CS3000 Training Course Process I/O and Function Blocks

CENTUM CS3000 R3
ENGINEERING COURSE
Day 2
Instrumentation & Automation Education Center (IAEC)

Yokogawa (Thailand) Ltd.
Professional Instrument Engineer Training Program

CS3000 Engineering Training Course
Control Drawing Builder


FCS INPUT AND OUTPUT FUNCTION

The input and output function support the internal data exchange
inside FCS
and external data exchange between FCS and other equipment.
There are two I/O functions
1. Process I/O function.
2. Software I/O function.
Software I/O function. (For Sequence Control)
Process I/O function. (For Loop Control)


Process input and output

Process I/O modules transfer signal between FCS and field device.


Process input and output

When defining IOM for FFCS,the IOM created under the [NODE1-4] folder.
Right click [NODE] Folder [Create new] [IOM]


IOM Definition builder

Ex.
AAI141 Analog Input Module (4 20 mA, 16 Channel,Non-Isolated)
Terminal Name
%Znnspcc
nn : Node Number.(1 - 10)
s : Slot Number.(1 - 8)
p : Port Number.(1 - 4)
Cc : Terminal Number.(1 - 64)
P & ID Tag Name

A P & ID Tag name of up to 16 characters can be specified in the IOM definition Builder.
Service Comment
A character string consist of up to 40 characters can be entered.
Label
As the name of the function blocks input/output terminal.
The entry format of user-defined labels is as follows:
%%Mnnnnnnnnnnnnn
M
: One uppercase letter
Nnnnnnnnnnnnn : up to 13 alphanumeric characters.

IOM Definition builder

Ex
ADV157 Digital input (32-Channel Status Input)
Terminal Name
%Znnspcc
nn : Node Number.(1 - 10)
s : Slot Number.(1 - 8)
p : Port Number.(1 - 4)
Cc : Terminal Number.(1 - 64)
P & ID Tag Name

A P & ID Tag name of up to 16 characters can be specified in the IOM definition
Builder.
Switch Position Label
The list of labels for switch position that can be used in the system is displayed
area.
Service Comment
A character string consist of up to 40 characters can be entered.
Tag Name
A User defined tag name is a string up to 16 alphanumeric characters


Create Function Blocks


Control Drawing Builder

The Control Drawing Builder is used to configure the basic control functions of the FCS.
For CS3000
Up to 200
Pages
Double Click
Drawing Comment


Control Drawing Builder Settings

Panel Size can be set by [File] [Properties] then selecting the [Attributes Tab].


Grid Setting
For easy drawing, you can display the grid on the drawing panel. [Draw] [Grid Option].
Click
Set Grid Size
Click


Function Block Creation
Select Mode
Function Block
Wiring
Double Click
Edit Function
Block Detail
Click


Function Block Detail Builder

Click to Show
Detailed Setting


Function Block
The object that represents the function block is called function block symbol.
Tag
Tag name
name
Terminal
Terminal name
name
Block
Block model
model

I/O
I/O connection
connection terminal
terminal
(Terminal
(Terminal area)
area)

Data Link Block
PIO
PIO
AREAIN
AREAIN
AREAOUT
AREAOUT
An I/O data link block can connect to a process I/O or software I/O.
An external data link block connect to a function block defined in other control drawings
or a function block defined on other control stations.


Wiring
Wiring
This object represent the flow of data between function blocks or between
a function block and data link block.


Text
This object represents an arbitrary character string.
Text


Wiring of Function Blocks : Loop Connection

By performing the I/O connection, data can be exchanged between a function block
and the connection destination according to the connection method.
Data Connection
-Data Reference
Data reference is a type of data connection in which data read from the
connection of the function block input terminal. The data value of the
connection destination is read as an input value of the function block in
data reference.
-Data Setting
Data setting is a type of data connection in which data written into the
connection destination from the function output terminal. The value of the
function block output data is sent to the connection destination.


Data Connection with Other Function Blocks

Is an I/O connection that connects data items such as process variables(PV) and
manipulated output values(MV) held in the other function blocks, to the function
block I/O terminals.
Data reference
Data Setting
Data reference


Process Connection
connection with Process I/O
Is an I/O connection that connects the function block I/O terminal
to the process I/O such as analog I/O and contact I/O


10
Terminal Connection
The terminal connection specifies the I/O terminal of a function
as the connection destination of the function block I/O terminal.
The connection between I/O terminal of function are well applied
to the cascade loops where the upper stream block output depends
on the lower stream block status.
The terminal connection is mainly used in the following instances.
Connection Between Function Blocks
The output terminal (OUT) of the upstream function block and setting
input terminal (SET) or input terminal (IN) of the downstream function
block are connected under the cascade control.
Connection by Way of a Switch Block (SW-33, SW-91)
Terminal connection must always be used as the I/O connection method at
one the other of the I/O terminal (input side or output side) of the SW-33
or SW-91 block.


Connection Between Function Blocks
Terminal
Terminal connection
connection


11
Connection by Way of a Switch Block

SWSW-33 & SWSW-91
Terminal
Terminal connection
connection


REGULATORY CONTROL BLOCK
The regulatory control blocks are the function block perform control
computation processing mainly on the analog input as input signals.
The calculated results are used for process monitor and process control.
The regulatory control blocks support the following types of processing :

input processing, control computation processing, output processing and
alarm processing.


12
PID Controller Block (PID)




13


There are 4 processing function
1.Input Processing
Receives a signal from the input terminal and output a process variable (PV).
2.Control Computation Processing
Performs control computation processing by reading the PV and output a manipulated variable (MV)
3.Output Processing
Reads the MV and output the result of control computation processing to the output terminal as an output
signal.
4.Alarm Processing
Detects an abnormality in the PV or MV and notifies the operation and monitoring function.

14
Input Indicator Block (PVI)


Input Indicator Block (PVI)


15
Manual Loader Block (MLD)




16


EXAMPLE


17
EXAMPLE


EXAMPLE


18
Note..


19

CS3000 Training Course Process I/O and Function Blocks

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CENTUM CS3000 R3

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Control Drawing Builder

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

FCS INPUT AND OUTPUT FUNCTION

Software I/O function. (For Sequence Control)

Process I/O function. (For Loop Control)

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Process input and output

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Process input and output

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

IOM Definition builder

AAI141 Analog Input Module (4 20 mA, 16 Channel,Non-Isolated)

P & ID Tag Name

Professional Instrument Engineer Training Program

IOM Definition builder

ADV157 Digital input (32-Channel Status Input)

P & ID Tag Name

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Professional Instrument Engineer Training Program

Create Function Blocks

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Control Drawing Builder

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Control Drawing Builder Settings

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Set Grid Size

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Function Block Creation

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Function Block Detail Builder

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Data Link Block

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Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

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Wiring of Function Blocks : Loop Connection

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Professional Instrument Engineer Training Program

Data Connection with Other Function Blocks

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Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)