Clspro600 Operating-Manual en

CLS Pro 600
Line and contrast sensor

with removable control panel
Translation of the
original instructions
BST eltromat International Bielefeld GmbH

Heidsieker Heide 53
33739 Bielefeld
Telephone: +49 (0) 5206/999 0
Telefax:
+49 (0) 5206/999 999
E-mail:
info@bst-international.com
This document may not be copied or accessed by a third party without our specific consent and even then the third party or
person to whom the copy is given must not use it improperly in any way whatsoever.
BST eltromat International Bielefeld GmbH
CLS Pro 600 line and contrast sensor

EDV-No.: MD.323.EN.07
Issued:
09.04.2014
Contents
Table of contents
1.
1.1
1.1.1
1.1.2
1.1.3
1.2
1.3
1.4
1.4.1
1.4.2
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.6
1.6.1
1.6.2
1.7
1.8
1.9
Description
Symbols used in this operating manual
Warning signs
Using the keys
LED operating statuses
General information
Intended use
System description
System design
Operating principle
Terms used in this manual
General information
Set position
Measuring range
Search area
Status bar
Footnote
First edge / second edge
Control panel
Graphics display
Control panel
Safety information
Laser
Emissions
1
1
1
1
1
2
3
4
4
5
7
7
7
8
8
8
8
8
9
9
9
11
12
12
2.
2.1
2.2
2.2.1
2.2.2
13
13
13
13
2.2.5
2.2.6
2.3
2.3.1
2.3.2
2.3.3
2.3.4
Assembly
Installation site requirements
Sensor installation
General information
Installing the sensor using the holder supplied in the
package
Installing the sensor using a holder supplied by the
customer
Setting the gap between the sensor and the
sensing roller
Turning the control panel
Rotating the control panel
Installing the control panel
General information
Dismantling the holder
Wall mounting
Control console installation
3.
3.1
3.2
3.2.1
3.3
3.3.1
3.3.2
3.4
Installation
Fitting the cable connections
Sensor
Enclosure socket
Service indicator displays
Bus status LEDs
Unit status LED
DIL switch settings
23
23
23
23
24
24
24
25
4.
4.1
4.1.1
4.1.2
4.1.3
Commissioning
Menus
General information
Input options
Main menu
26
27
27
27
30
2.2.3
2.2.4

13
14
15
15
16
17
17
18
18
21
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Contents
4.2
4.2.1
4.2.2
4.2.3
5.
5.1
5.2
5.2.1
5.2.2
5.2.3
5.3

Commissioning with a controller

ekrPro Com60
ekr 500 Plus
EKR 1500 / CCD line guider and CAN - Module bus
coupler
33
33
33
33
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4
5.4.1
5.4.2
5.5
5.5.1
5.5.2
5.5.3
5.6
5.6.1
5.6.2
5.6.3
5.6.4
5.7
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
Operation
34
General information
34
Operating display
34
Set-up mode display window
34
Scanning mode display window
35
Status bar
36
Controlling the ekrPro Com60 / ekr 500 Plus controllers
remotely
37
Manual mode
37
Automatic
37
Servo-center position
38
Moving the set point position (W-value)
38
Moving the guiding device
38
Adjusting the controller gain.
38
Operation
39
General information
39
Activating line set-up / edge set-up
39
Standard operation
39
Selecting a job
39
Edge set-up mode
41
Line set-up mode
42
Extended operation
44
Change user
44
Job administration
45
Assigning user levels to the parameters
46
Setting up quick menus
47
Main menu parameter significances
48
Configuration
48
Parameter
56
Remote control ekr
62
Display
63
System Info
64
6.
6.1
6.1.1
6.1.2
6.2
6.2.1
6.2.2
6.3
Factory default settings

Device addresses
Sensor device address
Control panel device address
Terminator resistors
Sensor terminator resistors
Control panel terminator resistors
Resetting factory default settings
65
65
65
66
67
67
68
69
7.
Troubleshooting / FAQ
70
8.
8.1
8.1.1
8.1.2
8.1.3
8.1.4
8.1.5
8.1.6
8.1.7
8.1.8
Technical data
Sensor
Environmental conditions
Power supply
Digital inputs
Digital outputs
Analog output
Measuring window cover
Control panel interface
Weight, dimensions
71
71
71
71
71
71
71
71
72
72
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Contents

8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
Control panel
Power supply
Display
Weight, dimensions
Space requirement
Plug pin assignments
72
72
72
72
72
73
75
9.
9.1
9.2
9.3
Maintenance
General information
Sensor
Control panel
77
77
77
77
10.
10.1
10.2
Transport / Storage
Transportation
Storage
78
78
78
11.
Decommissioning
79
Index
A1
Appendix 1; Commissioning as a stand-alone system
A1
A2
Appendix 2; Saving the parameters and

loading the firmware
A2
A3
Appendix 3; Factory default settings
A3
A4
Appendix 4; BST-eltromat signal terminal box 1 connectionsA4
A5
Appendix 5; Teach-in model
A5
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Description
12
1. Description
1.1
1.1.1
Symbols used in this

operating manual
Warning signs
Symbols are used in this operating manual in order to clearly
indicate particularly important places.
Warning!
You must obey this type of warning, in order to protect
yourself, as the operator, from bodily injuries arising
from mechanical movements.
Beware!
You must obey by this type of warning without fail, in
order to protect yourself, as the operator, from life
threatening injuries caused by electrical voltages.
Information
This symbol is used to point out additional useful tips,
which will help you to make optimum use of all of the
functions.
1.1.2
Using the keys

Using the keys is represented by the following symbols in this
manual:
Press key.
1.1.3

Some of the keys on the control panel have LEDs (Light Emitting
Diodes) built into them. The different LED operating states are
represented as follows:
LED off
LED constantly lit = activated phase
LED flashing

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Description
12
1.2
General information
The start-up, maintenance and installation

instructions described in this operating manual
must be strictly adhered to!
You are only permitted to install and commission the CLS

Pro 600 line and contrast sensor after you have read the
accompanying operating manual.
This will help to avoid hazards and prevent the sensors
from being damage due to improper installation or
operation.
Everyone working on or with the CLS Pro 600 sensor must
abide by this operating manual and the safety instructions
in particular.
You must read, without fail, the safety instructions
given in Chapter 1.7 of this operating manual prior to
starting the installation and commissioning work!
Solely BST-eltromat staff or other persons specifically
authorized by BST-eltromat are permitted to modify or
add to the firmware of this sensor. Ignoring this warning
might result in the warranty rights being invalidated.
The settings and details shown in this operating manual
(e.g. in the display screens) are given as examples only,
unless the text explicitly states otherwise.
The latest version of the operating manual for the CLS Pro
600 line and contrast sensor can be obtained via the
Internet in all available languages under the following
address:
http://www.bst-international.com

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Description
12
1.3
Intended use
The CLS Pro 600 is a microprocessor controlled line and contrast
sensor with a removable control panel. It must only be used for:
Guiding on continuous or interrupted printed lines
Guiding over continuous or interrupted printed edges
Web edges
The CLS Pro 600 line and contrast sensor has been designed to
be fitted in another machine or to be combined with other
machines to form a complete machine in the sense of the Directive
2006/42/EC (machine directive).
Start-up of the system is forbidden until the user / operator has
determined that the machine, in which the system is installed,
conforms to the conditions of this directive.
The CLS Pro 600 line and contrast sensor is an integral part of our
BST-eltromat web guiding systems. You are only allowed to use
BST-eltromat web guiding systems to correct the position of webshaped materials (e.g. those made from paper, film, cardboard,
rubber, etc.).
The sensor and the control panel must never in be installed and
used in potentially explosive areas.
BST-eltromat web guiding systems have been designed and built
in accordance with state-of-the-art standards and the recognized
safety regulations.
Nevertheless, its use may constitute a risk to life and limb of the
user or of third parties or damage the BST-eltromat web guiding
systems and other equipment.
Therefore BST-eltromat web guiding systems are only to be used if
they are working correctly and in a technically safe condition.
Any part found to be working incorrectly must be replaced
immediately.
Only original spare parts are to be used for this. Spare parts
obtained from third parties cannot be guaranteed to comply with
the design and manufacturing conditions and safety regulations. In
this case any guarantee claims made against the BST-eltromat
web guiding system will be invalidated.
Only qualified personnel who have been trained on the system are
allowed to undertake any work required on the BST-eltromat web
guiding system (i.e. installation, commissioning, operation,
maintenance, etc.).
Intended use also includes adhering to the instructions given in this
operating manual.
Use for any purpose other than those mentioned above is
considered as contrary to the intended use. BST eltromat
International Bielefeld GmbH does not accept liability for any
damage resulting from this type of use.

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Description
12
1.4
System description
1.4.1
1.4.1.1
System design
General information
The CLS Pro 600 consists of the sensor and the removable control
panel.
The sensor enclosure holds the entire electronics and the control
panel and controller connections.
1.4.1.2
Sensor with fitted

control panel
The sensor is operated via the control panel, which is fitted to the
sensor in the factory. The control panel is pivotable.
Sensor with fitted control panel

1.4.1.3
Sensor with removable

control panel
If necessary (i.e. if the sensor is installed in a difficult to access
position on the machine) the control panel can be removed and
installed in a central control console or a customer-supplied control
station.
In this case the connection between the sensor and control panel
is completed using a cable extension that is available as an
optional extra.
Sensor
Control panel
cable extension
(2 m, 5 m, 10 m)
Sensor with control panel removed

The length of the connection cable between the
sensor and the control panel must never exceed
20 m (maximum).

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Description
12
1.4.2
Operating principle
The sensor records the actual position of a line or a contrast
transition point on the material web in automatic mode and then
transmits the relevant information to the interconnected controller.
The controller compares the actual recorded position against the
default set point position. A relevant correction signal will be sent to
the guiding devices actuator if a deviation is found to exists
between the two values.
The actuator will drive the guiding device (rotating frame or
swivelling roller guide) until the material web returns to its set point
position.
The CLS Pro 600 sensor can be used in the following
configurations:
1.4.2.1
Stand-alone mode
Customers machine
controller
Sensor CLS Pro 600

with control panel
1.4.2.2
BST Signal Terminal Box1
60
In conjunction with an ekrPro Com controller
CAN bus connection

(optional)
Customers machine
controller
Sensor CLS Pro 600

with control panel

(optional)

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Description
12
1.4.2.3
In conjunction with ekr 500 Plus
CAN bus connection

(optional)
Customers machine
controller
Sensor CLS Pro 600

with control panel
1.4.2.4

(optional)
In conjunction with EKR 1500 / CCD line guider

as a CCD 2004 replacement
EKR 1500
CAN Module bus coupler
CCD Line Guider
Sensor CLS Pro 600

with control panel
(from software version 1.8.1)

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Description
12
1.5
1.5.1
Terms used in this manual

General information
In principle, the windows displayed on the keyboards graphics
display are laid out as follows:
Status bar
Display area
The content shown in this area
depends on the mode setting.
Detailed descriptions can be
found in Section 5.2.1 for the
set-up mode and in Section
5.2.2 for the scanning mode.
Footnote
1.5.2
Set position
The set position is the required line / contrast transfer point position
in the sensor scanning area. It can be set up in Automatic mode
using the control panels arrow keys (see Chapter 5.3.2).
The set point position will be indicated by a white triangle
displayed on the control panels screen.
SET POINT Position
without deviation
Deviation of the
SET POINT position
Center of
measuring range
Contrast quality
(graphical)
Center of
measuring range
Standard
SET-position
Standard
SET-position
Numeric indication
of the deviation
The deviation will be faded in as plaintext during displacement of

the set position. The deviation can take positive values and
negative values as well.
The contrast quality will be graphically displayed in the bottom
section of the window.

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Description
12
1.5.3
Measuring range
The sensors measuring range is 25 x 3 mm (W x H).
1.5.4
Search area
The search area is a section within the measuring area. The line /
edge that has to be evaluated and controlled afterwards is located
in this section.
1.5.5
Status bar
The actual sensor status and the controllers actual operating
status are both displayed in the status bar.
See Section 5.2.3 as well regarding this.
The controller details are not displayed in the stand-alone version.
1.5.6
Footnote
Operating help is integrated in the footnote. This tells you when
optimisations can be implemented in the displayed window or what
the actual setting of the selected parameter is and how it can be
configured.
1.5.7

The edge that will be controlled afterwards can be defined for the
line scanning process. First edge and second edge are both
available for use as options.
The edge position on the left of the display must be used for setting
up the first edge.
first edge
second edge
The second edge is used for setting up the second edge.

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Description
12
1.6
Control panel
The control panel contains all of the display and operating controls
needed to operate the CLS Pro 600.
1.6.1
Graphics display
Different parameters as well as main and quick menus (depending
on the mode selected) are displayed on the control panels screen
during operation.
The symbol significances are described in Chapter 5.2.
1.6.2
Control panel
Three different groups of keys are integrated in the control panel
and they have the following functions:
SET-UP keys:
Used to select set-up mode
Blue keys:
Used to access the menu; import the parameters

or exit the parameter entering process
Arrow keys:
Used to enter settings as shown in the operating

help page
You will find the separate key significances listed in the table on
the following page.

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Description
12
Function
Button
Name
Description
Edge SET-UP
Calls up the edge guiding set-up mode

(only possible in MAN mode)
Line SET-UP
Calls up the line guiding set-up mode

(only possible in MAN mode)
Set-up mode
Arrow keys
Used to carry out operations as shown

in the footnote
ENTER
Imports the mode / parameter

settings
Exit set-up mode
ESC
Aborts the parameter entering

process
Menu
MENU

Calls up or exits the quick menus

The key must be held down for
at least 3 seconds to call up the
menus
Right arrow key
Used to enters a sub-menu or

parameter
Left arrow key
Pages back by one menu level

(does not exit the menu)
ENTER
Used to open a sub-menu or select

a parameter
ESC
Pages back by one menu level and

might also close the menu
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Description
12
1.7
Safety information
The safety relevant information in accordance with
DIN EN ISO 13857, DIN EN 349 and the industry specific accident
prevention regulations must always be taken into consideration
when installing the BST-eltromat equipment in the production
machine, these include:
There must always be a safe distance between the BST-eltromat
equipment and the machinery already installed on-site, such as
machine panels, building structures, etc.
Connection lines between the individual system components must
be laid so that nobody can trip over them, not pulled tight and well
anchored down.
Ensure that there is sufficient free headroom.
If the free passage is restricted, the relevant building components
causing the restrictions must be padded and a danger warning
signs must be affixed to them (yellow / black).
In principle, if the cable connections are (e.g. between the sensor
and sensors) disengaged then the sensor is no longer connected
to the power supply. Any infringements will result in the warranty
claim being invalidated.
The sensor has not been ATEX certified, i.e. it is not approved for
use in potentially explosive areas and must never be used in them!
Any transport safety devices that were attached to the guiding
device must be removed prior to commissioning.

Only trained specialist personnel are permitted to

undertake the assembly, installation and
commissioning!
Danger of cuts!
Never touch the edges of moving material webs!
Danger of crushing!
Never reach into the area inbetween the fixed lower
frame and the guiding devices moving upper frame
(rotating frame or swivelling roller guide).
Never reach into the area inbetween moving rollers!
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Description
12
Ensure the equipment is electrically isolated before
starting work. To this end always carry out the
following activities:
1. Switch off and disconnect.
2. Protecting against the voltage being switched back
on
3. Determine that the unit is voltage-free
4. Earth the unit.
5. Cover or shield any adjacent parts that are still live.
Only then can the relevant work be undertaken!
1.8
Do not use the chassis or machine frame as a

climbing aid or a stepladder.
Do not remove any of the safety devices.
Actuator movements will be run by the drive even

during function checks away from the production
machine and/or during commissioning.
The relevant safety arrangements must implemented
during performance checks!
Monitor the overall safety concept of the production
machine during commissioning!
Laser
A laser is used as a positioning aid when positioning
the sensor.
This laser unit has been classified by the manufacturer as a
Class 2 laser in compliance with DIN EN 60825-1:2001-11.
This laser will not cause eye damage, even after long radiation
periods and even if other optical tools (lenses, etc.) are used in the
beams path.
1.9
Emissions
The A-rated equivalent continuous sound level of the equipment is
less than 70 dB(A).

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Assembly
10
2. Assembly
2.1
Installation site requirements

The following points must be taken into consideration when
choosing the sensor and control panels locations:
The sensor and the control panel must be installed in a dry,
non-vibrating area and be positioned ergonomically.
The operator must be able to access the control panel easily.
Ensure that sunlight or other external light sources do not cause
unwanted reflections on the screen.
Strong electro-magnetic fields in the immediate vicinity of the
sensor, the control panel or the sensors can result in
malfunctions.
Take note of the permitted ambient conditions.
Temperature:
0 - +45C (maximum)
Humidity:
5 - 90%, no condensation
See chapter 2.1.1 as well regarding this.
The sensor and the control panel have not been ATEX
certified, i.e. they are not approved for use in potentially
explosive areas and must never be used in them!
2.2
Sensor installation
2.2.1
General information
This chapter describes the procedure for installing the sensors
using the holders supplied in the package or the connection
options available if using a holder supplied by the customer.
2.2.2
Installing the sensor using the holder supplied in the package

A square holder bar has to be used with the holder supplied in the
package for the CLS Pro 600 sensor. Two sizes can be used,
25x25 mm and 35x35 mm.
The holder consists of a special holding device that enables both
sizes to be used.
Fit the holding device onto the square holder bar and slide it into
the required position together with the sensor.
Now tighten up the securing bolt to clamp the holding device into
place on the square bar.
See drawing on the next page.

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Assembly
10
Holder unit
Square bar
Securing screw
2.2.3
Installing the sensor using a holder

supplied by the customer
If the sensor has been supplied without a holder, then the
customer must provide a relevant securing device. Securing
threads are available at the sensor enclosure for this purpose.
The connection sizes can be found in the following drawing.
55
67
6
21,5
55,5
50,1
10,7
M6 / 7 deep securing threads for

securing holder provided by customer
(on both sides)

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Assembly
10
2.2.4
Setting the gap between the

sensor and the sensing roller
The optimum gap between the sensor and the sensing roller can
be set up using the measuring window protective packaging.
The measuring window protective packaging is an integral
part of the overall packaging!
In this case you must attach the protective packaging to area
around the sensor enclosures measuring window.
Slide the sensor along in the sensing roller direction until the
protective packaging lies up against the sensing roller (see
drawing).
Pull the protective packaging out to one side afterwards.
Sensor enclosure
Protective packaging
Sensing roller
20
2.2.5

The control panel can be mounted on the sensor in four different
positions (each one offset by 90 from the other) (see diagram).
1
The sensor is prepared for installation in Position 1 when

delivered from the factory.
The control panel mounting position must be altered accordingly if
the sensors control panel cannot be operated correctly due to the
existing installation situation. The relevant procedure is described in
the following.

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Assembly
10
1. Unscrew the four control panel

securing screws.
2. Carefully pull the control panel
upwards and away from the
sensor.
3. Turn the control panel into the
required position
(see illustration above).
Securing screws
4. Take note of the cable guide for

the connecting cable.
Do not crush or clamp the
cable.
There is a cut-out in the control
panels enclosure and the cable
should be fed out through it.
Cut-out
5. Use the four securing screws to

attach the control panel to the
sensor.
2.2.6 Rotating the control panel

The control panel can be rotated on the supporting ring (see
drawing in point 1.4.1.2).
Therefore unscrew the control panel 1 from
the mounting plate 2 and remove it.
After that loosen the fastening screws of the

mounting plate 3 .
2
Now rotate the mounting plate 2 in the

desired direction 4 .
Afterwards tighten the fastening screws 3
again and screw the control panel 1 onto the
mounting plate 2 .
3
4

Attention: Dont crush or clamp the

connecting cable!
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Assembly
10
2.3
Installing the control panel
2.3.1
General information
This Chapter describes the procedure for installing the control
panel when using the sensors with control panel removed (see
Chapter 1.4.1.3).
Strong electro-magnetic fields in the immediate
vicinity of the control panel can result in
malfunctions. You must ensure that the control
panel is not mounted close to components that use
mains power or power lines when installing in a
control console or a control station. Always
maintain a minimum clearance of 100 mm!
2.3.1.1
Installation versions
The control panel enclosure enables the following installation
versions to be used:
1. Wall mounting
The control panel is secured to a level surface.
Refer to Chapter 2.3.3 for the procedure.
2. Console mounting
The control panel is installed in an existing on-site control
console or a control station.
Refer to Chapter 2.3.4 for the procedure.
A CLS Pro 600 securing kit, which is available as
an option, is needed to install the control panel
in a control console (BST-eltromat Order-No. 133
459).
2.3.1.2
Cable extension
An optional cable extension is needed to connect the control panel
to the sensor.
Cable extensions are available in the following lengths:
Cable lengths
BST-eltromat Order-No:
2m
131 993
5m
131 994
10 m
131 995
It is also possible to combine different cable

lengths. The maximum permitted full length of 20 m
between the sensor and the control panel must
never be exceeded!

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Assembly
10
2.3.2
Dismantling the holder

The holder must be removed before the control panel and holder
can be removed.
1. Unscrew the holders securing screws in

the enclosure
2. Pull out the holder.
Sensor enclosure
Securing screws
Holder
3. The next procedures depend on the type

of installation.
Refer to Section 2.3.3 for a wall mounting
or Section 2.3.4 for a console mounting.
2.3.3
2.3.3.1
Wall mounting
Securing hole diagram
105

93
105
93
4x M3
Control panel
enclosure
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Assembly
10
2.3.3.2
Preparations
Control panel
connection cable
1. Unplug the control panel connecting

cable from the sensor (plug X100).
Plug X100
Securing screws
2. Unscrew the holders four securing

screws from the sensor enclosure.
Securing screws
Plug
3. Pull the holding ring and control

panel sideways out of the groove
in the sensor enclosure.

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Assembly
10
securing screws and place to one
side.
These screws will be needed for
the wall mounting later on.
Pull the control panel out of the
control panel enclosure
Now pull the connecting cable and
the plug carefully through the cutout in the controller enclosure.
2.3.3.3
Assembly
1. Fit the M3 threads in the holes as

shown in the securing screw hole
template
(see Chapter 2.3.3.1).
2. Use the four M3 screws to screw

the control panel on.
The four hexagon screws that
secured the control panel to the
sensor when the unit was
delivered can be used for this.
3. Use the optional extension cable to

connect up the control panel to the
sensor (see Chapter 2.3.1.2).
Dont crush or clamp
the cable!
4. Plug the extension cable connector

into the sensors X100 socket.
Securing screws

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Assembly
10
2.3.4
2.3.4.1
Control console installation

Installation cut-out
+1
2.3.4.2
101
+1
101
Preparations
A securing kit, which is available as an option, is
needed to install the control panel in a control
console (BST-eltromat Order-No. 133 459).
Control panel
connecting cable
1. Unplug the control panel

connecting cable from the
sensor (plug X100).
Plug X100

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Assembly
10
Securing screws

securing screws and place to
one side.
These screws will be needed
for the console installation later
on.
3. Pull the control panel out of the
sensor enclosure
Pull the connecting cable and
the plug carefully through the
hole in the sensors enclosure.
Securing screws
Plug
2.3.4.3
Assembly
Threaded
pins
1. Cut out the section

(see Chapter 2.3.4.1).
2. Carefully push the control panel
into the cut-out section.
3. Use two of the securing screws
to screw the two securing plates
(part of the installation kit) onto
the back of the control panel.
The four hexagon screws that
secured the control panel to the
sensor when the unit was
delivered can be used for this.
Securing plates
Control panel

Threaded pin
max. 15 mm
Securing plates
Top view
Threaded pin
4. Screw the four threaded pins

into the securing plates until the
control panel is held firmly in
place.
5. Use the optional extension

cable to connect up the control
panel to the sensor (see
Chapter 2.3.1.2).
6. Plug the extension cable
connector into the sensors
X100 socket.
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Installation
3. Installation
3.1
Fitting the cable connections
Warning!
All connecting cables must be laid without being tight
and you must ensure that there is no danger of
anyone tripping over them.
Cable connections between the specific units
(sensor, sensors, actuator, etc.) must comply with
the connection diagram.
Tighten up the securing screws in the plugs
Ensure that the voltage supply has the correct
potential equalisation in accordance with the local
regulations.
3.2
3.2.1
Sensor
Enclosure socket
X100
Enclosure plug /
socket
X101
X80
Function
Remark
X100
Control panel connection (plug)
X101
Controller connection (socket)
X80
I/O connection
(optional: Terminal Box BST-eltromat
STB 1) connection box with terminal
strip for onsite connections; See
Appendix 4 for layout
Analog O/P 0 - 10V

External lighting , trigger
O/P, +12V / 5 mA
External lighting,
switched against +24V
Error O/P,
switched against +24V

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Installation
3.3

There are 3 service LEDs fitted on the sensor enclosure and they
have the following significances:
H1
H3
H2
3.3.1
LED
H1
H2
3.3.2
LED
H3
Bus status LEDs

Name
RUN
ERR
Status
Bus name
Meaning
OFF
STOPPED
The unit is in the initialization phase. No data

transfer can take place.
FLASHES
The unit is in PREOPERATIONAL mode.

PREOPERATIONAL Initialisation is completed.
The unit can be started.
ON
OPERATIONAL
OFF
NO ERROR
FLASHES 3 x
SYNC ERROR
ON
BUS OFF
The unit is in OPERATIONAL mode.

The unit is running OK.
No errors present.
No SYNC report has been received.
The interface controller is in BUS OFF mode.
Unit status LED

Name
PROG
Status
Meaning
OFF
The unit is in an undefined state.
FLASHES
The unit program is running OK.
ON
The unit is in an undefined state.

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Installation
3
3.4
DIL switch settings

The S4 DIL-switch is used for making application specific settings.
DIL switch

Meaning
S4.1
Not used at the moment
S4.2
S4.3
S4.4 = ON
Sets the sensor up as a stand-alone system

In this case the sensor is used as the NMT master and
bus system sync generator.
S4.4 = OFF
Set up the sensor to work with ekrPro Com /

ekr 500 Plus / EKR 1500 / CCD Line Guider
60
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Commissioning
4. Commissioning
Warning!
Only qualified and trained personnel are permitted to
undertake the commissioning!
Danger from the power supplies!

You are only allowed to open the sensor or other
components if the power supplies have been switched
off!
Requirements:
The web guiding system has been fully wired in, i.e. the
cable connections between the specific web guiding
components have been made.
The sensor is connected to the power supply.
The sensor switches (see 3.4 and 6.1.1) and the panel
(see 6.1.2) have been set up for the appropriate
application.
The following information window will be superimposed on
the screen if the panel cannot make bus contract with the
sensor:
The following are displayed:

The panels node number on the bus
(Commander Node)
The synchronization status (SYNC)
The module status (Modulstate)
Whether the sensor has been detected
on the bus (Sensor at ...)
Whether the terminator resistor has been
set up (Resistor)
There must always be one sensor and one panel with
corresponding nodes present on the bus (e.g. sensor = 41
and panel = 111) so that the system can work correctly.
If the sensor is not detected then this will be indicated, as
the bus connection has not been made. Always check the
connection cable and the plug in this case.
Furthermore, you can also read whether the terminator
resistor has been set up correctly or not.

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Commissioning
4.1
4.1.1
Menus
General information
Setting up and operating the sensor are menu-controlled
processes. The menus differ between:
Main menu
Quick menu
Set-up mode
All of the parameters that are needed to set up the sensor are
included in the main menu. The structure is a hierarchal structure
(see menu structure in Section 4.1.3.4).
The parameters are user organized, i.e. you can assign any
parameter to a user level. In this case only the parameter that the
logged-on user has access rights to will be displayed
(see Section 5.6 Expanded operation as well).
Parameters that are required for the respective application can be
assembled in the quick menu. This gives you direct access.
Assigning the quick menu is covered in Section 5.6.4.
Set-up mode enables you to set up the job specific parameters for
the material and define the guiding mode (line / edge).
4.1.2
Input options
Entries must be made in different sections of the menus; select the
entries from the options list or activate the functions.
The changes are made as follows:
Direct via the entry screen. The positions that have to be
changed will flash.
or
In the footnote. The selected parameter is displayed
showing the current setting here. The current setting will
flash, which is the indication that adaptation is needed here.

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Commissioning
8
4.1.2.1
Alphanumerical /
numerical entries
Proceed as follows to make direct entries in the input screen:
The positions that have to be changed will flash.

Use the up or down arrow keys to select the required
number / the required letter. The numbers 0 - 9 will be
displayed first and then the alphabet from A - Z.
Press ENTER to confirm the selected number / selected
letter.
If the entry consists of several places then you must use the
right arrow key to select the next place. The entry must
now be made as described above.
Proceed as follows to make an entry in the footnote:
The positions that have to be changed will flash.

Use the up or down arrow keys to select the required
number / the required letter. The numbers 0 - 9 will be
displayed first and then the alphabet from A - Z.
Press ENTER to confirm the selected number / selected
letter.
If the entry consists of several places then you must use the
right arrow key to select the next place. The entry must
now be made as described above.

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Commissioning
8
4.1.2.2
Options list
An entry from a default list can be selected from an option list.
Example:
Select the required parameter.
Confirm the selection by pressing ENTER. This will open up the

settings window.
Use the up / down arrow keys to scroll through the entries

displayed in the list.
Press ENTER to confirm the selected entry.
The entry will be imported.
4.1.2.3
Checkbox
The associated parameter can be activated or deactivated using
the checkbox.
Example:
Select the required parameter. The current status will be displayed
in the footnote at the bottom of the setting up window.
Use the up / down arrow keys to activate
function.

or deactivate
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Commissioning
8
4.1.3
Main menu
The menu contains all of the parameters needed to run the sensor.
4.1.3.1
Navigating around the main menu

Use the arrow-keys to navigate within the main menu.
The selected entry will be displayed with a highlighted background.
The entire main menu cannot be displayed in a single window. The
window will scroll down automatically when the bottom of the
window is reached. The menu displayed in the window will be
moved upwards automatically when scrolling downwards and
downwards when scrolling upwards.
Press ENTER to confirm the parameter or sub-menu selection.
Press the ESC key to cancel the entry.
4.1.3.2
General information
The separate menu section descriptions assumes that the menu
has already been called up.
Opening the menu will only be displayed once. Follow this
procedure before you start to edit the specific parameters:
1. Hold the MENU key on the panel down for at least 3 seconds.
2. The main menu will be displayed in the footnote at the bottom

of the screen.
3. Select the enter m entry here (will have a green border

around it) and then confirm the selection by pressing ENTER.
4. This menu will be displayed.
You can now select and optimize the parameter that you need
(see Section 5.7 as well).

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Commissioning
8
4.1.3.3
Entering the path

The relevant path going to the description of a specific main menu
section will be displayed alongside the description. Only the
relevant window will be displayed in the actual description.
Example: Proceed as follows to set up the sensor parameter:
1.
2.
Log on as Admin.
Open the main menu first.
3.
Now select the configuration sub-menu.
4.
Select sensor and then open the setting up window.
The path details will then be displayed in the description

\\configuration\sensor.

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Commissioning
8
4.1.3.4
Menu structure
Access password level: operator
change user (Section 5.6.1)
Access password level: administrator

System in setup mode
configuration (Section 5.7.1)

commander
sensor
remote control ekr
mounting position
edit menu configuration
select configuration
save configuration
delete configuration
Access password level: operator /

maintenance
parameter (Section 5.7.2)

jobs
illumination
contrast detection
contrast tracking
adaption settings
splice misalignment
line width tolerance
position averaging
recapture factor
web stop detection
remote control ekr (Section 5.7.3)

gain factor Xp
Access password level: maintenance

display (Section 5.7.4)

signal view type
system info (Section 5.7.5)
Access to the different menus and sub-menus depends on the assignment

to the password levels.
You will find the assignment according to the factory default settings in
appendix A3.
You can adapt those assignments. The procedure is described in section
5.6.3.
Explanations for the specific menu sections can be found in Section 5.7
Signification of the main menu parameters.

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Commissioning
4.2
Commissioning with a controller
4.2.1 ekrPro Com60

See Quick Reference Guide
Web guiding system ekrPro Com60 with CLS Pro 600
(MD.337.01.xx).
4.2.2 ekr 500 Plus

Web guiding system ekr 500 Plus with CLS Pro 600
(MD.341.01.xx).
4.2.3
EKR 1500 / CCD line guider

and CAN - Module bus coupler
Web guiding system EKR 1500 with CLS Pro 600 and
C2M module
(MD.351.01.xx).

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Operation
31
5. Operation
5.1
General information
If the sensor will be used an integral part of a projected BSTeltromat system then the standard configuration has already been
completed. However, the onsite set-up (line or edge) still has to be
undertaken.
If required or if necessary, you can:
a) Create a quick-menu
b) Create and save a job specific configuration.
The procedure for this part is given in Section 5.5 Standard
operation.
If the sensor is changed onsite (with or without the panel) then a
new component optimization is required. Parameter settings might
have to be remade. Optimizing the specific parameters and their
significances are described in Section 5.6 Expanded operation.
5.2
Operating display
The CLS Pro 600 screen display depends on the mode that the
sensor will be working in. We differentiate between set-up mode
and scanning mode. The menu can be called up from either
mode. However, access to the specific sub-menus is differs.
5.2.1
Set-up mode display window

The sensor settings are made via the guiding job in set-up mode.
The parameters needed for the setting up will be displayed using
graphic symbols and numerical values on the control panel screen.
You will find the significances for the individual symbols in the
following illustration.
Sensor details
Current operating mode

(controller)
Status bar
Shows you which modes the sensor
and the controller are working in.
See Section 5.2.3 as well.
Measuring area
Shows the edges / lines lying in the
measuring area and marks the
selected edge / line.
Numerical contrast
quality details.
Possible contrast
Contrast quality of the edges / lines lying
in the searched area graphically
displayed.
Operating help
Operating help has been integrated
in the footnote. This shows you how
the optimization can be run in the
displayed window.
Runs the settings for the

selected function
Import the settings by pressing the

ENTER key
Pre-select the setting up functions by using the up / down arrow keys.

Activated in the standard settings are:

1.
Move search area
2.
Change size of search area
3.
Other functions are being prepared
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Operation
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The background is always blue in set-up mode.
5.2.2
Scanning mode display window

Current operating mode
(controller)
Status bar
Shows you which modes the sensor
and the controller are working in.
See Section 5.2.3 as well
Numerical contrast
quality details.
Operating help
Operating help has been integrated in
the footnote. This shows you how the
optimization can be run in the displayed
window.
Measuring area
Shows the tested edge / line and
displays the standard set point.
Contrast
Contrast quality of the tested edge /
line is graphically displayed.
Set point adjustment (W)

in AUTO mode
Move guiding device left / right (mot)
in MAN mode
Pre-selects the ekrPro Com60

mode and other remote control
functions
The background will flash red if an error occurs (line or edge

not detected), regardless of the mode being used
The background is green in automatic mode (controller).

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Operation
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5.2.3
Status bar
The current statuses that the sensor is in are displayed in the
status bar as well as the controllers current operating mode
(except for stand-alone mode).
Sensor in edge mode
Sensor in line mode
Sensor in set-up mode
Sensor in stand-alone mode
Sensor transmitting an interlock
Sensor has not detected a valid edge
Controller has activated Watchdog edge 1
Controller has activated Watchdog edge 2
Controller is in manual mode
Controller is in automatic mode
System is in servo-center position (SC mode)
No controller detected on the bus.

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Operation
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5.3
Controlling the ekrPro Com60 /

ekr 500 Plus controllers remotely
The sensors panel enables the controller to be controlled
remotely. In this case the remote control function must be activated
beforehand. Check this setting. Log on as Admin and call up the
main menu afterwards and then select the \\configuration\remote
control ekr sub-menu. The enable remote control function must
be activated.
5.3.1
Manual mode
Set-up and system configuration is carried out in this mode.
Use the up or down arrow keys to select the operating mode
Manual.
The selected mode will be displayed with a green border
around it.
Press ENTER to confirm your selection
The current mode will be displayed in the top right corner of the
screen.
The sensor will switch over to the operating mode Manual.
5.3.2
Automatic
Automatic material web controlling is carried out in this mode,
depending on the scanning mode that was selected (edge or line).
Use the up or down arrow keys to select operating mode

Automatic.
around it.
screen.
The sensor will switch over to the operating mode Automatic.

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Operation
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5.3.3
Servo-center position
The material web will always be kept in the servo-center position in
this mode.
Use the up or down arrow keys to select servo-center
position.
around it.
screen.
The sensor will switch over to the mode servo-center position.
5.3.4
Moving the set point position (W-value)

Use the left / right arrow keys in automatic mode to adjust the set
point.
Move set point.
5.3.5
Moving the guiding device

Use the left / right arrow keys in manual mode to move the guiding
device to the left or right.
Move guiding device
5.3.6
Adjusting the controller gain.

The controller gain can be reset via the \\configuration\remote
control ekr\gain factor XP parameter.
You must be logged on as Admin.

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Operation
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5.4
5.4.1
Operation
General information
Danger of cuts!
Never touch the edges of moving material webs!
You are only allowed to run set up when the
production machine is stopped.
The guiding mode is determined and an automatic equalization to

the characteristics of the material that has to be scanned is run
during the set-up.
5.4.2
Activating line set-up / edge set-up

Use the set-up keys to select the type of set-up (line or edge) that
you want to use.
Attention: Set-up can only be run when the controller is in MAN
or SC mode.
5.5
Standard operation
Certain settings, i.e. the so-called jobs, have been set up in the
main menu for the current applications (e.g. slitter, etc.). All of the
necessary basic settings will be implemented when the required
job is selected. You only have to enter the necessary set-up (edge
or line) for the work. The system is now ready for operation.
5.5.1
Selecting a job
Jobs are loaded via the \\parameter\jobs\choose job\load job
menu.
The following selection window will be displayed.

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Operation
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You can select between the jobs entered in the factory here.
DEFAULT:
Resets the default factory settings
COLORED LINE:
These settings are used when a colored line

has to be tracked and it lies in a field with
changing conditions.
SMALL LINES:
This setting must be used if lines with a width

of less than 0.5 mm have to be scanned.
STRICT CHECK:
Select this setting if very constant measuring

and printing conditions are present,
regardless of whether there is a lot of noise
present in the field. In this case the system
will block it relatively quickly, but the danger
of latching on to contrast caused by noise is
minimal.
Use, for example, if there are large breaks in
the line (ratio between the broken and usable
signal > 20%).
VERY TOLERANT: Select this setting if extremely poor

measuring conditions are present (uneven
web running, changing print quality, etc.) but
no noise spikes. The number of blocking
actions undertaken will be kept to a minimum
in this case.
Use, for example, when the color of the edge
being scanned changes frequently or if the
print in alignment mode is uneven.
If you are unable to enter any of these settings for your application
you can use the relevant settings to create your own jobs. The
procedure is described in Section 5.6.2.
If you have changed over to set-up mode or if the set-up line or
set-up edge keys are pressed again in set-up mode, then the
currently loaded job will be displayed on the screen for 2 seconds.
If it is not displayed, then the system will be operated using the

machine default values or manual modified parameters, which
have not been assigned to a job.

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5.5.2
Edge set-up mode

1. Use the arrow keys to select
MAN mode 1 .
The selected mode will be displayed

with a green border around it.
Confirm the selection by pressing
ENTER.
The current mode will be displayed in
the top right of the screen.
2. Press key SET-UP EDGE 2 .

The LED inside the SET-UP key will
illuminate. The LED inside the ENTER
key will flash.
The sensor light will be switched on
and it will flash. The laser is switched
on and the laser line will be visible
simultaneously.
K1
K2
3. Use the laser line to position the
3 mm
25 mm
K1 K2
sensor on the edge to be scanned.

Use the mechanical adjustment device
to fix it in position.
The edge with the best contrast will be
selected automatically by the system.
In this case it is edge K1.
4. a) If the pre-selected edge is to be

used for the controlling, then no
other settings have to be entered.
Laser line
Press the ENTER button.

The LEDs inside the ENTER and
SET-UP keys will be extinguished.
The display will change over from
set-up mode to scanning mode.
or
b) If edge K2 has to be used for the
guiding then the arrow keys must
be used to define the search area.
In this case you must select
define search area and set up the
size of the search area accordingly.
5. Press the ENTER button.

The system will now switch back to
AUTO mode (operating mode).
The edge set-up is finished.

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31
5.5.3
Line set-up mode

Standard
1. Use the arrow keys to select
MAN mode 1 .
The selected mode will be displayed
with a green border around it.
Confirm the selection by pressing
ENTER.
The current mode will be displayed in
the top right of the screen.
2. Press LINE SET-UP. 2

The LED inside the SET-UP key will
illuminate. The LED inside the ENTER
key will flash.
The sensor light will be switched on
and it will flash. The laser is switched
on and the laser line will be visible
simultaneously.
3. Use the laser line to position the
L2
L1
25 mm
L2 L1
camera on the required line.

Use the mechanical adjustment device to
fix it in position.
The line with the best contrast will be
selected automatically by the system.
In this case it is line L1.
4. a) If the automatically pre-selected line is to

3 mm
be used for the controlling, then no other

settings have to be entered.
Laser line

or
b) If line L2 has to be used for the
guiding then the arrow keys must
be used to define the search area.
In this case you must select the
search area position and then the
search area size functions and
then define the search area.
The display will change over from set-up
mode to scanning mode.
5. Press the ENTER button.

The system will now switch back to
AUTO mode (operating mode).
The line set-up is finished.

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Operation
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LK1
LK2
Area-Tracking
If the conditions are present, as shown in the example, then the
displayed pre-selection will be used for the standard settings.
This can result in the controller producing unclean web guiding,
due to the unevenness of LK1.
Left edge
Tested area
= =
Smallest
position
in the line
The Area-Tracking will have to be used in this case.

Only one edge (LK2) will be tracked, but this will be compared
by checking the color of an area alongside the edge.
This will enable the noise spikes to be suppressed and prevent
the system from jumping around.
LK1 can no longer be included, as the search area has been
reduced. The search area is displayed here.
We recommend that the setting is made so that the left edge of
the search area lies approx. over half of the smallest point in
the line.
The area that has to be checked must always lie on the side of
the edge on which the crosshairs lie.
The panel display will look as follows:
42%
This edge will

be tracked.
Search area limit

(left edge)
If the search area is enlarged then the are that has to be

checked will be enlarged automatically.
Normal line tracking using two edges will be resumed
automatically as soon as a second edge is detected inside the
search area.

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Bedingungen werden von
Operation
31
5.6
Extended operation
The system parameters are saved in the main menu.
The menu structure is shown in Section 4.1.3.4.
You can run the required optimization from here if the preconfigured settings cannot be fully used for a specific type of
machine.
The settings must be entered in set-up mode.
The significances of the specific parameters are described in the
following.
5.6.1
Change user
Use this parameter to assign or change the user level in a dialog
window. Different setting up options are available, but they depend
on the user level. Which parameter a user can adapt and which
functions he can use are defined in the configuration menu (see
Configuration section). Assignments have already been set-up in
the factory (see factory default settings).
However, the system should be created so that the user only has
to log on as the administrator, in order to run a complete
commissioning process. Implement any relevant adaptations
necessary when you assign user levels to the specific parameters
(see Section 5.6.3).
The procedure for selecting the user levels is described in the
following, e.g. for commissioning or operating.
1. Mark the change user entry and press ENTER to confirm it.
2. Define the user levels in the following dialog window. The

following are available for use:
operator
(no password)
maintenance (password = 00001)
administrator (password = 00002)
Use the up or down arrow keys to select the required level
and then press ENTER to confirm it.
3. You will be asked to enter a password afterwards.
Enter a valid password here and then press ENTER to confirm
it.
You are now logged into the selected user level. You can now
adapt the parameters that can be accessed from this level.

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5.6.2
Job administration
It might be necessary to enter different measuring settings due to
the variety of materials and print images processed in the different
applications. A relevant measuring parameter set, consisting of
material and/or job specific parameters can be saved as a Job.
These jobs can be called up whenever necessary. This enables
you to set up repeat jobs quickly and without any errors.
Certain basic jobs have already been pre-configured in the factory
and are available under the \\parameter\jobs\choose job\load
job menu (see Section 5.5.1 as well).
5.6.2.1
Saving a job
Proceed as follows if you want to create specific jobs for the
application:
1. Set up the necessary parameters first.
2. Select the \\parameter\jobs\save job menu afterwards. An
entry screen will be displayed, in which you can use the arrow
keys to enter the job name.
3. Press ENTER to confirm your entry. The settings will be saved
under this name in the job list.
5.6.2.2
Selecting a job
1. Call up the \\parameter\jobs\choose job\load job menu.
The selection list of existing jobs will be displayed on the
screen.
2. Use the up / down arrow keys to select the job that you want
and then press ENTER to confirm your selection.
3. The selected job will be loaded. A relevant information window
will be displayed after the loading has been completed
successfully.

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5.6.2.3
Deleting a job
A saved job that is no longer wanted can be deleted.
Call up the \\parameter\jobs\choose job menu. A selection list of
saved jobs will be displayed. Use the up / down arrow keys to
select the job that you want to delete and then press ENTER to
confirm your selection. The job will be deleted.
5.6.3
Assigning user levels

to the parameters
Access rights can be assigned to specific parameters via the
\\configuration\edit menu configuration sub-menu, i.e. only
those holding access rights can access parameters that have been
assigned a user level.
Attention:
The \\configuration\edit menu configuration submenu can only be called up in set-up mode and you
have to be logged on as Admin.
A relevant information window will be opened up if you
try to call it up from scanning mode.
Procedure:
2
1. Call up the \\configuration\edit menu configuration sub

menu.
The dialog window is sub-divided into the following sections:
Parameter display
Assigned user levels
Footnote with user help.
Only the parameters that the current user hold access rights to will
be displayed in the parameter screen.
Assignment:
1. Use the up / down arrow keys to select the parameter that you
want to optimize and then press ENTER to confirm your
selection.
2. The associated editing window will be opened. The time [ms]
parameter window is used as an example here.
3. Now select access at level.
You can now define the user level in the option field on the right
that will enable users to view / use this parameter. Confirm the
entry by pressing ENTER.
4. The display will return to the configuration screen.
The relevant symbol will be displayed in the user level column.

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Symbol definitions are as follows:
Operator
Maintenance
Administrator
BST-eltromat-Support
5.6.4

Parameters that are required for the current application can be
assembled in the quick menu.
15 places can be assigned. The displayed sequence is determined
by the numbering (no slot). A known weighting can be used here.
The entries with the highest numbers (slot places) will be ignored if
there are more than 15 entries.
Procedure:
1. Call up the \\configuration\edit menu configuration submenu.
2
The dialog window is sub-divided into the following sections:
1
2
Parameter display
Entry defining if the parameter will be displayed in the
quick menu or not.
Footnote with user help.
Only the parameters that the current user holds access rights to
will be displayed on the screen.
Assignment:
2. Use the up / down arrow keys to select the parameter that you
want to optimize and then press ENTER to confirm your
selection.
3. The associated editing window will be opened. The
illumination parameter window is used as an example here.
4. Now select quickmenuslot.
You can now select from the option field on the right if, when
and in which place this parameter will be displayed in the quick
menu.
Confirm the entry by pressing ENTER.
5. The display will return to the configuration screen.
The entry will be displayed with the symbol in the quick menu
column.
You can easily call up the quick menu whilst working just by
pressing the MENU key. However, there must be at least one
parameter selected for the quick menu. Otherwise it is virtually
deactivated.

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5.7
5.7.1
Main menu parameter significances

Configuration
The sensor, panel and mounting position settings are entered via
the Configuration sub-menu.
Attention: You can call up this sub-menu with password level
Admin and in set-up mode.
\\configuration\commander\
commander
The parameters that apply to the panel are

configured in this sub-menu.
display dimtime:
This parameter can be used to dim the

panels LCD display. The screens
background illumination brilliance will be
dimmed after a set period has expired. The
screen will be brightened once again when a
key is pressed and the action will also be
executed.
Setting range:
0 15 min
Default setting:
5 min
The screen will not be dimmed if 0 min is
entered as the setting.
active USB:
Activates the memory function.

The panels configuration data can also be
accessed via the USB interface and this data
can also be saved externally if necessary.
Furthermore, this also gives you the option of
loading firmware updates. Press the ENTER
or ESC buttons to shut down the connection.
manual settings:
Other setting up options can be activated in

set-up. These are:
enable alternative edge:
This gives you the option of selecting an
alternative contrast. The left edge limit will
flash red on the screen. You can select any
other edge that is found.
.
enable alternative 2 edge:

This gives you the option of selecting a rear
edge for line scanning. The right edge limit
will flash red. You can select any other edge
that is found.
enable alternative line:
This gives you the option of selecting an
alternative line. Both edge limits will flash red.
You can select any other line that is found.

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hide menu:
If the parameter is active you can call up the

main menu by holding down the menu key for
3 seconds.
If the parameter is inactive you can access
the main menu via the entry in the quick
menu.
Note: You must completely exit the menu
(quick menu as well) at least once before you
can deactivate hide menu. Do not press the
ESC key as otherwise the changes will not be
imported.
disable operating error dialog:

Warning and information dialogs can be
suppressed whilst working if this parameter is
activated.

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\\configuration\sensor\
sensor
The parameters that apply to the sensor are

configured in this sub-menu.
guiding mode:
Use this parameter to define the control

process to be used when exiting set-up.
Setting options:
to middle: It will be controlled from the
center of the sensor measuring
area.
Attention:
With this setting:
Set-up will be run

from this line
The material will be moved

into the laser position after
switching over to automatic
mode
to setupposition:
The edge / line will be stopped in
the position entered during setup. The controllers set point will
be reset.
The material will not be moved.
keep value: The setting will not be changed
automatically when you exit setup.
The material will not be moved.
Pre-adjustment:

keep value
active USB:
Activates the memory function.

The panels configuration data can also be
accessed via the USB interface and this data
can also be saved externally if necessary.
Furthermore, this also gives you the option of
loading firmware updates. Press the ENTER
or ESC buttons to shut down the connection.
white balance:
Use this parameter to run a white balance for

the sensor and to equalize the center of the
sensors measuring area using the projected
laser line.
This setting requires a three step dialog for
completion.
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1. In the first step you will be asked to place a
white material under the sensor.
2. White balance will be run automatically

after you press ENTER. The run will be
displayed as an advancement cursor.
3. The successful white balance will be

displayed in an information window.
4. Now press the ENTER key to exit the

white balance process.

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guiding lock delay: Use this parameter to set up how long the last
measured value must be retained for until a
blocking signal is sent.
This will ensure that a minimum control time is
run when scanning a broken line and that the
guiding device can react.
Setting range:
Default setting:
0 9999 ms
20 ms.
dig. out reset delay:

Use this parameter to set up the delay
time needed for resetting the digital outputs.
Setting range:
Default setting:
0 9999 ms
0 ms
dig. out set delay: Use this parameter to set up the delay time
needed for setting up the digital outputs.
Setting range:
Default setting:
0 9999 ms
0 ms
mode digital out:
You can define which signal will be

transmitted from the digital outputs from here.
Only the guiding unlock and guiding lock
settings are available for these parameters at
the moment.
guiding edge:
Use this parameter to define the edge that will

be used for the controlling. This parameter is
only available for line scanning applications.
Setting options:
median of 1 and 2:
Standard setting
A median value will be created
using both edges of the line and
this will be generated as the
control position.
first edge: It will be controlled by the left
edge as displayed on the screen
second edge: It will be controlled by the
second edge.
Int. watchdog: Not used at the moment.
Pre-adjustment: median of 1 and 2

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\\configuration\remote control ekr\
remote control ekr
internal W-Val:
The parameters for the controllers remote

control are set up in this sub-menu.
Use this parameter to run a W-value internal

simulation.
We recommend that the parameter is only
activated in stand-alone mode, as a controller is
not used in this mode.
Setting options:
ON, OFF
Pre-adjustment:
OFF
enable remote control:

Use this parameter to switch the controllers
remote control option on and off.
Setting options:
ON, OFF
Pre-adjustment:
ON
unit for guiding position:

Use this parameter to define the measuring unit
that will be displayed on the screen with the Wvalue.
Setting options:
no
mm
inch
Pre-adjustment:
mm
If parameter no is set then the display will

concur with the controller.
step width of guiding position:
Use the left / right arrow keys in automatic
mode to set up the W-value. The size of the
adjustment made each time a key is pressed is
defined by this parameter.
If an arrow key is kept held down for 350 ms
then a new 150 ms adjustment step will be
introduced automatically.
If the arrow key is kept held down for longer
than the time defined in the time to increase
step width parameter it will switch over to the
adjustment step width defined in the fast step
width of guiding position parameter.

Setting options:
0.01 mm
0.02 mm
0.05 mm
0.10 mm
0.20 mm
0.50 mm
1.00 mm
Pre-adjustment:
0.05 mm
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fast step width of guiding position:
You can define the adjustment step width here
after which it will switch over from the time to
increase step width parameter if the arrow key
is kept held down for longer than the defined
time. It will reset back to the smallest
adjustment step width automatically when the
arrow key is released.
Setting options:
0.01 mm
0.02 mm
0.05 mm
0.10 mm
0.20 mm
0.50 mm
1.00 mm
Pre-adjustment:
0.2 mm
time to increase step width:

Use this parameter to define the time until it
switches over to the biggest step width.

Setting options:
off
0.5 s
1.0 s
1.5 s
2.0 s
2.5 s
3.0 s
3.5 s
4.0 s
4.5 s
Pre-adjustment:
off
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\\configuration\mounting position
The sensors mounting position is

defined in this sub-menu and the
different configurations are also set up
here.
Use the select parameter to select a preconfigured mounting position. You can
select from 4 different mounting positions
in principle, but mounting position A is
the standard setting and mounting
positions B D are optional and these
must be activated before you can use
them.
mounting position
select:
configuration:
Use the configuration parameter to

configure the selected mounting position.
The same configuration content and
procedure is used for all of the mounting
positions.
The procedure is described in detail in
connection with the start up with
controller connected.
See also
ekrPro Com60 with CLS Pro 600
Quick Reference Guide
(MD.337.01.xx)
ekr 500 Plus with CLS Pro 600
Quick Reference Guide
(MD.341.01.xx)
The system loads the last activated mounting position with each
system restart.
\\configuration\edit menu configuration\

The menu access rights and the quick menu position are defined in
this sub-menu.
See Sections 5.6.3 and 5.6.4 for more detailed descriptions.

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5.7.2
Parameter
The parameters that apply to the measuring process are
assembled in this section of the main menu.
Significances and procedures for the individual settings are
described below.
\\parameter\jobs\
jobs
The job administration procedure is described in detail in

Section 5.6.2.
\\parameter\illumination\
illumination
The parameters that apply to the lighting are set

up in this sub-menu.
time [ms]:
Use this parameter to set up the CCD line

illumination time. This affects the control
measuring cycle time.
If a value of > 2 ms is selected, then no more
details can be selected, e.g. slightly broken lines.
Setting range:
Default setting:
internal:
2 64 ms
2 ms
Use this parameter to configure the bright field

illumination.
The settings are set up automatically in the
standard application.
If a reasonable value cannot be set up in
automatic mode, e.g. due to the expected
different illumination situations (undulating,
smooth material), then automatic will be switched
off and the required value can be set up using the
brightness parameter.
brightness
Setting range:
0 100 %
0% means that the bright field illumination is
switched off.
100% means maximum brightness.
automatic
Setting options: ON, OFF
Pre-adjustment:
ON
The optional and external parameters are not used at the

moment.

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\\parameter\destination\
destination
Use this parameter to set up over- or

underexposure for the relevant area in automatic
mode.
These settings can also be used for weak colors
inside a light background.
Setting range:
Pre-adjustment:
\\parameter\contrast detection\
0 300%
100%
(i.e. no overexposure)
contrast detection
The parameters that apply to the contrast
detection are set up in this sub-menu.
quality:
Use this parameter to set up the lower contrast

search threshold.
This setting is only available when the auto
adjustment parameter is switched off.
Determining the search threshold can be helpful
when, for example, a contrast that varies
considerably is present.
Setting range:
10 100
Pre-adjustment:
Automatic
A 10 setting is used to detect weak contrasts
and a 100 setting is used for detecting good
contrasts
auto adjustment:
Switches the automatic determining of the
contrast detection search threshold on and off.
Setting options:
ON / OFF
Pre-adjustment
ON
min. line width:
This parameter is used to define the minimum
width and it is needed to ensure that the system
detects a line as a line.
Setting a high value will prevent noise being
generated by high-contrast scratches, etc.
A smaller value can be set up if very small lines
are detected reliably.
Settings:
0.1, 0.2, 0.3, 0.4 & 0.5 mm
Default setting: 0.3 mm
\\parameter\contrast tracking\

contrast tracking
The tracking conditions for exceptional materials
are optimized in this sub-menu, e.g. poor contrast
or print edges with different colors.
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plausibility check:
This sub-menu includes the parameter that will be
used to check the plausibility.
This is described below.
edge color
This parameter defines the type of color checks to be
used for edge scanning.
The details of how the color will be checked always
refer to the screen display.
Setting options:
all
off
right side only
left side only
Pre-adjustment:
all
edge intensity
This parameter defines the type of intensity checks to
be used for edge scanning.
Setting options:
all
off
right side only
left side only
Pre-adjustment:
off
line color
This parameter defines the type of color checks to be
used for line scanning.
It describes which color will be checked.
Setting options:
all = color checks the right side, the left
side and the line
off = no color checks
only left side = color checks run on the
left side only
only right side = color checks run on the
right side only
only line = only the line color will be
checked
only not line = color checks the right side
and the left side but not the
line
Default setting:

only line
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line intensity
This parameter defines the type of intensity checks to
be used for line scanning.
Setting options:
all
off
only right side
only left side
only line
only not line
Pre-adjustment:
only line
See
line color
for the
significance
edge polarity
Use this parameter to define whether a polarity test
will be run or not. We recommend that this parameter
is always switched on.
Switching off is only makes sense if an object with
changing colors has to be scanned.
Setting options:
ON, OFF
Pre-adjustment:
ON
edge sharpness
Use this parameter to define whether the contrast
transfer point sharpness (slope) has to be checked.
Setting options:
ON, OFF
Pre-adjustment:
OFF
environment
The system will check the gap to the next contrast on
the left and right alongside the contrast that has to be
scanned during edge scanning. If the function is
switched then blocking will be released again after an
interruption when the gap corresponds to, is larger
than or is missing when compared to beforehand. If a
contrast that lies closer to the contrast being scanned
is detected, blocking will remain in place.
Setting options:
ON, OFF
Pre-adjustment:
ON
contrast quality
Use this parameter to define whether the contrast
strength has to be checked or not.
This must remain stabile over the measuring process.

Setting options:
ON, OFF
Pre-adjustment:
OFF
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\\parameter\adaption settings\
adaption settings
Use this sub-menu to set up how the plausibility
check will be run using the comparable values.
general balancing:
Use this parameter to define the weighting that
will be applied with the new valid measurements
for the marked respective reference.
The parameter is only effective when used with
60
an ekrPro Com in automatic mode.
Setting options: off = no weighting
2 values
4 values
8 values
16 values
32 values
64 values
128 values
256 values
Pre-adjustment: 256 values
A new comparison value must be determined as
follows for the default setting of 256 values:
Sum of the last 256 values last value + new value
256
color:
contrast:
This parameter defines whether the color

comparison value should be guided.
Setting options:
ON, OFF
Pre-adjustment:
ON
This parameter defines whether the search

contrast threshold should be guided.
This parameter is only active if contrast
detection /auto adjustment is switched on.
Setting options:
ON, OFF
Pre-adjustment:
ON
edge sharpness: This parameter defines whether the contrast

sharpness should be guided.
line width:

Setting options:
ON, OFF
Pre-adjustment:
ON
This parameter defines whether the line width

should be guided.
Setting options:
ON, OFF
Pre-adjustment:
ON
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environment:
This parameter defines whether the gap to the

next existing contrast alongside the contrast that
has to be scanned should be updated.
Parameter ON =
the smallest gap between the contrast that has
to be scanned and the next existing contrast is
used.
Parameter OFF =
the value is used that was defined during set-up
procedure. There is no update.
\\parameter\splice misalignment\
Setting options:
ON, OFF
Pre-adjustment:
ON
splice misalignment
Use this parameter to set up the maximum
expected deviation from two subsequent
evaluation characteristics when tracking broken
edges / lines or a splice.
If it proves difficult to check the material and the
gap between one evaluation characteristic and
the next is big then the parameter must be set up
more precisely in order to prevent the system
jumping to a wrong edge / line.
Setting range:
1 8 mm
Pre-adjustment: 2 mm
\\parameter\line width tolerance\

Use this parameter to define the tolerance with
which the line being checked will be seen as a
valid line.
The line width can only deviate from the
reference by the value set up here.
The tolerance value setting is always a value.
Setting range:
0.02 2.50 mm
Pre-adjustment: 0.1 mm
\\parameter\position averaging\

position averaging
This parameter can be applied to the measured
value output. A new measured value will be
imported directly if the setting is set to off.
The numerical value describes the new
measurement weighting used in the new
measured value.
This can attenuate the control process, so that,
for example, the system will be prevented from
overreacting by the torn material present after a
splice.
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Setting options: off
2 values
4 values
8 values
16 values
32 values
64 values
128 values
256 values
Pre-adjustment:
off
Example: The new measured value is

determined as follows when using a weighting of
64 values:
Sum of the last 64 values last value + new value
64
\\parameter\recapture factor\
recapture factor
Use this parameter to define the step width that
the system will use for scanning the new edge /
line position after the contrast was lost.
The following benchmark value applies:
Small value for broken lines
Big value for a splice
\\parameter\web stop detection\
5.7.3
Setting range:
0.001 10.000
Pre-adjustment:
0.01
web stop detection

Use this parameter to switch the automatic web
movement detection on and off. If this function is
switched on then web movement will be checked
if the edge was lost. The search area will be only
be opened if web movement has been detected
or if an edge cannot be found.
We recommend that the default setting is never
changed.
Setting options:
ON, OFF
Pre-adjustment:
ON
Remote control ekr

The remote control ekr sub-menu includes the gain factor Xp
parameter.
This enables you to enter the controllers remote gain factor
adjustment.
Setting range:

0.00 999.99
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5.7.4
Display
Attention: You can call up this sub-menu with password level
Admin and in set-up mode.
The sensor signal can be displayed on the panels screen in
several different ways
The display sub-menu is used to configure the signal display.
You can select the type of display from here. You can select from
the followings display settings:
1.
2.
3.
4.
5.

Extended contrast view (default)

RGB
This display mode is essentially for service
R
purposes and is used by BST for evaluating the
G
sensor conditions.
B
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5.7.5
System Info
General system information is displayed in the System Info submenu.
You need this information to identify the equipment, e.g. when
requesting support from BST-eltromat service.
The following pages will be displayed after you have called up this
sub-menu:

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6. Factory default settings

There are four stoppers fitted on the sensors connection side and
the relevant switches are located behind them.
The control panel switch is located on the back behind the stop.
Which switches lie behind which stoppers is described below.
6.1
Device addresses
The device addresses for the sensor and the control panel are preset in the factory.
The settings usually do not have to be modified.
Check the device address settings if malfunctions or non-defined
sensor or operator panel processes occur or re-occur after the
devices have been changed.
6.1.1
Sensor device address

The sensor device address was preset to "1" in the factory (delivery
state).
You are only allowed to modify the device address
if authorized to do so by the manufacturer!
The sensors device address is set up using the S1 rotary switch.
The current setting is displayed in the System info sub-menu as
Sensor Node (see Section 5.7.5).
Switch settings
Address
Reserved
41
42
43
44
45
46
47
48
Reserved
Danger from the power supply!

You are only allowed to open the sensor if the power
supply has been switched off!
Setting the device address:
1. Switch-off the power to the sensor.
2. Unscrew the stopper in the sensor enclosure
3. Check the S1 rotary switch setting
The S1 rotary switch must be set to position 1.
4. Switch the S1 rotary switch to position 1 if necessary.
5. Screw the stopper back into the sensor enclosure.
6. Switch the power supply back on.

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5
6.1.2
Control panel device address

The control panels device address is set up using the S1 rotary
switch fitted on the panel board.
The S1 rotary switch is mounted behind stopper B on the back of
the control panel.
Reserved
111
112
113
114
115
116
117
118
Reserved
78
456
23
Address
901
Switch settings
Rotary switch S1
The control panels device address was preset to "1" in the factory
(delivery state).
The current setting is displayed in the System info sub-menu as
Commander Node (see Section 5.7.5).
You are only allowed to modify the device address
if authorized to do so by the manufacturer!

The control panels connecting cable plug must be
disconnected from the controller before you open the
control panel!
Setting the device address:

1. Unplug the control panel connecting cable from the sensor.
2. Carefully remove stopper B from the back of the control panel.
3. Check the S1 rotary switch setting
The S1 rotary switch must be set to position 1.
4. Switch the S1 rotary switch to position 1 if necessary.
5. Replace the stopper.
6. Reconnect the control panel connecting cable to the sensor.

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6.2
The internal terminator resistors for the sensor and the control
panel were switched on in the factory. The settings usually do not
have to be modified.
Check the terminator resistor settings if malfunctions or nondefined sensor or operator panel processes occur or re-occur after
the devices have been changed.
6.2.1
Sensor terminator resistors

The sensors internal terminator resistor is switched on or off using
switch S3. The current setting is displayed in the System info submenu as Can Resistor Sensor (see Section 5.7.2).
Switch S3
The terminating resistor should only be switched

off after first obtaining agreement from the
manufacturer!
Switch S3
Function
OFF
Internal terminating resistor switched off
ON
Internal terminating resistor switched on

(default factory setting)
You are only allowed to open the sensor if the power
supply has been switched off!
Setting up the terminating resistor:

1. Switch-off the power to the sensor.
2. Unscrew the stopper in the sensor enclosure
3. Check the S3 switch setting.
The S3 switch must be set to the ON position.
4. Switch S3 to the ON position if necessary.
5. Screw the stopper back into the sensor enclosure.
6. Switch the power supply back on.

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5
6.2.2
Control panel terminator resistors

The control panels internal terminator resistor is switched on or off
using switch S3. The current setting is displayed in the System
info sub-menu as Can Resistor Commander (see Section 5.7.2).
The S3 switch is mounted behind stopper C on the back of the
control panel.
OFF
ON
Switch S3
The terminating resistor should only be switched

off after first obtaining agreement from the
manufacturer!
Switch S3
Function
OFF
Internal terminating resistor switched off
ON
Internal terminating resistor switched on

(default factory setting)
The control panels connecting cable plug must be
disconnected from the controller before you open the
control panel!
Setting up the terminating resistor:

1. Unplug the control panel connecting cable from the sensor.
2. Carefully remove stop C from the back of the control panel.
3. Check the S3 switch setting.
The switch must be set to the ON position.
4. Switch over to the ON position if necessary.
5. Replace the stopper.
6. Reconnect the control panel connecting cable to the sensor.

Date:
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Chapter:
6
Page: 68/79
6.3

The Configuration sub-menu can only be called up in set-up
mode and you have to be logged on as Admin.
Warning!
All of the settings made during operation will be
overwritten when the factory default settings are
reset.
1. Open the main menu.

\\configuration\select configuration
2. Select the select configuration menu option. Press

ENTER to open the menu.
The following window will now be displayed:
3. Select the DEFAULT entry and then press ENTER to

confirm your selection.
4. An information window will be displayed after the setting

has been successfully imported.
5. Press ENTER to exit the menu. .

Date:
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Chapter:
6
Page: 69/79
Troubleshooting
7. Troubleshooting / FAQ
Item Error
Possible cause
Solution
There is no connection
between sensor and
controller.
Check the connecting cable

and the connecting plugs.
The controller is not

parameterized.
Carry out parameterization of

the controller.
There is no synchronisation
signal.
2
The footer in the display of the

sensor is missing.
3
The following icon is displayed

in the status line:
During the guiding to the edge of

a line, the scanning jumps to the
second edge of the line.
The sensor settings are not

suitable for the job.
Maybe the wrong job has
been loaded.
Load the job, DEFAULT.
After replacing the controller, all

indicators on the sensor display
flash. The frame of the display is
grey and the tool key is shown in
set-up mode.
Wrong sensor software.
Install correct sensor software.
ekrPro Com with CLS Pro 600

In automatic mode, the blocking
signal (lock) appears in the
display of the controller.
60
The sensor is in standalone operational mode.
Move rotary switch S1 to "1"

60
on the ekrPro Com .
(see commissioning on the
CAN Bus device address -)
Select and enter
CLS:EMS 17 as the standard
system.
No error is displayed on the

ekrPro Com60 and the remote
control using the CLS keyboard
is okay.

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7
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Technical data
8. Technical data
8.1
8.1.1
Sensor
Working temperature:
Storage temperature:
Working humidity:
Protection class:
Place of installation:
External light:
8.1.2
8.1.3
0 to 45C
-10C to +70C
5 to 90%, not condensing
IP 54
In closed buildings
< 2000 m above sea level
The sensor and control panel
should be protected from direct
sunshine
Power supply
Voltage:
24V DC 10% (including ripple)
Power consumption:
max. 0.5 A
(including panel, 2 x lights 100%
switched on and 80 mA external
outputs)
Digital inputs
2 x digital inputs with metallic separation for path cycle / reset,
Input resistance:
Switching threshold:
8.1.4
4.7 kOhm each

< 4V (low), > 8V (high)
switching sensor can be used for
+ only (pnp)
Digital outputs
1x error output, switched against +24V
1x external light switched against +24V
1x external light, trigger output, +12V / 5 mA
both external light outputs have a joint load rating of 80 mA
8.1.5
Analog output
1 x analog output 0 - 10V, 5 mA
Not protected against external overvoltage / polarity reversals
8.1.6

Laminated safety glass with PVB film as per EN 1565 and EN 167

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8
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Technical data
6
8.1.7
8.1.8
8.2
8.2.1
8.2.2
8.2.3

Voltage:
24V DC
(corresponds to the power supply)
Current:
max. 0.5 A
(protected by a polyfuse)
Bus interface:
500k baud,
No metallic isolation
Connection:
Plugged in from the outside using

a 4-pin micro style M8 connector
Weight:
Dimensions:
Approx. 1.18 kgs

(sensor without control panel and
holder)
See Chapter 8.2.5
Working temperature:
0 to 45C
Storage temperature:
-10C to +70C
Working humidity:
5 - 90%, not condensing
Protection class:
IP 50
Voltage:
24V DC
(power supplied by the sensor)
Weight, dimensions
Control panel
Power supply
Display
LCD TFT color graphics module
8.2.4
Resolution:
320 x 240 pixels,

LED background lighting
Weight:
Dimensions:
approx. 0.26 kgs

See Chapter 8.2.5
Weight, dimensions

Date:
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8
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Technical data
6
8.2.5
(Details in mm)
Space requirement
Sensor with mounted control panel

and holder:
View A
Swiveling panel
Material web
77
43,5
85
Scan point
60
Sensing roller
53
25
(1)
160
Adapter
10,5
112
25
1,5
(1)
20
116
(2)
123,5
175
(2)
(4)
/ 128,5
/ 180
53
(4)
74
18
(3)
(3)
Material web
Scan point
Sensor with holder but

without control panel:
25
(1)
190
112
Sensing roller
1,5
25
(1)
20
116
(2)
123,5
175
(2)
(1)
The details refer to the use of a 25x25 mm square bar.

The adapter is not needed if a 35x35 mm square bar is used.
(2)
Gap when using a 25x25 mm square bar.
(3)
Gap when using a 35x35 mm square bar.
(4)
Sensor offset by 180

/ 128,5
/ 180
(3)
(3)
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8
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Technical data
6
Sensor with mounted control panel
but without holder:
Holder must be provided by the customer;
See Section 2.2.3 for the connection dimensions
Securing points for customers

holder (on both sides)
Material web
77
Scan point
82
Sensing roller
90
min. 170 mm
space needed to swivel the panel
Swiveling panel
Note
interference
contours
1,5
90
20
160
Measuring
area
min. 75
145
B
Laser position
Sensor without control panel

and holder:
Holder must be provided by the customer;
See Section 2.2.3 for the connection dimensions
Securing points for customers

holder (on both sides)
Material web
Scan point
50,1
90
60
Sensing roller
Measuring
area
1,5
90
20
Customers
holder

145
min. 75
Laser position
Laser
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8
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Technical data
6
105
Control panel:
21
8.2.6
100
93
105
93

A 4-pin micro style M8 connector is used to connect the control
panel to the sensor and the sensor to the controller.
Contact assignments in the plug connector:

8.2.6.1
Plug X100; control panel

Plug (male)
View X
4
8.2.6.2
Plug X101; controller connection

Socket (female)
2
View X
1
Contact
Signal
+24 V
CAN_H
GND
CAN_L

Remark
+24 V power supply
CAN Bus
Power supply ground
CAN Bus
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8
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Technical data
6
8.2.6.3
Plug X80; I/O connection

Contact assignments in the plug connector:
View X
Socket (female)
5
6
4
X
3
1
2
8
Plug (male)
View X
5
4
6
X
7
2
1
8
Contact
Function
GND
DOUT
LAMP_PLUS
External lighting
+24V output
LAMP_TRIG
External lighting, trigger O/P, +12V / 5 mA
ANALOG_OUT
EXT_GND
EXT_GEAR
External synchronization cycle
EXT_RESET
External synchronization reset

Remark
Ground for Contact 2 and Contact 3
+24V output
Analog output 0 - 10V

Insulated ground for Contact 7 and Contact 8
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8
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Maintenance
9. Maintenance
9.1
General information
Beware!
Maintenance and cleaning work must only be
undertaken on the sensor and the control panel after
the power supply has been switched off.
Ensure the equipment is electrically isolated before you start any

work. To this end always carry out the following measures:
1.
2.
3.
4.
5.
Switch off and disconnect.

Protecting against the voltage being switched back on
Determine that the unit is voltage-free
Earth the unit.
Covering or protect yourself from any adjoining part that are still
live.
Only then can the relevant work be undertaken!

The maintenance and/or cleaning intervals depend on the
environment conditions at the installation site.
If the customer is processing very dusty materials then the
maintenance / cleaning intervals must be reduced accordingly.
In principle, cable connections can only be disconnected after the
sensor itself has been disconnected from the power supply.
Any guarantee claims will be invalidated if this instruction is
ignored.
9.2
Sensor
The sensor is classified as an optical instrument. It must be looked
after accordingly.
The cleaning of the casing should be carried out with a dry, clean
and soft cloth.
The measuring windows protective lens cover must be cleaned
regularly in order to obtain optimum guiding results. In order to
clean the optics, please use lint-free, soft cloth. A glasses cleaning
cloth would be ideal.
Spotted or homogeneous dirtying of the lenses can result in wrong
readings. Hence the cleaning of the measuring window should be
carried out at least monthly on a regular basis. Depending on the
pollution degree of the ambience possibly the cleaning has to be
done more often.
9.3
Control panel
The control panel is a maintenance-free unit.
The cleaning of the casing should be carried out with a moist,
clean and soft cloth.

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Chapter:
9
Page: 77/79
Transport/Storage
10
10. Transport / Storage

10.1 Transportation
The equipment will be shipped in accordance with the details
stipulated in the order:
Completely assembled and interconnected to the web guiding
control system
as component parts in standard cardboard boxes with cellular
lining material
The unit must only be transported when it is packed in the original

BST-eltromat transport packing.
BST eltromat International Bielefeld GmbH will not be liable
for damage to the sensor or control panel caused by incorrect
transport packaging!
10.2 Storage
If the sensor and the control panel have been shipped as individual
parts and will not be installed immediately, they must be stored in a
dry room prior to installation.
Storage conditions:

Temperature:
-10C up to +70C (max.)
Humidity:
10 - 90%,
no condensation
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Chapter:
9
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Decommissioning
11
11. Decommissioning
Decommissioning (scraping) of the system must be carried out
together with the entire machine.
The necessary procedures must be prepared by the manufacturer
of the machine. You must take into consideration that the edge and
line contrast sensor is generally considered to be an electrical /
electronic device, which must be disposed of in accordance with
the current legal requirements.
You may also be able to return the system to BST eltromat
International Bielefeld GmbH. The corresponding agreement must
be made first.

Date:
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Page:
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Index
1
Index
Assigning user levels to the parameters
46
ATEX
11, 13
Automatic mode
37
Bus status
24
Cable connections
11, 23, 77
Cable extension
4, 17
Commissioning with controller EKR 1500
33
Commissioning with controller ekr 500 Plus 33
Commissioning with controller ekrPro Com60 33
Control panel
4, 9
Cable guide
16
Connection cable
4
Console mounting
21
Dimensions
75
Display
72
72
Installation
17
21
Installation versions
17
Key functions
10
Maintenance
77
Power supply
72
Rotating the control panel
16
Securing hole diagram
18
Securing kit
21
Securing set
17
Setting the device address
66
Technical data
72
68
15
Wall mounting
17, 18, 19
Weight
72
Decommissioning
79
Deleting a job
46
Device addresses
65
DIL switch
DIL switch S4
25
Setting for stand-alone system
25
60
Setting for use with ekrPro Com
25
Display
72
Scan mode
35
Set-up Mode
34
Emissions
12
13
Expanded operation
44
65, 69
69
Firmware
Adding firmware
2
8
Free headroom
11
Graphics display
9
Input options
27
Alphanumerical input
28
Installation
Installation site
Intended use
Laser
Laying of cables
Main menu
Navigation
Maintenance
Manual mode
Menu structure
Menus
Operating display
Operating manual
Symbols
Use
Operating mode
Automatic
Center positioning
Manual mode
Operating principle
Operation
Parameters of the main menu
Configuration
Commander
mounting position
remote control ekr
Sensor
Display
Parameter
adaption settings
contrast detection
contrast tracking
destination
illumination
jobs
position averaging
recapture factor
splice misalignment
web stop detection
Remote control ekr
System info
Potentially explosive areas
Remote control
Move the guiding device
Move the set point
Safety information
Saving a job
SC mode
Selecting a job
Sensor
Analog output
Date:
09.04.2014
23
13
3
12
11
1
30
30
77
37
32
27
34, 35
1
2
37
38
37
5
34, 39
48
48
55
55
53
50
63
56
60
57
57
57
56
56
61
61
62
61
62
62
64
75
3
37
38
38
2, 11
45
38
45
71
Index
Page:
2/2
Index
2
Digital inputs
Digital outputs
Dismantling the BST-eltromat holder
Enclosure socket
Installation
Installation with BST-eltromat holder
Installation with holder supplied by the
customer
LED
Maintenance
Power supply
Setting the device address
Setting the gap between the sensor
and the scanning roller
Structure
Technical data
Terminator resistor
Set position

72
71
71
18
23
71
13
13
14
24
77
71
71
24
65
15
4
71
67
7

Set-up
Activating set-up
Edge mode
Line mode
Tracking area
Space requirement
with holder, with panel
with holder, without panel
without holder, with panel
without holder, without panel
Status bar
Storage
System
Standard working
Technical data
Terms used
Transportation
Troubleshooting (FAQ)
User level
assign user level
Date:
09.04.2014
47
39
39
41
43
43
73, 74
73
73
74
74
36
78
39
71, 72
67
7
78
70
44
Index
Page:
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Commissioning as a stand-alone system
A1
A1 Commissioning as a
stand-alone system
An analogue 0-10 V output signal and a guiding block output are
available on the CLS Pro 600 sensor for stand-alone operation.
The guiding block output is provided in case no line/edge is
recognized or the sensor is not operated in automatic mode.
A1.1 Blockage
When a guiding block occurs the downstream control system must
be switched off by the blockage signal. During this time the analogue
output does not provide any signals usable by the guiding system.
A1.2 Control signal

The analogue output provides the control signal. A voltage of
approximately 5 V describes the correct status. A lower value
indicates incorrect positioning on one side, a higher value incorrect
positioning on the other side.
Due to the technical tolerances of the component the centre of
guiding is not precisely 5 V but can deviate. This does not have
any influence on the control precision.
Attention! In the event of a guiding block the analogue output
signal must not be utilized for the controller.
A1.3 Commissioning
Connection via the BST-eltromat Signal Terminal Box 1 is required
for stand-alone operation.
The connection is established in accordance with the wiring
diagram E_0037077.000.30 (see appendix).
Procedure:
1. Aligning the sensor for stand-alone mode. Switch the sensors
S4 DIL-switch to ON for this mode.
DIL-switch

meaning
S4.1 S4.3
not used at the moment
S4.4 = ON
Sets the sensor up as a stand-alone system

In this case the sensor is used as the NMT
master and bus system sync generator.
S4.4 = OFF
Set up the sensor to work with ekrPro Com /

ekr 500 Plus / EKR 1500 / CCD Line Guider
60
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A1
2. Now switch the CLS Pro 600 sensor over to set-up mode.
Press the set-up line or set-up edge key.
A blue background will now be displayed around the window.
3. Open the main menu by pressing down the menu key for
approx. 3 seconds. Select the Change User sub-menu from the
main menu and then log on as Administrator. The procedure
is given in Section 5.6.1.
4. Now open the Select configuration position in the
Configuration sub-menu and then select the STAND ALONE
setting.
5. Test the controller to ensure that it is working correctly. Sensor

orientation and/or the mounting position guiding direction
might have to be configured as well.
For the procedure see also the Quick Reference Guides
"Commissioning with ekrPro Com60" (MD.337.xx) and
"Commissioning with the ekr 500 Plus" (MD.341.xx).
6. Return to the Change User sub-menu after you have

completed these settings. Now log on as Operator here.
7. Commissioning the sensor as a stand-alone system is now
complete.
8. Exit the setup.
A1.4 Configuring the guiding block output

Log in as an Admin in order to configure the guiding block output.
(See point 5.6.1)
Then call up the path
/configuration/sensor
on the menu.

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Chapter: A1
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A1
The following parameters are used to configure the guiding block

output.
The following is a description of what they mean and how they can
be set up:
guiding lock delay: Use this parameter to set up how long the last
measured value must be retained for until a
blocking signal is sent.
This will ensure that a minimum control time is
run when scanning a broken line and that the
guiding device can react.
Setting range:
Default setting:
0 9999 ms
20 ms.
dig. out reset delay: Use this parameter to set up the delay time
needed for resetting the digital outputs.
Setting range:
Default setting:
0 9999 ms
0 ms
dig. out set delay: Use this parameter to set up the delay time
needed for setting up the digital outputs.
Setting range:
Default setting:
mode digital out:
0 9999 ms
0 ms
Define which signal will be transmitted from

the digital output in the event of a guiding
block.
0V
= guiding unlock (preset)
24 V = guiding lock (interlock activated).
Return to the Change User sub-menu once you have finished

configuring the settings. Now log on again as Operator.
A1.5 Defining the mounting position

The supporting teaching-in process for the mounting position (as
described in the Quick Reference Guide for commissioning with
ekrPro Com60 and ekr 500 Plus) is not possible in stand-alone
mode.

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Saving parameters
A2
A2 Saving the parameters and

loading the firmware
A2.1 Save parameters
System configurations and saved jobs can be backed-up and
saved on an external medium (a PC running MS Windows).
Use the sensors USB interface to transfer the data.
Procedure:
1
2
+24 V
1) Unscrew the stop from the sensor enclosure that is fitted

in front of the USB interface 1 and then find the button
that activates the memory function 2 .
2) Use a mini USB cable 3 to connect the sensor up to a
PC or a laptop.
3
4
3) Activate the sensors memory function.

In this case you must press the function activation button. 4
4)
5)
6)
7)

The sensor will now be seen as another PC / laptop

drive.
Copy the required data from the settings directory into a
directory that you previously created for this purpose in
the PC / laptop.
Call up the Safely remove hardware function from the
task-bar after you have saved the data and then cancel
the connection.
Disconnect the cable afterwards and then screw the stop
back into the sensor enclosure.
Now run a sensor restart (mains OFF / ON).
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Saving parameters
A2
A2.2 Loading the firmware

If the sensor or control panel firmware has been modified then the
firmware must be loaded separately for both devices.
Use the control panel and sensor USB interfaces to load the
firmware updates.
A2.2.1 Loading the sensor firmware
Procedure:
1
2
+24 V
1) Unscrew the stop from the sensor enclosure that is fitted

in front of the USB interface 1 and then find the button
that activates the memory function 2 .
2) Use a mini USB cable 3 to connect the sensor up to a

PC or a laptop.
3) Activate the sensors memory function.

In this case you must press the function activation button 4
.
The sensor will now be seen as another PC / laptop
drive.
4) Load the new firmware.
Sensor firmware can be recognised by the S in the file
name, e.g. CLSPro600_S_1.6.1_A.bim.
The new firmware must be copied into the Update
directory. The directory must be created if it does not
exist.
5) Call up the Safely remove hardware function from the
task-bar after you have loaded the firmware and then
cancel the connection.
6) Disconnect the cable afterwards and then screw the stop
back into the sensor enclosure.
7) Now run a sensor restart (mains OFF / ON).
The restart should take approx. 40 seconds. The
firmware will be automatically loaded into the system
during this time.

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Saving parameters
A2
A2.2.2 Loading the panel firmware
1) Unscrew the stop from the back of the panel that is

fitted in front of the USB interface 1 and then find the
button that activates the memory function 2 .
2
3
2) Use a mini USB cable 3 to connect the panel up to a

PC or a laptop.
+24 V
3) Activate the panels memory function.
In this case you must press the function activation
button 4 .
The panel will now be seen as another PC / laptop

drive.
4) Load the new firmware.
Panel firmware can be recognised by the C in the file
name.
The new firmware must be copied into the Update
directory. The directory must be created if it does not
exist.
5) Call up the Safely remove hardware function from
the task-bar after you have loaded the firmware and
then cancel the connection.
6) Disconnect the cable afterwards and then screw the
stop back in.
7) Now run a panel restart.
The restart should take approx. 40 seconds. The
firmware will be automatically loaded into the system
during this time.

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Default settings
A3
A3 Factory default settings

Menu
Sub-menu 1
Change User
Configuration
Sub-menu 2
Parameters
User level
commander
display dim time

[min]
active USB
Manual settings
sensor
remote
control ekr
mounting
position
Access
password level
Default
value
Operator
Operator
Admin
Admin
enable alternative edge
Admin
Deactivated
enable alternd
native 2 edge
Admin
Deactivated
enable alternative line
Admin
Deactivated
hide menu
Admin
activated
disable
operating error
dialog
Admin
activated
guiding mode
Admin
keep value
active USB
Admin
white balance
Admin
adjust sensor
Service
guiding block
delay [ms}
Admin
20
dig. Out reset

delay [ms]
Admin
dig. Out set delay

[ms]
Admin
mode digital out
Admin
guiding edge
Admin
median of 1
and 2
internal W-Val
Admin
Deactivated
enable remote
control
Admin
activated
unit of guiding
position
Maintenance
mm
step width of
guiding position
Maintenance
0.05 mm
fast step width of

guiding position
Maintenance
0.2 mm
time to increase
step width
Maintenance
Deactivated
Admin
select
config. position A

Applicatio
n
(A) Teach in
Admin
(A) Sensor
inverted
Admin
Deactivated
(A) Guiding
direction
Admin
Deactivated
(A) Remote
control inv.
Admin
Deactivated
(A) W-Value
control inv.
Admin
Deactivated
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Chapter: A3
Page:
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Default settings
Menu
Parameter level
1
Parameter level
2
config. position B
config. position C
config. position D
Parameter
Parameter
level 3
Access
password level
Default value
(B) enable
Admin
Deactivated
(B) Teach in
Admin
Deactivated
(B) Sensor
inverted
Admin
Deactivated
(B) Guiding
direction
Admin
Deactivated
(B) Remote
control inv.
Admin
Deactivated
(B) W-Value
control inv.
Admin
Deactivated
(C) enable
Admin
Deactivated
(C) Teach in
Admin
Deactivated
(C) Sensor
inverted
Admin
Deactivated
(C) Guiding
direction
Admin
Deactivated
(C) Remote
control inv.
Admin
Deactivated
(C) W-Value
control inv.
Admin
Deactivated
(D) enable
Admin
Deactivated
(D) Teach in
Admin
Deactivated
(D) Sensor
inverted
Admin
Deactivated
(D) Guiding
direction
Admin
Deactivated
(D) Remote
control inv.
Admin
Deactivated
(D) W-Value
control inv.
Admin
Deactivated
edit menu
configuration
Admin
select
configuration
Admin
save
configuration
Admin
delete
configuration
Admin
jobs
choose job
Admin
delete job
Admin
time [ms]
Maintenance
internal
Operator
2
Automatik
brightness
Maintenance
automatic
Maintenance
activated
optional

Applicatio
n
Operator
save job
illumination
A3
Operator
brightness
Maintenance
automatic
Maintenance
Deactivated
Date:
09.04.2014
Chapter: A3
Page:
2/3
Default settings
Menu
Parameter level
1
Parameter level
2
Parameter level
3
external
Operator
brightness
Maintenance
automatic
Maintenance
destination [%]
contrast
detection
contrast tracking
Access
password level
Default
value
100
quality
Maintenance
45
auto adjustment
Maintenance
activated
min. line width

[mm]
Maintenance
0.3
Operator
All
edge color
edge intensity
Maintenance
Deactivated
line color
Maintenance
Deactivated
line intensity
Maintenance
Deactivated
edge polarity
Maintenance
activated
edge
sharpness
Maintenance
Deactivated
environment
Maintenance
activated
contrast quality
Maintenance
Deactivated
general balancing
Maintenance
256 value
color
Maintenance
activated
contrast
Maintenance
activated
edge sharpness
Maintenance
activated
line width
Maintenance
activated
environment
Maintenance
activated
splice
misalignment
[mm]
Maintenance
line width
tolerance [mm]
Maintenance
0,1
position
averaging
Maintenance
Deactivated
recapture
factor
Maintenance
00.050
web stop
detection
Maintenance
activated
adaption settings
remote
guiding
controller
gain factor Xp
display
signal view type
System info

Applicatio
n
Deactivated
Maintenance
plausibility check
A3
006.00
Maintenance
extended
contrast view
Operator
Date:
09.04.2014
Chapter: A3
Page:
3/3
Connection BST STB 1
A4
A4 BST-eltromat Signal Terminal Box 1 (BST-eltromat STB 1) connections

General information
The sensor can be connected up to the customers controller using
via a terminal strip (optional). A BST-eltromat STB 1 must be used
in this case. This will link to the sensor via a cable and plug. The
separate cable wires will be fed to a terminal strip inside the BSTeltromat STB 1. The connections to the customers machine can
then be made from here.
Connection cable
(from X80)
Terminal
1
2
3
Function
LAMP_PLUS
LAMP_TRIG
5
6
ANALOG_OUT
GND
DOUT
Terminal strip
EXT_GND
EXT_GEAR
7
8
EXT_RESET
Remark
Ground for Pin 2 and Pin 3
+24V output
External lighting
+24V output
External lighting, trigger O/P,
+12V / 5 mA
Analog output 0 - 10V
Insulated ground for Pin 7 and
Pin 8
External synchronization cycle
External synchronization reset
M16 cable screws

Optional outputs
(sealed by plugs)
Installation
Warning!
Only qualified and trained personnel are permitted to
undertake the electrical connections!
The system must be wired according to the accompanying

connection diagram or plugged into the appropriate cable sockets.
Standard wiring sleeves with collars (DIN 46228/
Part 4) must be used with all cable connections up to
0.75 mm.
Wiring sleeves must not be used with cables from
0.75 mm up to a maximum of 1.5 mm.
Metal sleeve

Using wiring sleeves:

The crimping is also gas-tight (no cross crimping) i.e. there is no
gap between the conductor and the wiring sleeve. We recommend
using VarioCrimp-4-Zange 206-204 crimping pliers made by
WAGO.
The length of the metal sleeves fitted on the wiring sleeve must be at
least 8 mm.
Date:
09.04.2014
Chapter: A4
Page:
1/3
A4
Using cable without wiring sleeves:

For fine and multi-core cable and for fine-wired cable, whose kink
resistance is not sufficient due to its small diameter, in order to
overcome the contact force of the clamping springs, the clamp
must be correctly opened using a screwdriver.
Check that all the cables are fitted tightly after the connections
have been made (in both cases).
Installation instructions for EMC-wiring
Enclosure wall
Union nut
1. Unscrew in the union nut for the cable
screw-in cable glands.
Intermediate support
2. Pull out the clamping insert from the
intermediate supports.
Clamp insert
Attention! Do not squash the

clamping insert when
removing it (do not press
down on it
3. Strip cable back by 8 mm so that the

screen braiding is uncovered.
4. Pull the union nut onto the cable
5. Feed the cable into the cable clamp

and bend the screening back over the
cable clamp.

Date:
09.04.2014
Chapter: A4
Page:
2/3
A4
6. Push the clamping insert to the

intermediate support.
7. Fit the screws.

Date:
09.04.2014
Chapter: A4
Page:
3/3
Teach-in model
A5
A5 Teach-in model
Aligning the teach-in model in front of the CLS Pro 600
Material web
Teach-in model
CLS Pro 600

Date:
09.04.2014
Chapter: A5
Page:
1/1

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CLS Pro 600

Line and contrast sensor

BST eltromat International Bielefeld GmbH

CLS Pro 600 line and contrast sensor

CLS Pro 600 line and contrast sensor

CLS Pro 600 line and contrast sensor

Commissioning with a controller

Factory default settings

CLS Pro 600 line and contrast sensor

Appendix 1; Commissioning as a stand-alone system

Appendix 2; Saving the parameters and

Appendix 3; Factory default settings

Appendix 4; BST-eltromat signal terminal box 1 connectionsA4

Appendix 5; Teach-in model

Symbols used in this

Using the keys

LED operating statuses

LED constantly lit = activated phase

CLS Pro 600 line and contrast sensor

The start-up, maintenance and installation

You are only permitted to install and commission the CLS

CLS Pro 600 line and contrast sensor

CLS Pro 600 line and contrast sensor

Sensor with fitted

Sensor with fitted control panel

Sensor with removable

Sensor with control panel removed

CLS Pro 600 line and contrast sensor

Sensor CLS Pro 600

BST Signal Terminal Box1

In conjunction with an ekrPro Com controller

CAN bus connection

Sensor CLS Pro 600

BST Signal Terminal Box1

CLS Pro 600 line and contrast sensor

In conjunction with ekr 500 Plus

CAN bus connection

Sensor CLS Pro 600

BST Signal Terminal Box1

In conjunction with EKR 1500 / CCD line guider

CAN Module bus coupler

CCD Line Guider

Sensor CLS Pro 600

CLS Pro 600 line and contrast sensor

Terms used in this manual

The deviation will be faded in as plaintext during displacement of

CLS Pro 600 line and contrast sensor

First edge / second edge

The second edge is used for setting up the second edge.

CLS Pro 600 line and contrast sensor

Used to select set-up mode

Used to access the menu; import the parameters

Used to enter settings as shown in the operating

CLS Pro 600 line and contrast sensor

Calls up the edge guiding set-up mode

Calls up the line guiding set-up mode

Used to carry out operations as shown

Imports the mode / parameter

Aborts the parameter entering

CLS Pro 600 line and contrast sensor

Calls up or exits the quick menus

Right arrow key

Used to enters a sub-menu or