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Why
we have to put more concern
Holcim Beton
Period
Project
Volume
(M)
Status
May 2007
Menara Bakrie
9,070
Completed
Jul 2007
Kuningan Place
6,431
Completed
Aug 2007
Kuningan Place
3,278
Completed
Sep 2007
Labuan 2
3,747
Completed
Oct 2007
6,421
Completed
Oct 2007
6,755
Completed
Nov 2007
Labuan 2
5.792
Completed
Jan 2008
ST Regis
6.000
Completed
Feb 2008
ST Regis
6.000
Completed
Sep 2008
Kemang Village
6.000
Completed
Apr 2009
Kemang Village
6080
Completed
Mar 2013
Provident Park
7200
Completed
Exercise 1
Material Temperatur (o C)
Cement
70
Fly Ash
45
Agregate
30
Water
29
Cement 8 oC or
Water 4 oC or
Aggregate 2 oC
Different Temperature
Maximum different temperature 20 oC between layer
50 C
Temperature
Monitoring
Mass Pouring
Tp = To + (Cement Content/100) x f
Tp = peak temperature
To = Fresh Concrete Temperature
f = (100 120 C : Fly Ash Concrete)
(120 140 C Normal Concrete)
Example:
Cementitious content 400 Kg
To
= 35.45o C
Tp
= 35.45o C + (466/100) x 12
= 91.37o C
To prevent crack related to heat hydration, the difference of temperature per layer
() should be < 20 oC. Insulator has to be installed.
Thermo couples reading on every 4 hours should started 12th hour up to 36th hour
then reading on every two hours after 36th hour.
Cement
content
Peak
temperature
(0 C) 400 Kg
88.01 MIX 15 % FA
Initial
cc
35.45
fa
396
70
Mix Design (low cementitious material, low w/c ratio, initial setting time)
10
Pondok Indah
Kembangan
Rambutan
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Perkembangan Kuat Tekan Trial Mix Fc 35 Mpa Fa 25% February 2013
150%
130%
110%
90%
70%
50%
30%
10%
-10% 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Providence Park
Pondok Indah
Kembangan
Rambutan
Titik bawah
70.0
titik tengah
60.0
titik atas
50.0
t1mid-bottom
40.0
t2mid-up
30.0
20.0
10.0
25-Feb
24-Feb
23-Feb
22-Feb
21-Feb
20-Feb
19-Feb
18-Feb
17-Feb
16-Feb
15-Feb
14-Feb
13-Feb
12-Feb
0.0
Titik bawah
70.0
titik tengah
60.0
titik atas
50.0
t1mid-bottom
40.0
t2mid-up
30.0
20.0
10.0
25-Feb
24-Feb
23-Feb
22-Feb
21-Feb
20-Feb
19-Feb
18-Feb
17-Feb
16-Feb
15-Feb
14-Feb
13-Feb
12-Feb
0.0
Providence Park
Pelaksanaan
Penempatan titik pengujian suhu dengan termo couple
Providence Park
Point 8
100
Celcius
80
Mid
60
Top
40
Bottom
20
Mid-Top
0
0
10
15
20
25
to Hour
30
35
40
45
50
Mid-Bottom
Point 9
100
Celcius
80
Mid
60
Top
40
Bottom
20
Mid-Top
0
0
10
15
20
25
to Hour
30
35
40
45
50
Mid-Bottom
Tend
Chair & Table
Computer
Power and Listrik
15
Supply Chain
Batching Plant Holcim Beton
NO
BATCHING PLANT
NUMBER
OF TRUCK
PLANT CAPACITY
CYCLE
TYME
SITE PLANT
40 M3/HOURS
15 mnt
KUNINGAN
16
60 M3/HOURS
40 mnt
KAMPUNG
RAMBUTAN
21
56 M3/HOURS
45 mnt
PLUMPANG
25
84 M3/HOURS
60 mnt
KEMBANGAN
25
84 M3/HOURS
60 mnt
16
Traffic Management
17
Plant Plumpang
Holcim Beton
Plant Kembangan
Plant
PlantRambutan
Plumpang
Plant Kuningan
18
Delivery System
Dispatching System
Central Dispatch Center will be manage and planning concrete from our
batching plant
Track monitoring truck with GPS system
Computerized batching system with command batch
Central Dispatch on Site
Project
19
Maloko Quarry
Type
Production Capacity
Capability
Number of trucks
Trucks capacity
: Stone Crusher
: 1000 m3/day
: 500 m3/day
: 68 units
: 24 m3
20
Sand Source
Sands Quarry at Lampung
Capacity
: 15000 m3
Capability to supply : 500 m3/day
21
: 4000 mm
22
Truck line up
23
Traffic Management
Cycle time to Project Pondok Kemba Rambut
(min)
Indah
ngan
an
Loading at plant
Check Slump
To Project
Test Slump
Queue
Unload
Out of Project
Return
Total
10
2
45
5
5
10
5
30
112
1.87
5
2
60
5
5
10
5
45
137
2.28
5
2
60
5
5
10
5
60
152
2.53
Plant
No of
Truck
11
23
27
#DIV/0!
#DIV/0!
62
0
-
10
5
5
0
0
Pondok Indah
Kembangan
Rambutan
Total
0
-
Cycle
time to
Project
112
137
152
0
0
Loading
Time
10
6
7
5
12
7
5
10
7
0
0
#DIV/0! #DIV/0!
No of CP
Capacity/CP/hour
Total Capacity/hour
4
25
100
42
84
70
#DIV/0! #DIV/0!
Experience Factor
62%
80%
34
100%
84
70%
49
0%
0%
#DIV/0! #DIV/0!
unit
m3/hour
m3/hour
161.29 m3/hour
167
24
Quality Control
1. Check temperatur
2. Slump test
3. Taking sample
25
: Stone Crusher
: 1000 m3/day
: 500 m3/day
: 20 units
: 22 m3
: 75 km
26
Curing Method
1. Before pouring all area should be cover by terpaulin to prevent from rain
direct and exposure to sun
2. Right after complete finishing surface, concrete cover by plastic sheet
and 3 layer of sterofoam
3. Sterofoam will use to manage different temperature 20 C and to
accelerate time to reach steadily and stability temperature
27
Conclusion
Key success of Mass Pouring is team work of main contractor,
CM, concrete supplier, concrete pump, and other related
parties
Supply continuity
To keep () < 20 oC and prevent thermal crack, monitor of
temperatur through thermo couple and period of insulator
release within time calculated.
Work safely and meeting the quality
Mass Pouring