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I.
INTRODUCTION
1437
EXPERIMENTAL WORK
DEVELOPMENT OF
MATHEMATICAL MODELS
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M.R. Thansekhar and N. Balaji (Eds.): ICIET14
1438
Predicted values of
Macrohardness,
43
41
39
37
35
35
37
39
41
43
Observed values of
ACKNOWLEDGEMENT
The authors wish to thank Bharat Heavy Electricals
Limited, Tiruchirapalli, India for providing the gate
valves and facilities for conducting the experiments.
They also wish to thank the management of Coimbatore
Institute of Technology, Coimbatore for providing all the
necessary facilities to carry out this work.
REFERENCES
on
Macrohardness,
HRC
43
41
39
Fp
37
-2
-1
H
2G
o
I
w
p
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M.R. Thansekhar and N. Balaji (Eds.): ICIET14
1439
Parameter
Unit
Welding current
Welding speed
Powder feed rate
Plasma gas flow
rate
Oscillation
frequency
Amps
mm/min
g/min
l/min
cycles/mi
n
Notatio
n
Iw
Sw
Fp
Gp
Ho
-2
150.
0
150.
0
20.0
2.5
35.0
-1
160.
0
175.
0
25.0
3.0
37.0
Factor Levels
0
1
170.0 180.0
200.0 225.0
30.0
35.0
3.5
4.0
39.0
41.0
2
190.
0
250.
0
40.0
4.5
43.0
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Iw
Sw
Fp
Gp
Ho
Average
Macrohardness,
HRC
-1
+1
-1
+1
-1
+1
-1
+1
-1
+1
-1
+1
-1
+1
-1
+1
-2
+2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-1
-1
+1
+1
-1
-1
+1
+1
-1
-1
+1
+1
-1
-1
+1
+1
0
0
-2
+2
0
0
0
0
0
0
0
0
0
0
0
0
-1
-1
-1
-1
+1
+1
+1
+1
-1
-1
-1
-1
+1
+1
+1
+1
0
0
0
0
-2
+2
0
0
0
0
0
0
0
0
0
0
-1
-1
-1
-1
-1
-1
-1
-1
+1
+1
+1
+1
+1
+1
+1
+1
0
0
0
0
0
0
-2
+2
0
0
0
0
0
0
0
0
+1
-1
-1
+1
-1
+1
+1
-1
-1
+1
+1
-1
+1
-1
-1
+1
0
0
0
0
0
0
0
0
-2
+2
0
0
0
0
0
0
38.5
37.0
41.8
40.2
41.0
39.4
42.5
41.0
37.7
37.0
40.6
40.0
39.8
38.5
42.0
40.5
39.8
38.0
37.0
42.4
37.5
41.0
40.0
38.8
39.0
38.5
39.0
40.3
40.5
39.5
39.0
39.8
Design Matrix
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M.R. Thansekhar and N. Balaji (Eds.): ICIET14
1440
Response
Macrohardn
ess
Full Model
Adj.
R-sq
SE
R-sq
0.93
0.67
0.807
1
4
Reduced Model
Adj.
R-sq
SE
R-sq
0.91 0.89
0.508
1
0
Table 4 ANOVA for Checking the Adequacy of the Model for Macrohardness
Source
Sum of
squares
Regression
Residual
66.436
6.459
Degree
of
freedom
6
25
F-Ratio
Means
square
11.073
0.258
Estimated
Tabulated
Pvalue
Adequacy
42.857
2.49
0.000
Adequate
S.
No
1
2
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Iw
0.
5
1.
5
Predicte
d
HRC
%
Error
Sw
Fp
Gp
Ho
Measure
d
HRC
39.8
40.0
- 0.50
0.8
1.
5
1.5
38.7
39.0
- 0.65
Average
- 0.575
HRC
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