Whats New?

New H-Series Comparison with Old H-Series

Current Model
16H
Serial number prefix
Nomenclature

6ZJ
H-Series

New Model
16H
ATS
No change

Electrical System
Electronic monitoring
Wiring groups (All)
Wiring Gp-Console
(Steering)
Elevated light bar

EMS
Sure seal connectors
Plug style fuses

EMS III
DT Deutsch connectors
Automotive style fuses

Light bar attached to front top

frame; light beam blocked by
V-plow

Improved elevated light bar

(attachment) for V-plow

Wiring Gp-Engine
Panel Gp-Instrument

Wiper Gp
Control Gp-Governor

2-speed
Engine throttle mechanically
governed

Control Gp-Clutch

Mechanical link inching cable

Hydraulic System
PPPC
Factory installed o-ring seals
Located @ implement pump
None

Hydraulics control
Hydraulic lines
Pump Gp-AWD(Charge)
Lines Gp-Fan
Tank Gp-Hydraulic

Valve Gp-Lines
Lines Gp-Air Centershift
Lock
Fan Drive
Drive Gp-Pump
Cylinder Gp-Articulation
Hydraulic Fan Drive

Air Operated
Engine driven blower fan
Requires periodic grease
Fan is engine driven

New wiring required for

electronic engine
Added EMS III module,
digital speedometer and
gear indicator, analog 4gage cluster (articulation,
fuel, level, coolant temp,
voltmeter), mode toggle
switch
Improved air flow to front
window
2-speed, intermittant
Electronically governed; hand
and foot throttle linkage
replaced with throttle switches
Same
Same
Pre-installed o-ring seals
Relocated to left side of engine
New lines for hyd fan drive
Improved filtration, ISO
18/15 compliant
Improved sight gauge
readability
New fabricated tank
Pre-installed o-ring seals
Same
Hydraulic driven, variable
speed sucker demand fan
Lube for life joint
Same
New hydraulic fan drive pump
mounted to front of implement
pump

Oil change interval

2000 hours

Extended to 4000 hours

Centershift lock
Cooling fan

Air

Same
Hydraulically driven
Sucker demand fan
Re-located to LS under operator
platform

S.O.S sampling port

Transmission
Modulation
Transmission cooler
S.O.S sampling port
Transmission control
Trans/differential filler
group
Air tank

Engine

Engine belt driven

Blower fan
Located RS under operator
platform
Lower Power Train System
Countershaft 8F/6R
Mechanical cable (inching)
Located on left side
None
Manual
Located rear, underside

Upper Power Train System

3306 dual horsepower

250 hours

Cooling system

Engine driven blower fan with

poly-vee belts

Fuel tanks

Single tank, inboard

Service center

None

Coolant S.O.S sampling

None

Same
Same
Re-located to right side
Same
Same
Re-located to top of service
center
Remote mounted purge
valves, left side, ground
level access
Quick attach customer
accessory valve provided on
right side
3196 Dual variable
horsepower VHP Plus
16H
- Gears 1-3 270 net hp- Gears 4-8 285 net hp
3196 meets or exceed all
U.S. EPA Tier II and EU
Stage II emissions control
standards
Extended to 500 hours
Remote routed ecology
drain on left front of rear
case
ATAAC
Automotive style cores
Improved access for
radiator clean-out
Hyd Fan Drive on demand
Dual tanks, outboard with 6
gallon sump system in rear
case
Increase fuel capacity
Grouped maintenance items
mounted to rear firewall
Coolant sampling port added at

port
Fuel sediment drain

Left side fuel tank

right side water line (upper)

Remote drain line relocated
to left side bottom front
case for improved access
Ecology drain

Structures
Front frame

Bosses added and relocated to

accommodate wiring and light
group changes
Re-designed to provide
maximum towing force of
1.5 times of saleable
machine weight
Bumper is now weld
integrated with rear case
frame reducing deflection
caused during snow wing
and ripping applications

Hitch Gp-Towing

Bolt on bumper

Electronic Throttle
Control

None

Converter Gp

Left side ROPS post location

inhibits visibility to rear

Cab
Two position switch added to
shift console for cruise control
type functionality
Will be relocated

Service Publications
Machine
PIN
Engrg Model
Machine
PIN
Engrg Model
Machine
PIN
Engrg Model
Engine
Serial Number
VERSION
FIRST SHIP

SERVICE MANUAL
Spec/Sys Op/T&A
Binder Label
Content Page
D&A
Binder Label
Content Page
Torque Specifications
ENGINE
Spec
Sys Op/T&A
Troubleshooting
D&A
D&A Supplement
POWER TRAIN
Spec
Sys Op/T&A
D&A

12H
AMZ1
RM624(-)

16H
ATS1
RM633(-)

12H
CBK
RM624(G)
12H
125
RM624(C)
C-9
4ZF
Global/Australian
1/1/03 (-)
3/1/03 (G)
7/1/03 (C)

3196
ATS
1/1/03 (-)

SEBP3326
SEBP3327
SEBP3754

SEBP3329

RENR4105
RENR4106
RENR4107
RENR4110
RENR4111
RENR4112
SENR3130

RENR4185
RENR4186
RENR4187
RENR4190
RENR4191
RENR4192
SENR3130

SENR9500
SENR9501
SENR9504
SENR9502
RENR4102

SENR9527
SENR9528
SENR9515
SENR9537
RENR4195

RENR4103
RENR4104
RENR4108

RENR4173
RENR4174
RENR4196

AWD
Spec
Sys Op/T&A
HYDRA/STEERING SYS
Spec
Sys Op/T&A
Schematic
SECONDARY STEERING
Spec/Sys Op/T&A/
AIR SYS & BRAKES
Spec
Sys Op/T&A
Air Compressor
Air Dryer
MACHINE SYSTEM
D&A
ELECTRICAL
Schematic
Starting & Charging
Seat
EMS III
R134a A/C
O&MM
English
Arabic - SABU
Chinese - SCBU
Danish - SYBU
Dutch - SDBU
Finnish - SQBU
French - SFBU
German - SGBU
Greek - SHBU
Italian - SLBU
Norwegian - SNBU
Portuguese - SPBU
Russian - SRBU
Spanish - SSBU
Swedish - SWBU

---

---

RENR4109
RENR4113
RENR4114

RENR4179
RENR4183
RENR4197

RENR4118

RENR4118

RENR4119
RENR4123
RENR2314
SENR2065

RENR4188
RENR4189
SENR6455
SENR2065

RENR4124

RENR4198

RENR5739
SENR2947
SENR6615
RENR5740
SENR5664

RENR4199
SENR2947
SENR6615
RENR5740
SENR5664

SEBU7469

SEBU7478

Turkish - STBU

Lubrication & Maintenance

Interval Decal

SEEU7469

SEEU7478

Lubrication & Maintenance

Interval/Walk-Around
Chart

SELU7469

SELU7478

Special Repair Procedures

Information is available for repairing non-metallic fuel tanks. Reference special

instruction Use of Repair Kit for Plastic Fuel Tanks (SEHS8877).

16H Motor Grader

Reusability & Salvage/Repair Guidelines
3196 ATAAC Engines
Form #
SEHS8869
GMG00981
SMHS7606
SEHS8841
SEHS8919
SEBF8076
SEBF8162
SEHS9498
SEBF8063
SEBF8049
SEBF8051
SEBF8064
SEBF8242
SEBF8290
SEBD0717
SEHS9246
SEHS8858
SEHS8884
SEHS9544
SEHS7788
SEHS8065
SEHS8867
SEHS8922
SEBD0640
SEBD0970
SEBF8041
SEBF8054
SEBF8094
SEBF8009
SEBF8043
SEBF8039
SEBF8042

Description
Engine Block
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal
Using 1P-3537 Dial Bore Gauge Group to Check Cylinder Bore Size
Use of 1P-4000 Line Boring Tool Group
Using the Ironstitch* Procedure for Casting Salvage
Salvage Weld Procedure for Iron Cylinder Blocks
Specifications to Salvage Cylinder Block Contact Surfaces
Cylinder Head
Specifications to Measure and Salvage Cylinder Head Assemblies and Related
Components
Using the 9U-5383 Vacuum Tester
Piston/Connecting Rods
Visual Inspection of Connecting Rods
Pistons
Piston Pins and Retaining Rings
Salvage of Non-Serrated Connecting Rods
Verification of Connecting Rod Eye Bushing Retention Using 5P-8639 Connecting
Rod Bushing Press Group
Visual Inspection of Two-Piece Pistons
Fuel System
Diesel Fuels and Your Engine
Using the 4C-4054 Unit Injector Sleeve Replacement Tool Group
Using the 6V-4022 Injector Tester to Test 1.1 Liter Fuel Injectors
Unit Injector Test Specifications for 1.1 Liter Engines, 1.7 Liter Engines, and 3500
Family Engines
Using the 9U-6143 Power Supply Adapter With the 1U-6661 or 6V-4022 Pop
Tester
Use of 6V-4022 Injector Tester
Installation of 6V-6026 or 6V-6027 Pump Group in 6V-4022 Injector Tester
Using the 1U-6661 Pop (Injector) Tester
Installation of 1U-6667 Conversion Group
Lubrication/Cooling System
Oil and Your Engine
Coolant and Your Engine
Crankshaft
Crankshaft Measurement
Procedure to Measure and Straighten Bent Crankshafts
Procedure to Grind Crankshafts
Main and Connecting Rod Bearings
Visual Inspection of Crankshafts
Inspection of Crankshafts for Cracks
Procedure to Polish Crankshafts

Turbocharger
SEBF8018
SEBF8019
SEBF8071
SEBF8097
SEBF8146
SEBF8067
SEBF8034
SEBF8002
SEBF8045
SEBF8046
SEBF8301
SEBF8405

Turbochargers
Specifications for Reusable Turbocharger Components
Procedure to Salvage Turbocharger Components
Valve Mechanism
Camshaft Measurement
Visual Inspection of Camshafts
Slipper Followers and Camshaft Roller Followers
Valve and Valve Spring Specifications
Valves, Valve Springs, Valve Rotators, and Locks
Gear Train
Timing Gears For All Engines
Miscellaneous
Cast Iron and Steel Pulleys
Inspection and Reuse of Critical Fasteners Used in All Engines
Kidney Loop Filtration Process for Rebuilt Engines

Hydraulic Systems
Form #
SELD0475
PEGP6025
SEBF8466
SEBF8702
NEHT6503

Description
Hydraulic Repair Procedures
Custom Hydraulic Service Guidebook
CHS Inspection for G&H Series Motorgraders
CHS Reference Information for G&H Series Motorgraders (All)
Procedure for Testing Hydraulic Cylinders using the 9U6803 Caterpillar Cylinder
Tester

Power Train
Form #
SEBF8091
SEBF8017
SEBF8048
SEBF8038
SEBF8117
SEBF8421
RENR3640
SERV8473
SERV8704
SERV8705

Description
Transmission Components
Clutch Ring Gears for All Power Shift Transmissions
Procedure to Machine Damaged Transmission and Differential Yokes
Reconditioning of Worn 6D-7995 Circle Reverse Housing
Procedure to Repair Worn Blade Circles
Field Repair Welding Procedure of Centershift Bracket Assembly
Assembly and Installation of Conventional Duo-Cone Seals Wall Chart
Arc Spray Guide CD-ROM
Flame Spray Guide CD-ROM
HVOF Spray Guide CD-ROM

Contacts:
Jim Tyas, Engine Guidelines, (309) 636-5833
Jim McClintock, Hydraulic Systems, (309) 675-8970
Bill Franey, Power Train, (309) 675-6304
George Stenger, Undercarriage, (309) 675-6585

Recommended Dealer Stocking List

Maintenance Parts List (as required)

List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model
16H
Serial Number Prefix ATS
Part Number Part Description
Quantity
1028803

KIT-RECEPTACLE

1071983

LAMP

1095309

GASKET-BASE

1151748

LAMP

10

1260146

HOSE-FUMES DISPOSAL

1318627

ELEMENT AS-JACKET WATER H

1335673

ELEMENT-FILTER

1336517

CAP AS-DUST

1350426

LAMP GP-SIGNAL

1552255

KIT-CONNECTING PLUG

1749690

BELT

1863735

PIN-CONNECTOR

1906535

FILM-WARNING

1F8488

BREATHER

1R0716

FILTER AS-ENGINE OIL

1R0722

FILTER ELEMENT AS-OIL

1R0762

FILTER AS-FUEL

2032389

CARTRIDGE-DESICCANT

2032423

ELEMENT-HEATING

3B8485

FITTING-HYDRAULIC

3B8485

FITTING-HYDRAULIC

3B8489

FITTING-GREASE

3B8489

FITTING-GREASE

11

3B8489

FITTING-GREASE

3B8489

FITTING-GREASE

3B8489

FITTING-GREASE

3B8489

FITTING-GREASE

3B8489

FITTING-GREASE

3E3371

WEDGE-RECEPTACLE LOCK

3E4051

CAP-SEAL

1
Page 1 of 4

List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model
16H
Serial Number Prefix ATS
Part Number Part Description
Quantity
3E4052

CAP-SEAL

3E8825

LAMP

3E8825

LAMP

3E8825

LAMP

3E8825

LAMP

3E8825

LAMP

3E8825

LAMP

3E8825

LAMP

3E8825

LAMP

3G0361

GASKET

3T5760

BATTERY

4T3131

FILTER ELEMENT AS-OIL

5F5434

BREATHER AS

5F5434

BREATHER AS

5L2952

CAP AS-OIL FILLER

5P8500

KEY

5P8500

KEY

5P8502

PADLOCK GP

5P8502

PADLOCK GP

6I0273

ELEMENT AS-PRIMARY

6I0274

ELEMENT AS-SECONDARY

6I9395

SCREEN

6L2609

SEAL-RUBBER

6L8617

CAP-RADIATOR

6T3643

CIRCUIT BREAKER AS

6V0852

CAP-DUST

6V0852

CAP-DUST

6V0852

CAP-DUST

6V0852

CAP-DUST

6V0852

CAP-DUST

6V0852

CAP-DUST

Page 2 of 4

List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model
16H
Serial Number Prefix ATS
Part Number Part Description
Quantity
6V0852

CAP-DUST

6V0852

CAP-DUST

6V5853

BLADE AS-WIPER

6V8376

SCREW-MACHINE

7C3095

REGULATOR-WATER TEMPERATU

7H1447

CAP-FILLER

7N5876

LAMP

7N5876

LAMP

7T7358

FILTER-AIR

8C3445

CAP-DUST

8C3447

CAP-DUST

8C3451

CAP-DUST

8D1429

LAMP

8H5306

KEY

8N2694

INDICATOR-AIR FILTER SERV

8S9129

FILTER-MAGNETIC

8S9130

SCREEN-SUCTION

8T6761

PLUG-PIPE

8T6761

PLUG-PIPE

8Y6364

SLEEVE

9B7233

LOCKWASHER

9G5127

BREATHER

9J3047

STRAINER

9K7951

CAP-VALVE

9K7951

CAP-VALVE

9P7121

STRAINER-FUEL TANK

9W1441

FUSE

9W1441

FUSE

9W1442

FUSE

9W1442

FUSE

9W1442

FUSE

Wednesday, November 07, 2001

Page 3 of 4

List contains maintenance parts specified in the Maintenance Parts list in the Parts Manual.

Model
16H
Serial Number Prefix ATS
Part Number Part Description
Quantity
9W1442

FUSE

9W1442

FUSE

11

9X8600

SEAL-O-RING

9Y1758

GASKET-BREATHER

9Y4357

BREATHER AS

1340964

Element Filter AWD

Planned Maintenance Parts

List contains only maintenance parts specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model

16H

Serial Number Prefix ATS

Where Used

Part Number Part Description

Qty. Interval

FUEL/WATER SEPARATOR ELEMENT

1335673

ELEMENT-FILTER

PM 1

FUEL/WATER SEPARATOR SEAL KIT

1410284

KIT-FUEL WATER SEP. SEAL

PM 1

FUEL FILTER-SECONDARY

1R0762

FILTER AS-FUEL

PM 1

FUEL TANK FILLER CAP SEAL

1732739

SEAL-FILTER

PM 2

FUEL TANK FILLER CAP FILTER

1734639

FOAM FILTER

PM 2

ENGINE OIL FILTER

1R0716

FILTER AS-ENGINE OIL

PM 2

HYDRAULIC OIL FILTER

1R0722

FILTER ELEMENT AS-OIL

PM 2

TRANSMISSION & DIFFERENTIAL OIL FILTER

HOUSING SEAL

2S8439

SEAL-O-RING

PM 2

HYDRAULIC OIL FILLER CAP GASKET

3G0361

GASKET

PM 2

TRANSMISSION & DIFFERENTIAL OIL FILTER DRAIN

PLUG SEAL

3J1907

SEAL-O-RING (11.89MM ID)

TRANSMISSION & DIFFERENTIAL OIL FILTER

4T3131

FILTER ELEMENT AS-OIL

PM 2

TRANSMISSION & DIFFERENTIAL MAGNETIC

SCREEN COVER SEAL

5P3863

SEAL-O-RING

PM 2

HYDRAULIC OIL TANK FILTER COVER SEAL

6D9157

SEAL-O-RING

PM 2

ENGINE AIR FILTER-PRIMARY

6I0273

ELEMENT AS-PRIMARY

PM 2

HYDRAULIC OIL FILTER SEAL (BELOW THE FILTER 7D1195 SEAL-O-RING

ELEMENT INSIDE TANK)

PM 2

FUEL TANK FILLER CAP SEAL

9X8600

SEAL-O-RING

PM 2

ENGINE VALVE COVER GASKET/SEAL

5P5678

SEAL

PM 2F

ENGINE AIR FILTER-SECONDARY

6I0274

ELEMENT AS-SECONDARY

PM 3

CAB AIR FILTER (ROPS REAR PANEL)

7T7358

FILTER-AIR

PM 3

TRANSMISSION & DIFFERENTIAL BREATHER

9G5127

BREATHER

PM 3

CAB AIR FILTER (UPPER ROPS SIDE PANELS)

9X4986

FILTER

PM 3

CAB AIR CONDITIONER INLINE DRYER

1757162

DRYER

PM 4

Page 1 of 3

List contains only maintenance parts specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model

16H

Serial Number Prefix ATS

Where Used

Part Number Part Description

Qty. Interval

BRAKE SYSTEM AIR DRYER DESICCANT CARTRIDGE

2032389

CARTRIDGE-DESICCANT

TANDEM DRIVE OIL LEVEL PLUG SEALS

2M9780

SEAL-O-RING

PM 4

TANDEM DRIVE ACCESS COVER SEALS

3D2981

GASKET

PM 4

TANDEM DRIVE SEALS (DRAIN PLUGS)

3K0360

SEAL-O-RING (16.36MM ID)

PM 4

ENGINE VALVE COVER GASKET/SEALS

5P5678

SEAL

PM 4

RADIATOR CAP ASSEMBLY

6L8617

CAP-RADIATOR

PM 4

TRANSMISSION & DIFFERENTIAL OIL FILTER

HOUSING SEAL

2S8439

SEAL-O-RING

PM100

TRANSMISSION & DIFFERENTIAL OIL FILTER DRAIN

PLUG SEAL

3J1907

SEAL-O-RING (11.89MM ID)

TRANSMISSION & DIFFERENTIAL OIL FILTER

4T3131

FILTER ELEMENT AS-OIL

PM100

TRANSMISSION & DIFFERENTIAL MAGNETIC

SCREEN COVER SEAL

5P3863

SEAL-O-RING

PM100

1195152

EXTENDER

PM3000

WATER TEMP. REGULATOR GASKET

1314164

GASKET

PM3000

SEAT BELT

1561148

SEAT BELT GP

PM3000

WATER TEMPERATURE REGULATOR SEALS

3S9643

SEAL-LIP

PM3000

WATER TEMPERATURE REGULATOR

7C3095

REGULATOR-WATER
TEMPERATU

PM3000

HYDRAULIC OIL FILTER

1R0722

FILTER ELEMENT AS-OIL

PM4000

HYDRAULIC OIL TANK FILLER CAP GASKET

3G0361

GASKET

PM4000

HYDRAULIC OIL FILTER COVER SEAL

6D9157

SEAL-O-RING

PM4000

HYDRAULIC OIL FILTER SEAL (BELOW THE FILTER 7D1195 SEAL-O-RING

ELEMENT INSIDE TANK)

PM4000

WATER TEMP. REGULATOR GASKET

1314164

GASKET

PM6000

SEAT BELT

1561148

SEAT BELT GP

PM6000

WATER TEMPERATURE REGULATOR SEALS

3S9643

SEAL-LIP

PM6000

Page 2 of 3

List contains only maintenance parts specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model

16H

Serial Number Prefix ATS

Where Used
WATER TEMPERATURE REGULATOR

Part Number Part Description

7C3095

REGULATOR-WATER
TEMPERATU

Qty. Interval
2
Page 3 of 3

PM6000

Planned Maintenance Fluids

List contains only maintenance fluids specified to be replaced at one or more planned maintenance intervals as per the Operation
and Maintenance Manual.

Model

16H

Serial Number Prefix

Where Used

APN

Fluid Type Fluid Description

Recom. Change Interval

ENGINE OIL (NEED 9.2 GALLONS)CG-4 CH-4 DIESEL ENGINE OIL

ENGINE OIL
DEO (L) DIESEL ENGINE OIL (LITERS
TRANSMISSION & DIFFERENTIAL TDTO
TRANS/DRIVE TRAIN OIL
OIL (NEED 12.4 GALLONS)

PM 2
PM 2
PM 3

TRANSMISSION & DIFFERENTIAL TDTO (L) TRAN/DRV TRN OIL (LITERS)

OIL

PM 3

CIRCLE DRIVE OIL (NEED 1.8

GALLONS)

GEAR OIL

PM 4

CIRCLE DRIVE OIL

GO (L)
WHEEL BEARING - FRONT (0.13 TDTO
GALLONS EACH SIDE.

GEAR OIL (LITERS)

TRANS/DRIVE TRAIN OIL

PM 4
PM 4

TANDEM DRIVE OIL (NEED 16.9

GALLONS EACH SIDE)

TRANS/DRIVE TRAIN OIL

PM 4

WHEEL BEARING - FRONT (0.5 TDTO (L)

LITERS EACH SIDE)

TRAN/DRV TRN OIL (LITERS)

PM 4

TANDEM DRIVE OIL (NEED 64

LITERS EACH SIDE)

TDTO (L)

TRAN/DRV TRN OIL (LITERS)

PM 4

HYDO
HYDO (L)
COOLANT
COOLANT (L)

HYDRAULIC OIL
HYDRAULIC OIL (LITERS)
EXTENDED LIFE COOLANT
EXT LIFE COOLANT (LITERS)

PM4000
PM4000
PM6000
PM6000

HYDRAULIC OIL
HYDRAULIC OIL

GO

TDTO

For fluid refill capacities, see the appropriate Operation and

Maintenance Manual or
source BUILDER data.

Flash File Part Numbers

Control
Engine
EMS Monitor

16H
205-4174
222-6457

*requires Electronic Technician 2002B

Reman Offerings for 16H with E/Model RM63

Name

Part#

Reman#

Notes

ACTUATOR GP-ELEC

1029004

ALTERNATOR GP

2002232

ARM AS-ROCKER

1159397

Under Review

CAMSHAFT

1713063

Under Review

CARTRIDGE GP

1906222

0R7581

COMPRESSOR-GP

1316679

0R8340

CORE AS-OIL CLR

1154517

0R8191

CORE AS-OIL CLR

1757453

Under Review

CORE AS-OIL CLR

2054655

Under Review

CRANKSHAFT A-UTN (CFZ)

1694189

0R9907

CYLINDER AS-HYD (GENERAL)

1757882

0R8301

CYLINDER AS-HYD (GENERAL)

9T2851

10R0059

CYLINDER AS-HYD (GENERAL)

9T2852

10R0060

CYLINDER AS-HYD (GENERAL)

9T3055

Under Review

CYLINDER AS-HYD (GENERAL)

9T3109

Under Review

CYLINDER AS-HYD (GENERAL)

9T3315

Under Review

CYLINDER AS-HYD (GENERAL)

9T8943

Under Review

CYLINDER AS-HYD (GENERAL)

1231077

Under Review

CYLINDER AS-HYD (GENERAL)

1704846

Under Review

CYLINDER AS-HYD (GENERAL)

1708528

Under Review

CYLINDER AS-HYD (IMPLMENT) 1144776

Under Review

CYLINDER PACK

1442948

FLYWHEEL AS

2243241

HEAD AS-CYL (UTN)

1799462

Under Review
0R9940

0R8777
Under Review
0R7439

HEAD AS-CYL (UTN)

1482149

INJECTOR GP-FUEL

2037685

Under Review

LIFTER AS-INJ

2027475

Under Review

LIFTER AS-VALVE

2064245

Under Review

MOTOR GP-ELEC

6V0890

0R4272

MOTOR GP-ELEC

2071556

10R0400

MOTOR GP-ELEC

1173915

Under Review

MOTOR GP-HYD (GENERAL)

9T5977

Under Review

MOTOR GP-HYD (GENERAL)

2247040

Under Review

PLATE-CLUTCH

8P1656

PLATE-CLUTCH

3P0801

PUMP GP-ENG OIL

9Y8073

PUMP GP-F TRF

1903443

Not in Strategy

PUMP GP-HYD (GENERAL)

1777517

Under Review

PUMP GP-HYD (GENERAL)

1789178

Under Review

PUMP GP-HYD (GENERAL)

1847448

Under Review

PUMP GP-WATER

1767000

0R0705

ROD AS-CONN

1139016

0R8190

ROD AS-HYD (GENERAL)

6E1049

0R3068

ROD AS-HYD (GENERAL)

6E1047

0R8302

ROD AS-HYD (GENERAL)

6E1043

Under Review

ROD AS-HYD (GENERAL)

6E1046

Under Review

ROD AS-HYD (GENERAL)

6E1050

Under Review

ROD AS-HYD (GENERAL)

1219247

Under Review

ROD AS-HYD (GENERAL)

1705212

Under Review

ROD AS-HYD (IMPLMENT)

1144781

Under Review

0R7440

0R5009
Under Review
0R3195

SHORT BLOCK

1152983

TRANSMISSION AR

1836616

TURBO GP-BASIC

2146091

0R8209
Under Review
10R0759

Marketer Information
Carol A. Solis, Internal Components, 4-1898
Doug L. Hampton, Internal Components, 5-4107
John W. Stalker, Hydraulics, 5-4203
Glen L. Olinger, Engines & Cylinder Heads, 4-1245
Ron W. Smith, Fuel Systems, 5-5445
Scott M. Smith, External Components, 5-6571
Jamie M. Gerstenkorn, Major Components, 6-5839
Amy Kalbacken, NPI Integrator, 6-5279

33
Marketer Initials
SMS
SMS
CAS
DLH
SMS
SMS
CAS
CAS
CAS
GLO
JWS
JWS
JWS
JWS
JWS
JWS
JWS
JWS
JWS
JWS
JWS
CAS
SMS
GLO

GLO
RWS
CAS
CAS
SMS
SMS
SMS
JWS
JWS
JMG
JMG
CAS
RWS
JWS
JWS
JWS
CAS
CAS
JWS
JWS
JWS
JWS
JWS
JWS
JWS
JWS

GLO
JMG
SMS

Machine Information
E/Model: RM633
Version: SNP: ATS
Engine: 3196

Listing of Parts Related Reports Available to Dealers

There are several recommended parts stocking lists and parts summary lists available
from Parts Distribution, which can help you, provide for a good product introduction and
adequate parts coverage. It is important to order the correct report to provide you the
most value.
PARTS LISTINGS WHICH CAN BE ORDERED:
To obtain the various parts lists individualized by machine and in some cases by specific
operating hours, in NACD contact the PSD Parts PCL Analyst at (309) 636-5727, (309)
636-5728, (309) 636-5729, or (309) 636-5734. For other Geographic Marketing
Organizations, contact your Parts Marketing representative at the GMO office.
1. (PCL) Parts Consumption List:
Gives every serviceable part within a model by group level. Shows weights, prices,
returnable indicator, recommended stocking quantities, and whether the part is a fast,
medium, or slow moving item.
2. Remanufactured Parts List:
Provides a list of the remanufactured parts. Cross-references with the remanufactured
part number and original part number. This report comes out automatically with the
PCL report.
3. Yearly Rate of Expected Replacement:
Parts are listed in alphanumeric sequence and categorized by the operating hours in
which they are expected to be replaced, i.e.: 2000 hour increments up to 22,000 total
hours. Parts will show recommended quantities up through the total hours requested.
Parts without attrition rates, or parts not projected to be replaced during the first ten
years of operation are shown in the 22,000-hour category. Parts without any
recommended quantities could be a MAO (make as ordered) part or a hardware item.
This report comes automatically with the PCL report.
4. (PCL) Maintenance List:
Consists only of maintenance items. This report comes automatically with the PCL
report.
5. (ROL) Recommends Only List:
This report is a subset of the PCL report (#1), and includes only those serviceable part
numbers that have a recommended quantity.
6. (ROL) Maintenance List:
Consists only of recommended maintenance items. This report comes automatically
with the Recommends Only List.

7. Cross-reference List:
Serviceable items contained within the PCL in part number sequence by line item
number reference to the PCL. This report is ordered separately.
8. (PCL) Interchangeability:
A list of all serviceable parts within the PCL in alphanumeric order that can be
interchanged among different machine models. Also, sometimes call a Parts
Commonality report. This report can show a percentage of common parts, if
requested, and lists specific parts that are interchangeable between the specified
models. Up to a maximum of 10 models can be requested on any one list. This list
must be ordered separately.
9. (PCL) Unique List:
Includes a unique list of all serviceable part numbers founds only on the requested
base model when compared to other models requested. This report comes
automatically when ordering the Interchangeability List.
10. (ROL) Interchangeability:
This interchangeability consists only of those parts that are recommended for
stocking for the duration specified in your request. This report must be requested
separately.
11. (ROL) Unique List:
This report comes automatically when ordering the ROL Interchangeability report.
Included in the report are the unique serviceable part numbers, as compared to the
products being compared.
12. Bulk hose Stock List:
Consists of three separate reports.
A. The first report consists of a list of hose part numbers extracted from the PCL for
all type of hoses.
B. The second report gives a complete breakdown of the hose information, seals
used etc., by hose assembly part number.
C. The third report gives the sum total of all hose lengths, stems and seals included
in the second report.
There is specific information required to request these reports and terminology
understanding associated with understanding the reports. This information can be
obtained from the PCL contacts when you request the needed report.

Product Link Ready

The 16H is a Product Link Considered Machine. The machine includes a 6-pin breakout
connector, but no pre-defined mounting location. The module can be installed by bolting
the module and shock mount to the radio mount plate on the inside right rear corner of
the cab post. The harness is accessible under the cab shift console. The standard
Installation Kit wire harness can be modified by adding a 6-pin connector to mate up with
the Product Link Ready connector. The antenna can be mounted on top of the cab, either
by using the magnetic mount antenna option, or bolting the stud mount antenna and
bracket to an existing bolt.

A Product Link mounting location is on the radio mount on the right rear cab post.

The Product Link Ready connector is on the right side of the machine, under the shift console.

The PL-201 module is recommended for the 16H machines. The PL-201 will transmit
Total Fuel from the engine ECM, as well as Event and Diagnostic codes from the
Transmission ECM, Engine ECM, and Cat Monitoring System.
The Product Link Ready is a first-run change for the 16H series. First run serial numbers
are included in the table below.
Model
16H

Serial Number
ATS00001

Product Link Overview

Product Link is a wireless communication system that allows for two-way information
flow between machine on-board systems and Caterpillar dealers/customers. The system
consists of three main components: 1) retrofit hardware (communication box, antenna,
and wiring), 2) satellite system and Caterpillar network, and 3) web-based software. The
web-based software is called the Caterpillar Product Link System (CPLS). It interfaces
with a web-based mapping package and the Caterpillar Dealer Business System (DBS) to
provide automatic machine location and hour updates. Dealerships can authorize

customer access to machines by setting up their customers with Dealer StoreFront and
Product Link accounts.
Orbcomm is the satellite service provider. Through their network of 35 low-earth orbit
(LEO) satellites and partnerships with various service distribution partners, Orbcomm
offers a potential worldwide communication solution. Product Link RF communication
operates in the very high frequency (VHF) portion of the frequency spectrum, between
137 and 150 MHz. Messages go from machine to satellite and are then transferred back
via a ground station to Orbcomms message control center. From the control center, the
messages are delivered via a direct line to Caterpillar headquarters and then disseminated
to the respective dealers.
Features and Benefits
There are two models of Product Link (PL) available:
PL151
SMU(1/day) & Location(4/day) updates
DBS integration
Integrated Mapping/Route Planning
Product Watch (see below)
Monitor up to 4 additional switches
Power Conservation Strategy
Configurable Alarms

PL201
SMU(1/day) & Location(4/day) updates
DBS integration
Integrated Mapping/Route Planning
Product Watch (see below)
Monitor up to 4 additional switches
Power Conservation Strategy
Configurable Alarms
Event/Diagnostic Monitoring
Fuel Consumption (if available)

An Operation and Maintenance Manual for Product Link is available with a list of all of
the components required to install the system. The OMM media number is SEBU7351. It
is available on SIS or it can be ordered through the media logistics system.
Product Link was developed as an enabler technology to help dealers honor their service
contracts and provide more timely PMs on their equipment fleets. Having machine hours
and location automatically updated in DBS allows dealers to better plan and schedule
their services. Moreover, wireless access to event/diagnostic information normally only
available via CAT ET can give dealers an early indicator if something is faulty on a
machine. Besides event/diagnostic information available on the CAT DataLink, Product
Link also allows for 4 additional ON/OFF type switches which can be used to monitor
other machine conditions.
A patent pending Product Watch function is also available which can trigger an alarm (email, pager, etc) if a machine operates outside of a configurable set of parameters. The
three product Watch functions are defined as:
1. Inclusive User defines a known point and a radius around that location. If the
machine leaves that established area as determined by GPS, an alarm will be sent.

2. Exclusive Opposite of Inclusive. Defines where an owner doesnt want a machine

to be (i.e. Shipping port vicinity, chophouse, etc).
3. Time-Based Allows user to establish a working window. If machine is operated
outside that window, it triggers an alarm.
Purchasing and Ordering
The PL-151 and 201 modules and kits can be purchased through the standard Parts
Distribution system. The recommended kits are listed below, using the magnetic
antenna. The kit numbers are listed in the table below.
Part or Kit name
PL-201 Module
Installation Kit
Antenna, magnetic mount, 20 harness
Shock Mount Kit

Part Number
209-6417
207-6795
207-6798
207-6800

Product Link Value Discussion

Product Link can help improve dealer efficiency and profitability by allowing more
timely PM scheduling and thereby increasing the residual value of the machines. It
eliminates the need to call customers or dispatch serviceman out to read meters. It
improves the customer perception of the dealer by allowing the dealer to provide
contracted maintenance proactively with a minimum demand on customers time. The
location feature can eliminate a lot of needless searching for machines. It can allow for
more efficient routing of PM trucks and also help identify unauthorized use of machines.
Product Health Information (events/diagnostics) can facilitate a proactive approach to
machine repairs and maintenance. The field technician can go to the machine with the
right information, tools, and parts to fix it right the first time. This in turn can help lower
the customers owning and operating costs by decreasing downtime and often the cost of
the repair by detecting problems before failure.
Product Link is not designed as a datalogger that can capture every thing that occurs on a
machine. The costs of such a wireless monitoring device would be very high. It will not
monitor payload, record trends, histograms, and other functions that are part of the Vital
Information Monitoring System (VIMS). It is designed to handle low volumes of
information for machines that are geographically dispersed like with a dealer rental fleet.
Contact & Additional Information
The Product Link team is ready to work with any dealer to answer any questions you
might have. Information is available on the Dealer Capabilities Department website
located at:

http://productsupport.cat.com/mdd/prodlink/index.htm
You can also contact any one of us at the following numbers:
Donna Murr
Sam Meeker
Scott Wheeler
Jerry Steenbergen
Jeff Jacobs
Dale Schumacher

Development Team Leader (309) 675-1646

Product Link Development (309) 494-5332
Product Link Development (309) 494-5309
Implementation Team Leader (309) 494-4547
Implementation & Rollout (309) 494-1116
Implementation & Rollout (309) 494-5362