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Company Logo
Internal Pontoon Floating Roof Design Per
API 650, Appendix H
Rev #
Rev Description
Rev By
Rev Date
1
2
3
4
Notes
1
2
3
4
5
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Page 1 of 38
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B. Pontoon Geometry
Diameter
Rim space
Pontoon width
D := 220 ft
Srim := 8 in
Wpon := 12 ft
Width of inner
rim extension
WiExt := 0 in
Width of outer
rim extension
WoExt := 0 in
Height of
inner rim
Height of
outer rim
Hir := 30 in
Hor := 30 in
Height of outer
rim extension
Backslope
Cover slope
HoExt := 3 in
BS := 0 in
in
CSmin := .1875
ft
Deck thickness
Cover thickness
Bulkhead thickness
td := .1875 in
tc := .1875 in
tbh := .1875 in
tir := .75 in
tor := .75 in
(D 2 Srim) = 38.70
17.75 ft
Wpon
= 2.00
6 ft
floor
Rafters per
Pontoon
Number of
bulkheads
Posts per
Rafter
Spacing of weld to
rafter
Length of weld
per spacing
Nrp := 2
Nbh := 40
Npp := 2
Swr := 12 in
Lwr := 2 in
twr := .1875 in
Angle Rafter
Channel Rafter
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Leg diameter
Leg thickness
Sleeve diameter
Sleeve thickness
dlegs := 2.875 in
tlegs := .276 in
dslv := 3.5 in
tslv := .216 in
Sleeve extension
below deck
SlegMax := 24 ft
Hlow := 3 ft
Hhi := 7 ft
Hdslv := 3 in
12
32 ft
Rlegs :=
52
72
n := 1 .. rows Rlegs
24
24 in
Hpin :=
24
24
)
Number of deck
legs at each
radius
2 Rlegs
n
NlegMin := ceil
n
S legMax
4.00
9.00
NlegMin =
14.00
19.00
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4
10
Nlegs :=
16
20
Number of inner
rim legs
Nirlegs := 36
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Weight of pontoon
manway
Weight of center
weight
Diameter of
centerweight
wpmw := 75 lbs
Wcw := 1 lbs
Dcw := 20 ft
Length of
ladder track
Lltr := 45 ft
Number of deck
manways
Ndmw := 2
Number of
bleeder vents
Weight of
bleeder vents
Nbv := 2
Weight of deck
manways
E. Corrosion Allowances
Outer rim
corrosion
allowance
Inner rim
corrosion
allowance
Deck corrosion
allowance
Cover plate
corrosion
allowance
Corrosion
allowance on
legs
CAor := 0 in
CAir := 0 in
CAd := 0 in
CAc := 0 in
CAlegs := 0 in
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Pontoon Section
100
50
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50
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Yield strength of
deck plate
Yield strength
of plate
Yield strength
of rafter
Fyrim := 36 ksi
Fyd := 36 ksi
Fyp := 36 ksi
Fyr := 36 ksi
Fuw := 60 ksi
Fylegs := 35 ksi
F. Design Criteria
Live load
LL := 12.5 psf
Minimum
specific gravity
SGmin := 0.7
Number of punctured
pontoons
lbs
seal := 15
ft
wseal := 20 plf
Np := 2
lbs
kseal := 45
ft
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Wpon
Rir + Ror
tc s
Wcover :=
2
cos c
2
Wpon
Rir + Ror
td s
WBS :=
2
cos BS
2
Weight of backslope
( )
Weight of bulkheads
( )
Weight of rafters
Weight of posts
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Weight of seal
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Wslv :=
rows ( Hpin)
n=1
rows ( Hpin)
n = 1
Weight of deck
rows H pin
Wlegs :=
n= 1
Weight of centerweight
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WdTOT
Rir
CSmin
CS
Wpon
= 0.25
in
ft
Check minimum cover slope
= 75.00 %
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Sro :=
Sro
7 ft
2 Ror
Nbh Nrp + 1
= 81.78 %
Sri :=
Sro = 5.72 ft
2 Rir
Nbh Nrp + 1
Sri = 5.10 ft
DL := s tc
DL = 7.66 psf
LL = 12.50 psf
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q1 :=
Sro
Sri
Sro DL + wraft + Sro LL if Wpon >
+
2
2
Wpon DL + wraft + Wpon LL otherwise
q2 :=
Sro
Sri
Sri DL + wraft + Sri LL if Wpon >
+
2
2
x1 :=
S ro
2
Sro
S ri
if Wpon >
+
2
2
Wpon
2
x2 :=
S ri
2
x2 = 2.55 ft
otherwise
Sro
S ri
if Wpon >
+
2
2
Wpon
x1 = 2.86 ft
otherwise
x3 := Wpon x1 x2
Width of transition loading
x3 = 6.59 ft
qur ( x) :=
x
x1
q1 if x < x1
q1
(x x1) q q
( 1 2)
x
q2
x ( x1 + x3)
q2 otherwise
x
if
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qur ( x) x dx
R1 :=
0 ft
Wpon
R1 = 0.52 kip
xmax :=
xx
Wpon
3
while
xx
0 ft
xx xx + .5 in
xx
xmax = 5.92 ft
Mur ( x) := R1 x
0 ft
B := 1.67
Mnr := S xr Fyr
Mur xmax
Mnr
vfr :=
) = 45.00 %
R1 Qr
Ixr
kip
vfr = 0.15
in
w := 2
Lwr Fuw
vfn := 0.6 .7071 twr
Swr w
vfr
vfn
= 38.88 %
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12.00
32.00
Rlegs =
ft
52.00
72.00
4.00
10.00
Nlegs =
16.00
20.00
Nirlegs = 36.00
Nbh = 40.00
TLdeck := deck + LL
TLdeck = 20.71 psf
Deck load
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pi
2
Rlegs + Rir
i
TLdeck
2
Nlegs
i
if ( i = 1) i = rows Rlegs
))
2
2
R
legsi+1 + Rlegsi Rlegsi + Rlegsi1
TLdeck
2
2
pi
if ( i > 1) ( i < rows ( Rlegs) )
Nlegs
i
2
R
legsi+1 + Rlegsi
TLdeck
2
pi
if ( i = 1) ( i < rows ( Rlegs) ) Rlegs > 0 ft
Nlegs
i
pi
1
2
Rlegs
2
TLdeck
i+1
2
2
R + R
Rlegs + Rlegs
legsi
ir
i
i1
TLdeck
2
2
Nlegs
i
2
2
R
legsi+1 + Rlegsi Rlegsi + Rlegsi1
TLdeck
2
2
pi
otherwise
Nlegs
i
7.87
8.33
Pulegs =
kip
8.46
10.82
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Puirlegs :=
Rir + Rlegs
rows ( Rlegs)
2
( Rir)
TLdeck
2
Nirlegs
1 1.6 Ror Rir
+
4
Nbh
2
1 1.2 WPON
...
4 Nirlegs
if Nirlegs > 0
LL
0 kip otherwise
Puplegs :=
Rir + Rlegs
rows ( Rlegs)
2
( Rir)
TLdeck 1.2 W
2
PON
+
... if Nirlegs = 0
Nbh
Nbh
LL
Nbh
3 1.2 WPON
3 1.6 Ror Rir
+
4
Nbh
4
Nbh
2
LL otherwise
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rows Rlegs
QRTOT :=
n= 1
Kplegs := 2.0
QRTOT + PRTOT
PRTOT
Kplegs = 2.38
Klegs := 1.0
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Leg diameter
tlegs = 0.28 in
Leg thickness
2
2
Aclegs := dclegs dclegs 2 tclegs
) (
Aclegs = 2.25 in
Iclegs :=
rclegs :=
d
64 clegs
)4 (dclegs 2 tclegs)4
Iclegs = 1.92 in
Sclegs :=
2 Iclegs
dclegs
Iclegs
Aclegs
Sclegs = 1.34 in
rclegs = 0.92 in
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Section modulus
Radius of gyration
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2
Kplegs Hhi BS Hdslv
rclegs
plegs = 208.34
FEplegs :=
Es
plegs
Fylegs
Fcrplegs :=
.658
FEplegs
Es
Fylegs
C := 1.67
Pnplegs :=
Puplegs
Pnplegs
Fcrplegs Aclegs
C
= 7803.384 lbs
= 111.64 %
2
FEirlegs :=
Es
(plegs)
Fylegs
Fcrirlegs :=
.658
FEirlegs
Es
Fylegs
Fcrirlegs Aclegs
C
= 7803.384 lbs
= 93.37 %
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Klegs Hhi
legs = 90.90
rclegs
2
FElegs :=
Es
legs
Fylegs
Fcrlegs :=
.658
FElegs
Es
Fylegs
Fcrlegs Aclegs
C
= 30940.989 lbs
25.45
Pulegs
26.92
=
%
Pnlegs 27.34
34.96
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Wpon
HBStrunc := HBScone BS
R 2 H
2
Rir HBStrunc
or
BScone
3
3
VBS := Ror BS
wdNET :=
WdTOT
Rir
s SGmin w
= 1.41 ft
SGmin w
bc :=
CRise + Wpon
bc = 144.03 in
bBS :=
BS + Wpon
bBS = 12.00 ft
BS
Wpon
BS := atan
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1
...
cpy :=
Hor tor CAor
+ Hir tir CAir BS +
Ap
2
2
...
+ bc tc CAc
(
)
BS
bBS ( td CAd)
...
cpy = 14.59 in
Hor
Izp :=
CA
cpy ...
(
)
or
or
or
12
12
2
2
2
Hir
)2 ...
)(
W
pon
2
td CAd
BS cpy
Wpon
dx + W
2
+
tor CAor Hor cpy
oExt
cos BS
)(
0 ft
Izp = 14355.32 in
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2
2
tor)
WoExt ( tor)
(
cpx :=
+ Hir ( tir) Wpon +
Hor
...
Ap
2
2
WiExt
+ W
...
t W
+
iExt ( ir) pon
W
pon
+ bc ( tc)
...
Wpon
+ bBS ( td) 2
cpx = 6.01 ft
2
tor CAor
3
2
tc CAc) ( bc)
bc
(
...
+
+ ( tc CAc) bc cpx
12
2
3
2
td CAd) ( bBS)
bBS
(
...
+
+ ( td CAd) bBS cpx
12
2
3
2
tor CAor) WoExt
WoExt
(
...
+
+ ( tor CAor) WoExt cpx
2
12
3
2
tir CAir) WiExt
WiExt
(
+
+ ( tir CAir) WiExt Wpon +
cpx
12
2
Iyp = 325409.76 in
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tw
CwCH ( d , bf , tf , tw ) :=
ApJ :=
tw
bf tf + 2 ( d tf ) tw
2
2
tw
( d tf ) tw + 2 bf 2 tw
tf ( d tf ) bf
6
( Wpon)
2
JBHP :=
Wpon td CAd
3
+
JBHP = 8.75 in
...
4
2
JRSF :=
Hor HoExt
tor CAor
J :=
4 ApJ
+
Hir
tir CAir
bc
tc CAc
bBS
td CAd
JRSF if RoofType = 1
JBHP otherwise
J = 41789.27 in
Torsional constant
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otherwise
otherwise
1
3
1+
max ( Hor , Hir) tf2Cw
w = 0.50
D
Reff :=
Srim cpx
2
Cw :=
0 in
Reff = 103.33 ft
if RoofType = 1
Warping constant
Cw = 0.00 in
CT :=
Es Cw
(1.7725 Reff )2
11
CT = 4.66 10
+ GJ
lbs in
Torsional rigidity
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td CAd
Fcrd :=
= 177.75 psi
2 bBS
12 1
4 Es
tc CAc
Fcrc :=
= 177.67 psi
2
12 1
bc
4 Es
tor CAor
Fcror :=
2 Hor HoExt
12 1
4 Es
tir CAir
Fcrir :=
2
12 1
Hir
4 Es
f
Fcrd
f
Fcrc
f
Fcror
f
Fcrir
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1
crd ( f ) :=
crd ( f )
crd ( f )
.22
1
crc ( f ) :=
crc ( f )
crc ( f )
1
cror ( f ) :=
.22
cror ( f )
cror ( f )
1
crir ( f ) :=
beffd ( f ) :=
.22
crir ( f )
crir ( f )
beffc ( f ) :=
beffor ( f ) :=
( )
crir ( f ) Hir
otherwise
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(tor CAor) + beffir (f ) (tir CAir) + beffc ( f) (tc CAc) + beffd (f) (td CAd) ...
(tor CAor) + WiExt (tir CAir) + HoExt (tor CAor)
AeffC ( f ) := beffor ( f )
+ WoExt
ceffC ( f ) :=
AeffC
Rir Reff
Krad :=
Ap Es
+
+
HoExt
BS
...
beffd ( f ) ( td CAd)
+ HoExt ( tor CAor) Hor
2
2
beffc ( f ) tc CAc
)
)
)(
Krad = 5.04 10
lbs
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beffor ( f )
beffor ( f )
(tor CAor) 2 + HoExt (tor CAor) 2
IeffC ( f ) :=
+
...
12
12
beffor ( f )
( tor CAor)
ceffC ( f ) +
...
2
4
12
2
beffor ( f )
+ HoExt
beffor ( f )
2
2
2
beffir ( f )
beffir ( f )
( tir CAor)
+ BS ceffC ( f ) ...
2
4
2
beffir ( f )
beffir ( f )
ceffC ( f ) ...
( tir CAor) Hir + BS
2
4
2
H
H
+
H
or
oExt
ir
beffc ( f ) ( tc CAc)
ceffC ( f ) ...
2
beffor ( f )
)(
beffir ( f )
2 ( tir CAir)
2
beffd ( f )
2
beffd ( f )
2
2
beffd ( f ) BS
...
( td CAd) ceffC ( f )
4
Wpon
beffd ( f ) BS
( td CAd) ceffC ( f ) BS
4
Wpon
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tor
FcrorB :=
2 Hor HoExt
12 1
24 Es
tir
FcrirB :=
2 Hir
12 1
24 Es
crorB ( f ) :=
Fcror
f
crirB( f ) :=
Fcrir
1
crorB ( f ) :=
.22
cror ( f )
cror ( f )
1
crirB( f ) :=
befforB ( f ) :=
.22
crir ( f )
crir ( f )
Hor HoExt if crorB ( f ) .673
otherwise
( )
crirB ( f ) Hir
otherwise
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AeffB ( f ) := befforB ( f ) tor CAor + beffirB ( f ) tir CAir + beffc ( f ) tc CAc + bBS td CAd ...
+ WoExt tor CAor + WiExt tir CAir + HoExt tor CAor
Hor HoExt
Hir
1
...
ceffB ( f ) :=
befforB ( f ) tor CAor
+ beffirB ( f ) tir CAir BS +
AeffB ( f )
2
2
HoExt
BS
...
+ bBS ( td CAd)
+ HoExt ( tor CAor) Hor
2
2
+ W
oExt ( tor CAor) Hor + WiExt ( tir CAir) ( BS + Hir)
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befforB ( f )
befforB ( f )
(tor CAor) 2 + HoExt (tor CAor) 2
IeffB ( f ) :=
+
...
12
12
beffirB ( f )
2 ( tir CAir)
2
befforB ( f )
( tor CAor)
ceffB ( f ) +
...
2
4
12
2
befforB ( f )
+ HoExt
befforB ( f )
2
2
2
beffirB ( f )
beffirB ( f )
( tir CAor)
+ BS ceffB ( f ) ...
2
4
2
beffirB ( f )
beffirB ( f )
ceffB ( f ) ...
( tir CAor) Hir + BS
2
4
2
H
H
+
H
or
oExt
ir
beffc ( f ) ( tc CAc)
ceffB ( f ) ...
2
befforB ( f )
)(
W
pon
2
x BS c
td CAd
(
f
)
effB
Wpon
dx
+
cos BS
0 ft
SeffB ( f ) :=
IeffB ( f )
2.00
in
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lbs
in
c := 1.8
b := 1.67
Pp := nrpE Rir
Pp = 616.39 kip
F'cr ( n) :=
E IeffC ( 36 ksi) n 4
4 Rir Reff 1 +
2
4 E IeffC ( 36 ksi)
2
n CT
Kf := w SGmin Wpon
F''cr ( n) := 4
Kf Reff
Rir n
lbs
F''cr ( 4) = 14378.14
ft
1
c
lbs
ft
Fcrp Rir
1
c
( )
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= 73.81 %
Mp = 401.74 ft kip
Mn :=
1
b
( )
Mn = 693.46 ft kip
Mp
Mn
= 57.93 %
INTPM :=
Pp
Pn
Mp
Mn
if
Pp
Pn
P p Mp
+
P n Mn
max
Mp
Pp
+
P
yp Mn
0.15
otherwise
INTPM = 131.75 %
tor
tir
= 100.00 %
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Checked By:
Date:
= 83.93 %
TOT = 23.92 in
3.125
6.25
9.375
12.5
15.625
18.75
21.875
25
200
200
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Page 36 of 38
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deck
rows deck
pon
= 24.85 in
deck
rows deck
rows pon
+ pon
1
= 42.44 in
50
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50
100
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i := 1 .. rows rdeck
Safety factor for
weld strength
w := 2
ndMax = 2386.46
1
lbs
in
Unit Force
1218.231
0
1218.231
2436.462
3654.694
4872.925
20
40
60
80
100
Radius
Radial Unit Force
Tangential Unit Force
Single Lap Weld Limit
Single Lap Weld Limit
Double Lap Weld Limit
Double Lap Weld Limit
Unit force curves must be within single lap weld limit, otherwise double lap weld is
required. If double lap weld is limit is exceeded, geometry must be changed. Deck
shall have a 2" in 12" underside weld at all supports, bulkheads, and
appurtenances as a minimum.
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