, internal caliper disc brake

 

1.5

Removing and installing brake pads

 

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1.6

Servicing front brakes, two-piston brake

 

1.7

Removing and installing brake pads

 

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Servicing rear wheel brake (disc brake)

 

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Servicing rear wheel brake (disc brake)

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2.2

Removing and installing brake pads

 

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Contents i
Contents i
Contents i

Contents i

Audi 100 1991 ➤ Brake system - Edition 04.1998

Audi 100 1991 ➤ Brake system - Edition 04.1998

2.3

2.4

3

3.1

3.2

3.3

3.4

3.5

3.6

4

4.1

4.2

5

5.1

6

Basic setting of rear wheel brake . . . . . . . . .
Basic setting of rear wheel brake
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.70
Adjusting handbrake
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.71
Servicing rear wheel brake (drum brake)
.73
Servicing rear wheel brake (drum brake)
.73
Removing and installing rear brake
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.73
Resetting brake
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.76
Servicing rear brakes
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.77
Removing and installing brake shoes
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.80
Adjusting handbrake
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.81
Handbrake lever - exploded view
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.82
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.82
Removing and installing handbrake lever
.85
Assembly overview: Brake pedal
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.86
Assembly overview: Brake pedal
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.86
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Assembly overview: Brake pedal, Audi S4/S6
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
.92

6.1

Assembly overview: Brake pedal, Audi S4/S6

with respect to the correctness of information in this document. Copyright by AUDI AG.

.92

47 - Brakes, Brake hydraulics

 

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.98

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.98

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Pressurised leak test

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.98

2

Servicing Teves/Ate front brake calipers

 

.99

2.1

Servicing Teves/Ate front brake calipers

.99

2.2

Removing and installing piston for front brake caliper

 

.102

3

Servicing front brake caliper, two-piston brake caliper

.105

3.1

Servicing front brake caliper, two-piston brake caliper

.105

3.2

Removing and installing piston for front brake caliper

.108

4

Servicing rear brake caliper

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.110

4.1

Servicing rear brake caliper

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.110

4.2

Removing and installing rear brake caliper piston

 

.114

5

Checking and adjusting brake pressure regulator

.117

5.1

Checking and adjusting brake pressure regulator

.117

5.2

Vehicles with front-wheel drive

 

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.117

5.3

Vehicles with four-wheel drive

 

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.118

6

Checking brake pressure reducer

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.119

6.1

Checking brake pressure reducer

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