MEED-Regulation2015,14 07 2015a

M.E.
ENGINEERING DESIGN
2015 Regulations, Curriculum & Syllabi
DEPARTMENT OF MECHANICAL ENGINEERING

BANNARI AMMAN INSTITUTE OF TECHNOLOGY
(Autonomous Institution Affiliated to Anna University of Technology Coimbatore
Approved by AICTE - Accredited by NBA and NAAC with A Grade and ISO 9001:2008 Certified)
SATHYAMANGALAM 638 401 Erode District Tamil Nadu

Phone: 04295 226000 Fax: 04295 226666
Web: www.bitsathy.ac.in E-mail:bitsathy@bannari.com
CONTENTS
Program Educational Objectives (PEOs) ............................................................................................. viii
Mapping of PEOs with Pos ..................................................................................................................... x
INTERLINKING OF COURSES .................................................................................................................. xi
M.E. ENGINEERING DESIGN (Full Time) ................................................................................................. 1
15ED11/15CC11 ADVANCED NUMERICAL METHODS ........................................................................... 3
15ED12 GEOMETRIC MODELING............................................................................................................ 5
15ED13 MECHANICAL VIBRATIONS ....................................................................................................... 7
15ED14 APPLIED ELASTICITY AND PLASTICITY ...................................................................................... 9
15ED15 DESIGN FOR MANUFACTURE AND ASSEMBLY ....................................................................... 11
15ED17 MODELING OF MECHANICAL PRODUCTS LABORATORY ....................................................... 13
15ED18 MECHANICAL VIBRATIONS ANALYSIS LABORATORY ............................................................. 14
15ED22 ADVANCED MECHANISMS DESIGN AND SIMULATION ......................................................... 15
15ED23ADVANCEDFINITEELEMENTANALYSIS..................................................................................... 17
15ED24 DESIGN OPTIMIZATION OF MECHANICAL SYSTEMS .............................................................. 19
15ED27COMPUTERAIDEDDESIGNENGINEERINGLABORATORY.......................................................... 21
15ED51 PRODUCT DESIGN AND DEVELOPMENT................................................................................. 22
15ED52 ADVANCED STRENGTH OF MATERIALS .................................................................................. 24
15ED53 DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS ............................................................. 27
15ED54 DESIGN OF MATERIAL HANDLING EQUIPMENT..................................................................... 29
15ED55 DESIGN OF THERMAL SYSTEMS .............................................................................................. 31
15ED56 MECHATRONICS SYSTEM DESIGN .......................................................................................... 32
15ED57 COMPOSITE MATERIALS AND MECHANICS............................................................................ 34
15ED58 TRIZ FOR PRODUCT INNOVATION .......................................................................................... 36
15ED59 TRIBOLOGY IN DESIGN ............................................................................................................ 38
15ED60 RELIABILITY ENGINEERING AND TOTAL PRODUCTIVE MAINTENANCE ................................. 40
15ED61 ADVANCED TOOL DESIGN ....................................................................................................... 42
15ED62 FAILURE ANALYSIS AND DESIGN ............................................................................................ 44
15ED63 DESIGN OF AUTOMOBILE COMPONENTS .............................................................................. 46
15ED64 COMPUTATIONAL FLUID DYNAMICS ..................................................................................... 48
15ED65 PRODUCT RELIABILITY ............................................................................................................ 50
15ED66 PRODUCTIONS AND OPERATIONS MANAGEMENT ............................................................... 52
15ED67 MECHANICS OF FRACTURE ..................................................................................................... 54

15ED68 MODELLING AND SIMULATION OF DYNAMIC SYSTEMS ....................................................... 56
15EDYA INSTRUMENTATION IN ENGINEERING ................................................................................... 58
15EDYB NANOMATERIALS AND NANOTECHNOLOGY ......................................................................... 60
13EDYC MICRO ELECTRO MECHANICAL SYSTEMS DESIGN ................................................................. 62
viii
Program Educational Objectives (PEOs)
I.
Fundamental technical knowledge and skills in mathematics and engineering to

recognize, analyze and solve problems, and to apply these skills to the generation
of new knowledge, ideas in industry; and for implement these solutions in
practice.
II.
Apply the principles of manufacturing and materials with the aid of computer in
order to develop or improve products and techniques.
III.
Produce postgraduates are competent engineers and work is notable for its
breadth and its technical excellence. Provide a hands-on approach to
engineering so that the postgraduates develop an understanding of engineering
judgment and practice.
ix
Programme Outcomes (POs)
a. Ability to work effectively in a team, exercise initiative, and function as a leader

b. Ability to design and conduct experiments to analyze the data
c. Ability to design a system or process to meet the desired needs and solving
engineering problems
d. Ability to identify potential changes in behavior and properties of materials as they
are altered and influenced by manufacturing processes
e. Ability to research concepts, simulate, test working conditions and application of
modeling methods and their impact on the designed systems
f. Ability to solve open-ended engineering problems in Engineering Design areas
including the design and realization of such systems
g. The attitudes, abilities and skills required to adapt to rapidly changing technologies
and the ability to pursue life-long learning
h. An understanding of all aspects of the design process including functional, creativity
in the design of systems, processes and esthetic considerations
i. Ability to identify engineering problems, and to carry out the engineering design of a
system or component to meet desired needs, using modern tools for complex design
j. An understanding of contemporary issues and the ability to assess the impact of
engineering solutions on the community.
Mapping of PEOs with Pos
PEOs
POs
I. Fundamental
technical (b) Ability to design and conduct experiments, to
knowledge and skills in
analyze the data
mathematics
and
engineering to recognize, (f) Ability to solve open-ended engineering
analyze and solve problems,
problems in design engineering areas
and to apply these skills to
including the design and realization of such
the generation of new
systems
knowledge,
ideas
in
industry; and to implement (g) The attitudes, abilities, and skills required to
these solutions in practice
adapt to rapidly changing technologies and
the ability to pursue life-long learning.
II. Apply the principles of (c) Ability to design a system, or process to meet
manufacturing
and
desired needs and solve engineering problems
materials with the aid of
computer in order to develop (d) Ability to identify potential changes in
or improve products and
behavior and properties of materials as they
techniques.
are altered and influenced by manufacturing
processes
(e) Ability to research concepts, simulate, test
working conditions and application of
modeling methods and their impact on the
designed systems
(h) An understanding of all aspects of the design
process including functional, creativity in the
design of systems, components or processes
and esthetic considerations.
III. Produce postgraduates who

are competent engineers
work is notable for its
breadth and its technical
excellence and provide a
hands-on approach to (i) Ability to identify engineering problems, and
engineering problems.
to carry out the engineering design of a
system or component to meet desired needs,
using modern tools for complex design.
(a) Ability to work effectively in a team, exercise
initiative, and function as a leader
(j) An understanding of contemporary issues and
the ability to assess the impact of engineering
solutions on the community.
xi
INTERLINKING OF COURSES
M.E. ENGINEERING DESIGN (Full Time)

Minimum credits to be earned 76
First Semester
Code No.
15ED11
15ED12
15ED13
Advanced Numerical Methods

Geometric Modelling
Mechanical Vibrations
15ED14
15ED15
Applied Elasticity and Plasticity

Design for Manufacture and Assembly
Elective I
Modelling of Mechanical Products Laboratory
Mechanical Vibrations Analysis Laboratory
Communication Skills I*
15ED17
15ED18
15GE19
Objectives & Outcomes

PEOs
POs
I
(b),(f)
II
(c),(e)
I, II
(b), (e), (f)
Course
I, II
III
(d),(f),(g)
(h),(j)
I, III
I, III
(a), (b), (f)

(a), (b), (f)
Total
3
3
3
2
0
2
0
0
0
4
3
4
3
3
3
0
0
-
2
0
0
0
-
0
0
4
4
-
4
3
3
2
2
-
18
25
3
3
3
0
2
2
0
0
0
3
4
4
3
3
3
0
0
-
2
0
0
0
0
-
0
0
0
4
2
-
4
3
3
2
1
-
15
24
3
3
0
0
0
0
3
3
3
-
0
-
0
-
3
6
15
Second Semester
Code No.

PEOs
POs
Course
15GE21
15ED22
15ED23
Research Methodology+
Advanced Mechanisms Design and Simulation
Advanced Finite Element Analysis
III
I, II
(c), (e), (f)

(e), (f)
15ED24
Design Optimization of Mechanical Systems
II, III
(c), (e), (h)
Elective II
Elective III
Computer Aided Design Engineering Laboratory
Technical Seminar
I, III
III
(a), (b), (f)

(a), (b), (j)
15ED27
15ED28
15GE29
Communication Skills - II*

Total
Third Semester
Code No.

PEOs
POs
Course
Elective-IV
Elective-V
15ED34
Elective-VI
Project Work - Phase I
III
(a), (b), (j)

Total
Fourth Semester
Code No.
15ED41
Course
Project Work - Phase II

PEOs
Pos
III
(a), (b), (j)
Total
Non- Credit Course

Common to all M.E. / M.Tech. Programmes
12
12
List of Electives
Code No.
Course

PEOs
POs
15ED51
Product Design and Development
II,III
(c), (e), (j)
15ED52
Advanced Strength of Materials
I, II
(d), (f),(g)
15ED53
Design of Hydraulic and Pneumatic Systems
I, II
(b), (c), (e)
15ED54
Design of Material Handling Equipment
II
(c), (d)
15ED55
Design of Thermal Systems
I, II
(b), (c), (e)
15ED56
Mechatronics System Design
I, II
(c), (e), (f)
15ED57
Composite Materials and Mechanics
II
(c),(d),(e)
15ED58
TRIZ for Product Innovation
III
(h), (i), (j)
15ED59
II, III
(c), (e), (i)
I, II
(c), (f), (g)
15ED61
Tribology in Design
Reliability Engineering and Total Productive
Maintenance
Advanced Tool Design
I, III
(c), (i), (j)
15ED62
Failure Analysis and Design
I, II
(d), (e), (f)
15ED63
Design of Automobile components
I,II
(e), (f), (g)
15ED64
Computational Fluid Dynamics
I,II
(c), (d), (f)
15ED65
Product Reliability
I, II
(c), (f), (g)
15ED66
Productions and Operations Management
III
(c), (e), (h)
15ED67
Mechanics of Fracture
(c) ,(d), (e)
15ED68
Modelling and simulation of Dynamic Systems
II
(e), (f), (i)

PEOs
Pos
I, II
(b), (c), (d)
15ED60
List of Open Electives (Minimum 3 Electives)

Code No.
Course
15EDYA
Instrumentation in Engineering
15EDYB
Nanomaterials and Nanotechnology
15EDYC
Micro Electro Mechanical Systems Design
II, III
(d), (e), (i)
II
(c), (d), (e)
One Credit Courses (Minimum 2 Electives)

Code No.
Course
15EDXA
Value Analysis and Value Engineering
15EDXB
Concepts of Product Design

PEOs
Pos
III
(c), (e), (h)
I,II
(d), (e), (f)
Self Study Electives+

Code No.
Course
15EDZB
Computational Fluid Flow and Heat Transfer

Analysis of Mechanical Systems
Measurement of Vibration and Sound
15EDZC
Process Engineering and Costing
15EDZA

PEOs
PEOs
I,II
(c), (d), (f)
I, III
(b), (g), (h)
III
(c), (e), (h)
In addition to reference books journal reference may also be added.
Department of Mechanical Engineering, Bannari Amman Inst. of Tech. | Regulation 2015
15ED11/15CC11ADVANCED NUMERICAL METHODS

3 2 04
Course objectives
To impart knowledge on numerical methods to find the numerical solution of the problems that arise in
engineering and technology.
To familiarize the advanced mathematical methods to solve engineering research problems.
Programme outcomes (POs)
(b) Ability to design and conduct experiments to analyze the data.
(f) Ability to solve open-ended engineering problems in design engineering areas including the design
and realization of such systems
Course outcomes (COs)
The student will be able to
Understand the advanced numerical methods which are necessary to solve numerically the problems that
arise in engineering and technology
Solve partial differential equations using Finite difference and Finite element methods that arise in
engineering problems.
Unit I
Algebraic Equations
Systems of linear equations: Gauss Elimination method , Thomas algorithm for tri diagonal system Gauss
Seidel, SOR iteration methods-Systems of nonlinear equations: Fixed point iterations, Newton Method, Eigen
value problems: power method, inverse power method, FaddeevLeverrier Method.
9 Hours
Unit II
Ordinary Differential Equations
Runge Kutta Methods for system of Initial value problems, numerical stability, Adams-Bash forth multi step
method, solution of stiff ODEs, shooting method, BVP: Finite difference method, orthogonal collocation
method, orthogonal collocation with finite element method, Galerkin finite element method.
9 Hours
Unit III
Finite Difference Method for Time Dependent PartialDifferential Equation
Parabolic equations: explicit and implicit finite difference methods, weighted average approximationDirichlet and Neumann conditions Two dimensional parabolic equations ADI method; First order
hyperbolic equations method of characteristics, different explicit and implicit methods; numerical stability
analysis, method of linesWave equation: Explicit scheme-Stability of above schemes.
9 Hours
Unit IV
Finite Difference Methods for Elliptic Equations
Laplace and Poissons equations in a rectangular region: Five point finite difference schemes, Leibmanns
iterative methods, Dirichlet and Neumann conditions Laplace equation in polar coordinates: finite difference
schemesapproximation of derivatives near a curved boundary while using a square mesh.
9 Hours
Unit V
Finite Element Method
Partial differential equationsFinite element method-orthogonal collocation method, orthogonal collocation
with finite element method, Galerkin finite element method.
9 Hours
Unit VI*
Applied Numerical Methods with MATLAB for Engineering Problems- Case Studies.
Total: 45+15 = 60 Hours
Reference(s)
1. Saumyen Guhaand Rajesh Srivastava, Numerical methods for Engineering and Science, Oxford Higher
Education,NewDelhi,2010.
2. S.K.Gupta, Numerical Methods for Engineers, New Age Publishers,1995.
3. R.L.Burden and J.D.Faires, Numerical Analysis Theory and Applications, Cengage Learning,
IndiaEdition,NewDelhi,2009
4. M.K.Jain,S.R.Iyengar, M.B.Kanchi, Jain, Computational Methods for Partial Differential Equations, New
Age Publishers,1993.
5. K.W.Mortonand D.F.Mayers, Numerical solution of partial differential equations, Cambridge University
press,Cambridge,2002.
6. Steven C. Chapra, Applied Numerical Methods with MATLAB for Engineers and Scientists, McGraw-Hill,
2012.
7. C.F.Gerald and P.O.Wheatley, Applied Numerical Analysis, Pearson Education 2003
Self Study/ Seminar Presentation
15ED12 GEOMETRIC MODELING

3 00 3
Course objectives
Understand the nature of CADsystem and the graphic transformation.
Understand the mathematical representation of curves, surfaces and solids and their relationship with
computer graphics
Gain experience in about the mass property calculation and fem modeling and meshing.
Programme outcome (POs)
(c) Ability to design a system, or process to meet desired needs and solve engineering problems
(e) Ability to analyze, synthesize, and control manufacturing operations using statistical and calculus
based methods, simulation and information technology.
Understand the nature of CADsystem and the graphic transformation.
Able to know the mathematical representation of curves, surfaces and solids and their relationship
withcomputer graphics
Able to know the mass property calculation and fem modeling and meshing
Unit I
OverviewofCADSystemsandGraphicsTransformations
Conventional and computer aided design processes, subsystems of CAD-CAD hardware and
software,Analytical andgraphicspackages,CADworkstations. Networking ofCADsystems,generative,cognitive
and imageprocessinggraphics,staticanddynamicdatagraphics. Transport ofgraphicsdata.Graphicstandards,
generationofgraphicprimitives,displayandviewing,transformationscustomizinggraphicssoftware.
9 Hours
Unit II
MathematicalRepresentationof curves andSurfaces
Introduction,Wire frame models surface models parametric representation of analytic and synthetic
surfaces surface manipulations
9 Hours
Unit III
MathematicalRepresentationofSolids
Fundamentals of solid modeling boundary representation (B-Rep) constructive solid geometry (CSG)
sweep representation analytical solid modeling design and engineering applications in wire frame, surface
and solid modeling.
9 Hours
Unit IV
Principles of Computer Graphics
Transformation and mapping of geometric models - inversion transformations and mappings projection of
geometric models design and engineering applications.
9 Hours
Unit V
Mass Property Calculations
Introduction-geometricalpropertyformulation-masspropertyformulation finite element modeling mesh
generation design and engineering applications.
9 Hours
Unit VI*
Computer graphics in automotive design-sheet metal manufacturing and design- - geometric programming for
design and cost optimization- Students will be given engineering component and student have to design the
components and produce its drawing and present it as assignment.
Total: 45 Hours
References
1.
2.
3.
4.
5.
6.
7.
8.
9.
IbrahimZeid,CAD/CAMTheoryandPractice,McGrawHillInc.,NewDelhi,2014.
P.RadhakrishnanandC.P.Kothandaraman,ComputerGraphicsandDesign,DhanpatRaiandSons,2002.
P.RadhakrishnanandS.Subramanyan,CAD/CAM/CIM,New Age International,2016.
D.Solomon,ComputerGraphicsandGeometricModeling,SpringerVerlag,2006.
Donald Hearn and M Pauline Baker, Computer Graphics, Prentice Hall, 2001
William M. Neumann and Robert Sproul, Principles of Computer Graphics, McGraw Hill Book Co.
Singapore 1989.
http://nptel.ac.in/courses/112102101/44
http://nptel.ac.in/video.php?subjectId=112102101
Pan, Z., Wang, X., Teng, R., & Cao, X. (2015). Computer-aided design-while-engineering technology in
top-down modeling of mechanical product. Computers in Industry. doi:10.1016/j.compind.2015.05.004.
15ED13 MECHANICAL VIBRATIONS

3 20 4
Course objectives
To develop governing equation for discrete mass vibrating system.
To understand and develop a CNC program for lathe and milling machines
To expose students on various vibration measuring instruments for reduction of vibration.
Programme outcomes (POs)
(b) Ability to design and conduct experiments, to analyze the data
(e) Ability to research concepts, simulate, test working conditions and application of modeling methods and
their impact on the designed systems
(f) Ability to solve open-ended engineering problems in design engineering areas including the design and
realization of such systems
Write governing equation for discrete mass vibrating system
Write governing equation for continuous mass vibrating system.
Measure and control the vibration on mechanical system.
Unit I
Fundamentals of Vibration
Basic concept of vibration- classification, Analysis Procedure-Mass,spring and Damping elementsHarmonic Motion - Free vibration of undamped system, Free vibration with viscous dampingharmonically excited vibration: Equation of motion, Response of damped system under harmonic
force, Response of Damped system under base excitation and rotating unbalance- - Duhamels
IntegralImpulse Response function.
9 Hours
Unit II
Two Degree Freedom System

Equation of motion for forced vibration Free vibration analysis Forced vibration AnalysisCoordinate Couplings and Principal Coordinates - Transfer function approach-Lagranges equation
Problems in Two degree of freedom.
9 Hours
Unit III
Multi-Degree Freedom System

Influence Coefficients and stiffness coefficients- Flexibility Matrix and Stiffness Matrix Eigen
Values and Eigen Vectors-Matrix Method, Matrix Iteration Method Approximate Methods:
Dunkerley, Rayleighs, and Holzer Method.
9 Hours
Unit IV
Vibration of Continuous Systems
Introduction- Transverse vibration of string- Longitudinal vibration of shaft torsional vibration of

shaft- lateral vibration of beam- Rayleigh Method, Rayleigh Ritz method Problems in continuous
system
9 Hours
Unit V
Vibration Measurement and Control
Transducer Vibration Pickups Frequency Measuring Instruements Vibration exciter dynamic

Testing Machine Machine Condition Monitoring and diagnosis. Control of vibration- control of
Natural frequencies Introduction to damping vibration Isolation Vibration Absorber.
9 Hours
Unit VI*
Free vibration with columb damping, Response of undamped system under harmonic force-forced
vibration with elastically coupled viscous dampers Experimental modal Analysis solution of
Transfer function approach
Total: 45 Hours
References
1. S. S.Rao, Mechanical Vibrations, Pearson Eduction, 2004.
2. Thomson W.T. Theory of Vibration with Applications, CBS Publishers and Distributors, New Delhi,
2006.
3. A.K. Mallik, Principles of Vibration Control, Affiliated East-West Press Pvt. Ltd, 2004.
4. R.N. Iyengar , Elements of Mechanical Vibration, I K International Publishing House Pvt. Ltd, New
Delhi, 2007
5. S.Graham Kelly and Shashidar K.Kudari, Mechanical Vibrations, Tata McGraw-Hill Publishing Company
Ltd New Delhi, 2007.
6. M.J. Griffin, J. Griffin Human response to vibration: Reviews and abstracts, Journal of Sound and
Vibration, Volume 27, Issue 4, 22 April 1973, Pages 597-600.
7. Andrew D. Dimarogonas, Vibration of cracked structures: A state of the art reviewOriginal Research
Article, Engineering Fracture Mechanics, Volume 55, Issue 5, November 1996, Pages 831-857.
8. http://nptel.ac.in/courses/112103111/
15ED14 APPLIED ELASTICITY AND PLASTICITY

3 00 3
Course objectives
To understand the theory of stress, strain and elasticity
To acquire knowledge on the theory of plasticity and its applications.
Programme outcome (PO)
(d)Ability to identify potential changes in behavior and properties of materials as they are altered and
influenced by manufacturing processes
(g) The attitudes, abilities, and skills required to adapt to rapidly changing technologies and the ability to
pursue life-long learning.
Analyse the stress and strain tensor field.
Solve stress- strain analysis problem in metal forming operations.
Implementing and modeling of plastic deformation.
Unit I
Analysis of stress and strain
Stress at a point, stress tensor, stress concentration factor, stress transformations, principal stresses, octahedral
stress, equations of equilibrium, strain tensor, principal strains, strain-displacement relations, compatibility
conditions, measurement of surface strains using strain gauges.
9 Hours
Unit II
Constitutive equations
General theory, generalized Hookes law, equations of elasticity, formulation of the general elasticity problem,
boundary conditions, two dimensional problems in rectangular and polar co-ordinates, Airys stress function.
Membrane stresses: Membrane stresses in axisymmetric shells, meridonial stress and circumferential stress.
9 Hours
Unit III
Contact stresses
Introduction, geometry of contact surfaces, notation and meaning of terms, expressions for principal stresses,
method of computing contact stresses Analytical and numerical method.
9 Hours
Unit IV
Plasticity
Plastic flow and its microscopic and macroscopic descriptions, stress-strain curves of real materials, definition
of yield criterion, concept of a yield surface in principal stress space, yield criteria, tresca,von Mises,
difference between tresca and von mises criteria.
9 Hours
Unit V
Plastic Strain Analysis
Prandtl-Reuss and Levy-Mises equations, deformation in plane stress-yielding of thin sheet in biaxial and
uniaxial tension. Plane strain deformation-stress tensor, hydrostatic and deviatoric components, plastic
potential, plastic instability, effect of strain rates and temperature effects on flow stress. Introduction to slip
line theory, weighted residual method.
9 Hours
Unit VI*
Case studies using FEM software: Simple Bending, Unsymmetrical Bending, Shear Centre, Solution of
Bending of Bars by Harmonic Functions, Solution of Bending Problems by Soap-Film Method. Methods of
experimental stress analysis.
Total: 45 Hours
References
1. S P.Timoshenko and J. N. Goodier, Theory of Elasticity, McGraw Hill International Editions, 2005.
2. G E. Dieter, Mechanical Metallurgy, McGraw Hill, 2007.
3. W. David , A. Rees, Basic Engineering Plasticity, Elsevier, 2006.
4. A P.Boresi , R J.Schmidt and O. M. Sidebottom , Advanced Mechanics of Materials, John Wiley and
Sons, Inc., 2003.
5. L.S.Srinath, Advanced mechanics of solids, TataGraw Hill Education, Second reprint, 2008.
6. Jinxing Liu, , Ai Kah Soh , Bridging strain gradient elasticity and plasticity toward general loading
histories, Mechanics of Materials , Volume 78, November 2014, Pages 1121
7. P. Nardinocchi, L. Teresi, , V. Varano, The elastic metric: A review of elasticity with large distortions,
International Journal of Non-Linear Mechanics Volume 56, November 2013, Pages 3442.
8. J.L. Chaboche, A review of some plasticity and viscoplasticity constitutive theories, International Journal
of Plasticity, Vol 24, Issue 10, October 2008, Pages 16421693
10
15ED15 DESIGN FOR MANUFACTURE AND ASSEMBLY

3 0 0 3
Course Objectives
To introduce the basic concepts and design guidelines of different manufacturing processes.
To make the student familiar with solving different problems in design modifications of the product
related to various manufacturing techniques.
Program Outcomes (POs)
(h) An understanding of all aspects of the design process including functional, creativity in the design of
systems, components or processes and esthetic considerations.
(j) An understanding of contemporary issues and the ability to assess the impact of engineering solutions on
the community.
Course Outcomes (COs)
Students will be able to
Identify the selection of material based on manufacturing process, design and assembly.
Inference the usage of DFMA tools for minimizing effort and cost in manufacturing.
Designing of components based on environmental issues.
Considerations in casting and machining to facilitate easy manufacturing.
Unit I
Introduction to Tolerances
Tolerances: Limits and Fits, tolerance Chains and identification of functionally important dimensions. Design
for Manufacturability Considerations .Geometric tolerances: applications, geometric tolerancing for
manufacture as per Indian Standards and ASME Y 14.5 standard, surface finish.
9 Hours
Unit II
Form Design of Castings, Weldments, Forging and Sheet Metal Components
Materials choice - Influences of materials - Space factor - Size - Weight - Surface properties and production
method on form design. Redesign of castings based on parting line considerations, Minimizing core
requirements, redesigning cast members using Weldments- Welding Defects.
9 Hours
Unit III
Component Design - Machining Considerations
Design features to facilitate machining - Drills - Milling cutters - Keyways - Doweling procedures, Counter
sunk screws - Reduction of machined area - Simplification by separation - Simplification by
amalgamation.Design for machinability - Design for economy - Design for clampability - Design for
accessibility.
9 Hours
Unit IV
DFMA Tools
Rules and methodologies used to design components for manual, automatic and flexible assembly, traditional
design and manufacture Vs concurrent engineering, DFA index, poke-yoke, lean principles, six sigma
concepts, DFMA as the tool for concurrent engineering, three DFMA criteria for retaining components for
redesign of a product; design for manual assembly; design for automatic assembly.
9 Hours
Unit V
Design for the Environment
Introduction Environmental objectives Global issues Regional and local issues Basic DFE methods
Design guide lines Example application Lifecycle assessment Techniques to reduce environmental impact
Design to minimize material usage Design for disassembly Design for Recyclability Design for
remanufacture.
9 Hours
Unit VI*
Material selection for product design Computer aided design for assembly using software. Case study - Cost
reduction of a diesel engine using the DFMA method.
Total: 45 Hours
11
References
1. A.K. Chitale and R. C. Gupta, Product Design and Manufacturing, PHI 2007.
2. G.Boothroyd, P.Dewhurst and W.Knight, Product Design for Manufacture and Assembly, Marcell
Dekker, 2002.
3. R.Bryan , Fischer, Mechanical Tolerance stackup and analysis, Marcell Dekker, 2004.
4. M. F. Spotts, Dimensioning and Tolerance for Quantity Production, Prentice Hall Inc., 2002.
5. J.G. Bralla, Hand Book of Product Design for Manufacturing, McGraw Hill Publications, 2000.
6. Daniel Witney; Mechanical assembly
7. J. Lesko, Industrial Design, Materials and Manufacture Guide, John Willy and Sons, Inc,1999.
8. http://nptel.ac.in/courses/107103012
9. http://www.efunda.com/processes/machining/mill_design.cfm
10. http://procnc.com/images/content/Design_Guide_Rev_C.pdf
12
15ED17 MODELING OF MECHANICAL PRODUCTS LABORATORY

0 0 42
Course Objectives
To develop skill on creating of 2D / 3D models, surface models using any one of modeling software.
To understand the concept of various tolerances and fits used for component design.
To understand and practice the drawings of machine components and simple assemblies using modeling
packages.
To impart knowledge on simulation of different mechanisms likeslider and cam mechanisms using any
one of modeling software.
(a)Ability to work effectively in a team, exerciseinitiative, and function as a leader
Able to Model 2D / 3D drawings of any mechanical products using modeling software
Analyze the tolerance and limits in the given drawings.
Draw the different kind of mechanism and assembly of machine part.
List of Experiments
1. Modeling and Assembling of Machine Vice
2. Create an assembly model of tailstock
3. Modeling of connecting rod
4. Modeling of butterfly Valve Assembly
5. Modeling of Pulley Support Assembly
6. Modeling of Fixture Assembly
7. Modeling of Shaper Tool Head Assembly
8. Surface Modeling of Piston
9. Simulation of Cam & Follower
10. Simulation of Slider Crank Mechanisms
11. Simulation of Four bar Mechanism
12. Simulation of Spur Gear Drive
Total:45Hours
Preparation& Content Experiments

Observation and Results
Record
Model Examination
Viva Voce
Total
Internal
Assessment
20
10
05
10
05
Semester End
Examination
10
20
10
10
50
50
13
15ED18 MECHANICAL VIBRATIONS ANALYSIS LABORATORY

0 0 42
Course Objectives
To measure and record the vibration response of mechanical system.
To transfer the governing equation into computable Laplace form and simulate the response of real
system.
To control the vibration on real world system like rotary pendulum, active suspension system.
(a)Ability to work effectively in a team, exerciseinitiative, and function as a leader
Measure and record vibration on Mechanical system
Model and simulate the vibration response of real system using computer.
Design a controller for vibration control of mechanical system.
List of Experiments
1. Determination of natural Frequency, displacement, acceleration and velocity of structure using vibration
excitor and accelerometer.
2. Modeling and simulation of kinematic analysis of slider crank mechanismusing MATLAB and interpret
the results.
3. Modeling and simulation of kinematic analysis of four bar mechanismusing MATLAB and interpret the
results.
4. Simulation of given Linear System /Nonlinear System (Step, Ramp and Sine Wave signal) using
MATLAB and interpret the results.
5. Frequency Response Analysis (Draw the Phase Margin and Gain Margin, Bode Plots) of given system
using MATLAB and evaluate the system Stability.
6. Real time control of PIDcontroller and its effects on the feedback loop response. Investigate the
characteristics of the controller on speed control of DC Motor using QUANSER QUBE SERVO and how
to use them to obtain a desired response using MATLAB.
7. Design a controller for position control of DC motor for accurate position of object using robot
manipulator.
8. Determination of natural frequency, displacement, of cantilever beam using strain gauge and interpret the
results.
9. Determination of suspension travel limit and acceleration of automobile suspension system using Quarter
car suspension test rig.
10. Determination of natural Frequency, displacement and acceleration of 1DOF m-k system.
11. Stability analysis of given linear system by Root Locus / Nyquist Plot Method using MATLAB and
evaluate the system Stability.
12. Real time Position control of Rotory inverted Pendulum using QUANSER QUBE SERVO kit. Compare
the performance of real time control with simulation of state space equation.
Total: 45 Hours

Record
Model Examination
Viva Voce
Total
Internal
Assessment
20
10
05
10
05
Semester End
Examination
10
20
10
10
50
50
14
15ED22 ADVANCED MECHANISMS DESIGN AND SIMULATION

3003
Course Objectives
To understand the layout of linkages in the assembly of a system/machine
To study the principles involved in assessing the displacement, velocity and acceleration at any point in a
link of a mechanism
To evaluate the motion resulting from a specified set of linkages in a mechanism
(c)Ability to design a system, or process to meet desired needs and solve engineering problems

Design the linkages for particular applications
Analyze the velocity and acceleration of various mechanisms
Apply kinematic theories to the engineering applications of mechanism design and synthesis
Unit I
Introduction
Introduction to kinematics and mechanisms-Mobility analysis-Formation of one D.O.F, multi loop kinematic
chains-Gross motion concepts-Compliant mechanisms-Equivalent mechanisms.
9 Hours
Unit II
Kinematic Analysis
Position Analysis-Vector loop equations for four bar, slider crank, inverted slider crank, geared five bar and six
bar linkages-Analytical methods for velocity and acceleration analysis of four bar linkage-Graphical synthesisDisplacement, velocity and acceleration analysis of simple mechanisms.
9 Hours
Unit III
Path Curvature Theory
Fixed and moving centrodes-Inflection points and inflection circle-Euler Savary equation-Bobilliers
construction-Hartmanns construction-Cubic of stationary curvature.
9 Hours
Unit IV
Synthesis of Four bar Mechanisms
Type synthesis-Number synthesis-Associated linkage concept-Dimensional synthesis-Function generation,
path generation and motion generation-Graphical methods-Pole technique and inversion technique-Point
position reduction-Two, three and four position synthesis of four bar mechanisms-Analytical methodsFreudensteins equation-Blochs synthesis.
9 Hours
Unit V
Synthesis of Coupler Curve based Mechanisms & CAM Mechanisms
Cognate lingages-Parallel motion linkages-Design of six bar mechanisms-Single dwell, double dwell and
double stroke-Geared five bar mechanism-multi dwell-CAM Mechanisms and determination of optimum size
of cams-Mechanism defects.
9 Hours
Unit VI*
Kinematic analysis of spatial mechanisms-Study and use of mechanisms using simulation soft-ware package.
Total: 45 Hours
15
References
1. J.J. Uicker, G.R. Pennock and J.E. Shigley, Theory of Machines and Mechanisms, Oxford University
Press, NY, 2011.
2. N.G. Sandor and G.A. Erdman, Advanced Mechanism Design Analysis and Synthesis, Vol. 2, Prentice
Hall India Pvt., Ltd, 1984.
3. Amitabha Ghosh and Asok Kumar Mallik, Theory of Mechanism and Machines, EWLP, Delhi, 1999.
4. R.L. Nortron, Design of Machinery, McGraw Hill, 2012.
5. J. Kenneth, Waldron and Gary L. Kinzel, Kinematics, Dynamics and Design of Machinery, John WileySons, 2004.
6. A. Hernandez, Kinematic analysis of mechanisms via a velocity equation based in a geometric matrix,
Mechanism and machine theory, vol. 38(12), 1413-1429, 2013.
7. http://nptel.iitm.ac.in/video.php?subjectId=112104121
16
15ED23ADVANCEDFINITEELEMENTANALYSIS
3204
Course Objectives
To understand the application of mathematics for the finite element formulation.
To impart advancedFEAknowledgeandtechniquesfor solvingcomplexproblemsinengineering focusing on
design of mechanical components
To design by FEM and can go for real time testing
Apply the mathematical formulation for the finite element analysis.
Apply the finite element method to solve complex engineering problems.
Understand
the
physical
principles
underlying
FEM
and
differentfieldproblemlikecomplexstructure,heattransfer,vibrationandfluidflowapplications.
apply
to
Unit I
Introduction and Basic Finite Elements
Relevance of finite element analysis in design Modeling and discretization, Interpolation, elements, nodes
andDegrees-of-Freedom - Applications of FEA. Interpolation polynomial approximation and Selection of the
order of the polynomial, Convergence requirements, Linear, simplex, complex, Multiplex. Shape functions in
terms of natural coordinate system Linear strain triangular elements(LST) - Bilinear rectangular elements Quadratic Rectangular elements - Solid elements Tetrahedron element, hexahedral element.
9 Hours
Unit II
Truss and Beam Element
FEM procedure, Truss element,introduction to frame elements, Beam element Assembly of elements
Properties of stiffness matrices - Boundary conditions - Solution of equations - Example problems.
9 Hours
Unit III
Isoparametric Formulation and Lagrange Polynomial
Introduction - Bilinear Isoparametric quadrilateral elements shape function, Jacobian matrix, straindisplacement matrix, stress-strain relationship matrix, stiffness matrix. Shape function using lagrange
polynomial function Two, three, four and five noded bar element, four noded rectangular element, nine
noded rectangular element.
9 Hours
Unit IV
Fluid Flow and Heat Transfer Analysis
Fluid flow basic equation 1-D fluid flow Finite element formulation - problem. Formulation of 2D heat
transfer linear triangular elements problems
9 Hours
Unit V
Dynamic, Shell and Plate Analysis
Dynamic equations Consistent and lumped mass matrices - 1-D bar element - Formulation of element
stiffness, mass and force matrices - Example problems. Basic relations in thin plate theory, Finite element
Formulation of a Triangular plate bending element stiffness matrix, Finite element Formulation of Jacobian
matrix for four noded degenerated quadrilateral shell element. Introduction to Grid sensitivity test
9 Hours
Unit VI*
Introduction to Analysis Software- Pre Pro & Post-processing-Use of standard software packages forsolving
the field problems.
Total: 45 Hours
17
References
1. D.L.Logan,AFirstCourseintheFiniteElementMethod,Cengage Learning,2012.
2. S.S.Bhavikati,FiniteElementAnalysis,NewAgeInternationalPublishers,2010.
3. S.S.Rao,TheFiniteElementMethodinEngineering.Elsevier Publishers,2014.
4. J. N.Reddy,AnIntroductiontotheFiniteElementMethod, Tata McGrawHillInternational,2009.
5. J.Ramachandran, Boundary and Finite Element Theory and Problems, Narosa PublishingHouse, 2000.
8. Katili, J. Batoz, I. Jauhari, and A. Hamdouni, The development of DKMQ plate bending element for thick
to thin shell analysis based on the Naghdi / Reissner / Mindlin shell theory, Finite Elem. Anal. Des., vol.
100, pp. 1227, 2015.
18
15ED24 DESIGN OPTIMIZATION OF MECHANICAL SYSTEMS

3003
Course Objectives
To introduce the concept of design optimization, and model the engineering problem mathematically
To apply various optimization methods forobtaining approximate structural design solutions
To select appropriate algorithms for solving multi objective and non-traditional optimization problems
Understand the basic theory and various techniques of optimization
Solve the engineering problems using suitable optimization techniques
Formulate the mathematical models of real world problems
Unit I
Introduction
Introduction to optimum design - Principles of optimization - Conventional Vs Optimal design process Problem formulation - Classification of Engineering optimization problem
6 Hours
Unit II
Single Variable Optimization Techniques
Optimality Criteria - Bracketing Methods: Exhaustive search method - Bounding phase method - Region
Elimination Methods: Interval halving method - Fibonacci search method - Golden section search method Gradient based Methods: Newton - Raphson method - Bisection method - Cubic search method
9 Hours
Unit III
Multi Variable and Constrained Optimization Techniques
Unconstrained optimization techniques: Direct search Method: Simplex search methods - Hooke-Jeeves
pattern search method - Powells conjugate direction method - Gradient based method: Cauchys method Newtons method - Conjugate gradient method.
Constrained optimization techniques: Kuhn - Tucker conditions - Penalty Function methods - Solution by the
method of Lagrangian multiplier
12 Hours
Unit IV
Design of Experiments and Modelling
Introduction- ANOVA- Factorial Design, Fractional factorial Design, Regression Approach- Two, and multi
variable Design, Orthogonal Array Design, Response Surface Methods- Simple Problems
9 Hours
Unit V
Non Traditional Optimization
Introduction to non-traditional optimization - Genetic Algorithm - Bee Colony Algorithm - Particle Swarm
Optimization (PSO) and Neural Networks in optimization, Simple Applications
9 Hours
Unit VI*
Applications: Static and Dynamic applications
Total: 45Hours
19
References
1. S. S. Rao, Engineering Optimisation: Theory and Practice, Wiley- Interscience, 2009
2. K. Deb, Optimization for Engineering Design Algorithms and Examples, Prentice Hall of India Pvt. 2010
3. Jasbir S. Arora, Introduction to Optimum Design, McGraw Hill International, 2011
4. Panos Y. Papalambros and Douglass J. Wilde, Principles of Optimal Design: Modeling and Computation,
Cambridge University Press, 2000
5. R. PanneerSelvam , Design and Analysis of Experiments, PHI Learning Private Limited, 2012
6. Ashok D. Belegundu, R. Tirupathi and Chandrupatla, Optimization Concepts and Applications in
Engineering, Pearson Education, 2014
7. G. V. Reklaitis, A. Ravindram and K. M. Ragsdell, Engineering Optimization - Methods & Application,
Wiley, 2006
20
15ED27COMPUTERAIDEDDESIGNENGINEERINGLABORATORY
0 0 42
Course Objectives
To understand the type of element used type of analysis done, interpretation of results, different method of
solving and analyzing a given problem.
To have better knowledge in finite element analysis software, applied to structural components at static
and dynamic loading conditions.
To have better knowledge in finite element analysis software,applied to thermal components at various
heat transfer modes.
(a) Ability to work effectively in a team, exerciseinitiative, and function as a leader
Create model, mesh and analyze mechanical components using FEA software.
Apply to perform structural and thermal analysis and understandthe behavior of the system.
Analyze an engineering problem individually as well as in a team.
Listof Exercises
1. Whenatrussissubjectedtocertaintemperaturewhathappenstothetruss?Whenanothertrussisloaded
inallthethreeaxis howwillbeitsbehavior?
2. Whenoneendofarigidbodyishingedandotherendloadedwithtwosupportsinbetweenbyacopper
rodanda
steelrodwhatwillbethememberforcesandstresses.
3. ContemplatehowtheshearstressandbendingstresswilloccurinabeamofIsectionwhichissimply
supportedattheendsandloadactingatthecenter.
4. Ifa closedcylindermadeofsteelis subjectedtoaninternalpressurehowfar theaxialstressandhoop stress
willinfluencethecylinderwall.
5. Whena Bellevillespringissubjectedtoaloadontheinneredgeofthe spring howdoesthe springdeflect?
6. Consideringa culvertin whichloadisdistributeduniformlyattop,symmetricandassumingplainstrain
condition,comeoutwiththemaximumstressanddeflectionthatoccurintheculvert.
7. AThermalstoragedevicewithaphasechangematerial(PCM)isusedtoconserveenergyduringhigh
energydemandperiods.ThePCMusedisparaffinwaxwhichissurroundedbyametallicpipesubjected
toa
constanttemperature.Estimatethetimerequired tocompletelymeltthewax fromits solidstate.
8. Whenasolidsteppedcantileverbarofcircularcrosssectionissubjectedtoa
twistingmomenthowwillbe
themaximumtwistandshearstress?
9. Conductaharmonicforcedresponsetestbyapplyingacyclicload(harmonic)attheendofacantilever
beam
withloadacting in arangeoffrequency. Suggest a suitablemethodinwhichmaximumdisplacementoccurs.
10. Performvarioushardnesstestingmethodsforagiven materialandsuggestasuitable method
forthegivenloadrange?
11. Contemplatewhenasteadystateconductionwillbeattainedforagivencomponentwiththespecified
boundarycondition.
Total:45Hours
Internal
Semester End
Assessment
Examination
20
10
10
20
Record
05
10
Model Examination
10
Viva Voce
05
10
Total
50
50
21
15ED51 PRODUCT DESIGN AND DEVELOPMENT

3 0 03
Course Objectives
To acquire knowledge about the opportunities and challenges in product development.
To understand the standard proceduresinvolved in concept development and design process.
To make know about the Intellectual Property Rights (IPR).
the community
Describe the social, environmental and ethical concerns to be addressed during Product development.
Realize the modeling and embodiment Principles used in product development process.
Understand the concepts of Robust design, and develop physical models using product design theory.
Unit I
Introduction
Product Development- Characteristics, Duration, Challenges, Organizations. Development Process Processes,Process Flow. Product Planning - Identifying Opportunities, Prioritization, Resource allocation and
Pre-Project Planning. Customer Needs - Data gathering, Organizing Needs
9 Hours
Unit II
Concept Development
Product and Target specification, various steps in concept generation, Brainstorming, Morphological analysis,
Selection of Concepts - Subjective decision making, Criteria ranking, Criteria weighting, Datum method,
EVAD (Design Evaluation) method, Principles of Computer aided decision making
9 Hours
Unit III
Design Process
Concept Testing - Survey, Response and Interpretation. Product Architecture, Platform planning,System level
design issues. Embodiment design - Introduction, Size and strength, Scheme drawing, Form design,
Provisional material and process determination, Design for assembly and manufacture, Industrial design.
Modeling - Introduction, Mathematical modeling, Optimization, Scale models,Simulation
9 Hours
Unit IV
Planning for Manufacture and Management
Detail Design - Factor of safety, Selection procedure for bought out components, Material Selection, Robust
design, Experimental Plan. Design Management - Management of design for quality, Project planning and
control, Production design specification (PDS), Quality function deployment (QFD) process, Design review,
Value analysis/engineering
9 Hours
Unit V
Intellectual Property Rights and Project Economics
Intellectual Property Rights - Introduction, Study prior inventions, Write the description of theinvention,
Refine Claims, Pursue application. Economics and Management - Financial Model, Project Trade - Off,
Accelerating Projects, Project Execution
9 Hours
Unit VI*
Case studies: Customer input for successful product design and Time management in new product
Development.
Total: 45 Hours
22
References
1. T. Karl, Ulrich and D. Steven, and Eppinger, Product Design and Development, McGraw Hill2009.
2. G. E. Dieter, Engineering Design, McGraw - Hill International, 2013.
3. Ken Hurst, Engineering Design Principles, Elsevier Science and Technology Books, 2010.
4. E. Deborah and Bouchoux, Intellectual Property Rights, Cengage Learning India Pvt., 2008.
5. Kevin N. Otto, Kristin L. Wood, Product Design, Pearson education, 2009.
6. Stephen Rosenthal, Effective Product Design and Development, Business One Orwin, Homewood,
1992,ISBN, 1-55623-603-4
7. www.me.mit/2.7444.
23
15ED52 ADVANCED STRENGTH OF MATERIALS

3204
Course Objectives
To impart knowledge on simple stresses, strains and deformation in components due to external loads and
their relations, provide knowledge in shear centre and unsymmetrical bending.
To impart knowledge on stresses induced in curved flexible members, stresses in flat plates and torsion of
non-circular sections, to study the stress due to rotary sections and contact stresses.
Compute the three dimensional stress of a member.
Locate the shear centre for unsymmetrical bending.
Solve the torsional problems related with non-circular sections.
Unit I
Elasticity
Stress - Strain relations and equilibrium equations of elasticity in Cartesian, Polar and Spherical coordinatesDifferential equations of equilibrium-Compatibility-Boundary conditions -Airys stress - Representation of
three-dimensional stress of a tension-Generalized Hook's law.
9 Hours
Unit II
Shear Center and Unsymmetrical Bending
Location of shear center for various sections - Shear flows - Stresses and deflections in beams subjected to
unsymmetrical loading - Kern of a section.
9 Hours
Unit III
Curved Flexible Members and Stresses in Plates
Circumference and radial stresses Deflections-Curved beam with restrained ends-Closed ring subjected to
concentrated load and uniform load-Chain links and crane hooks-Stresses in circular and rectangular plates due
to various types of loading and end conditions.
9 Hours
Unit IV
Torsion of Non-Circular Sections
Torsion of rectangular cross section-St.Venants theory-Elastic membrane analogy-Prandtl's stress functionTorsional stress in hollow thin walled tubes.
9 Hours
Unit V
Stresses in Rotating Member and Contact Stresses
Radial and tangential stresses in solid disc and ring of uniform thickness and varying thickness with allowable
speeds-Methods of computing contact stress-Deflection of bodies in point and line contact applications.
9 Hours
Unit VI*
Case study on state of stress at the bucket of a tractor, case study on structural analysis of a non-bonded
flexible riser cross section.
Tot
24
al: 45 Hours
25
References
1. Timoshenko and Goodier, Theory of Elasticity, McGraw Hill Publications, 2001.
2. A. P. Boresi, R. J. Schmidt and O. M. Sidebottom, Advanced Mechanics of Materials, John Wiley and
Sons, Inc., 2008.
3. Seely and Smith, Advanced Mechanics of Materials, John Wiley International Edn, 1961.
4. Rimoahwnko, Strength of Materials, Van Nostrand, 2004
5. Wang, Applied Elasticity, McGraw Hill, 2006
6. Robert D. Cook, Warren C. Young, Advanced Mechanics of Materials, Mc-Millan Pub. Co., 2008
7. L.S.Srinath, Advanced mechanics of solid, TataGraw Hill Education,Second reprint,2008
8. J. Chakrabarty, Theory of plasticity, 3rd Eds, Elsevier India, 2009.
9. Den Hartog, Advanced Strength of Materials, McGraw Hill, 1952.
10. E.P. Popov, Engineering Mechanics of Solids, Prentice Hall of India, 2010.
11. R. B. Tait, Failure analysis and experimental stress analysis of a threaded rotating shaft failure analysis
case study II, vol. 5(2), 79-89(1998).
12. http://nptel.iitm.ac.in/video.php?courseId=1006
26
15ED53 DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS

3 0 03
Course Objectives
To impart knowledge on fluid power engineering and its actuation systems
To create expertise in applications of fluid power systems in automation of machine tools and others
equipments
To design hydraulic and electro-hydraulic systems for automation, pneumatic circuits using PLC, cascade,
step counter and k-v mapping methods and low cost automation systems.
Exhibit competence in the operation of basic hydraulic and pneumatic systems
Design and develop control valves and circuits for low cost automation
Demonstrate all maintenance aspects in hydraulic, pneumatic, electrical controls
Unit I
Oil Hydraulic Systems and Hydraulic Actuators
Fluids Properties - Types of Fluid power system - Hydraulic Power Generators Selection and specification
of pumps - Pump characteristics. Linear and Rotary Actuators Selection - Specification and characteristics.
7 Hours
Unit II
Control and Regulation Elements
Direction Control Valves Check valve, pilot operated check valve, Three-Way valves - Four Way valves,
Manually Actuated Valves, Mechanical Actuated Valves and Pilot - Actuated Valves, Solenoid - Actuated
Valves - Shuttle Valves. Pressure Control Valves Simple Pressure Relief Valves, Compound Pressure Relief
Valves - Pressure Reducing Valves - Unloading Valves - Sequence Valves, Counter Balance Valves - Flow
Control Valves Needle Valves. Non-Pressure - Compensated Valves, Pressure Compensated Valves Non-return and safety valves - Actuation systems.
11 Hours
Unit III
Hydraulic Circuits
Reciprocation - Quick return Sequencing - Synchronizing Circuits - Accumulator circuits - Industrial circuits
- Press circuits - Hydraulic milling machine Grinding - Planning - Copying Forklift - Earth mover circuits,
Design and selection of components - Safety and emergency mandrels.
9 Hours
Unit IV
Pneumatic Systems and Circuits
Compressors Principal Types - Control elements, position and pressure sensing - Logic circuits - Switching
circuits - Fringe conditions modules and these integration - Sequential circuits - Cascade methods - Mapping
methods - Step counter method - Compound circuit design - Combination circuit design.
9 Hours
Unit V
Installation, Maintenance and Special Circuits
Pneumatic equipments- Selection of components - Design calculations Application - Fault finding - Hydro
pneumatic circuits - Use of microprocessors for sequencing - PLC, Low cost automation - Robotic circuits.
9 Hours
Unit VI*
Application of pneumatic systems in medical field: case study, Low cost automation: case study.
Total: 45 Hours
27
References
1. Antony Esposito, Fluid Power with Applications (7th Edition) Pearson education 2008.
2. A.Dudley, Pease and J. J. Pippenger, Basic fluid power, Prentice Hall. 2010.
3. Andrew Parr, Hydraulics and Pneumatics (HB), Jaico Publishing House 2006.
4. W.Bolton, Pneumatic and Hydraulic Systems, Butterworth Heinemann 2006.
5. Illangov Soundarrajan, Introduction to Hydraulics and Pneumatics, Prentice hall of India, New Delhi,
2007.
6. Elise Berliner, PhD, Berrin Ozbilgin, MBA, and Deborah A. Zarin, MD, Rockville, Md, A systematic
review of pneumatic compression for treatment of chronic venous insufficiency and venous ulcers,Journal
of Vascular Surgery 2003, pp.539-544.
7. Mitar Jocanovi, Dragoljub evi, Velibor Karanovi, Ivan Beker and Slobodan Dudi, Increased
efficiency of hydraulic system through reliability theory and monitoring of system operating
parameters,Journal of Mechanical Engineering 2012, 58(4), pp.281-288.
8. Muthukaruppan M and Manoj K, Low cost automation using electro pneumatic system an online case
study in multistation part transfer, drilling and tapping machine, 24th International symposium on
automation & robotics in construction (ISARC 2007), Construction Automation Group, IIT Madras.
28
15ED54DESIGN OF MATERIAL HANDLING EQUIPMENT

3 0 03
Course Objectives
To impart knowledge on material handling facilities in a warehouse and the fundamentalprinciples of
material handling, material handling systems, and their limitations.
To create awareness on the design concepts of all materials handling equipment.
Design various material handling equipments
Analyze the details of Hoists, Conveyors and elevators in problem shooting
Select suitable equipment for handling of materials
Unit I
Materials Handling Equipment
Introduction Importance of material handling Principle of material handling Factors influencesthe choice
of material handling - Material handling Equipments Types - Selection and applications Scope of material
handling.
9 Hours
Unit II
Design of Hoists
Design of hoisting elements: Hemp and wire ropes - Design of ropes Pulleys - Pulley systems -Sprockets and
drums - Load handling attachments - Design of forged hooks and eye hooks - Brakes:shoe - Band and cone
types.
9 Hours
Unit III
Drives of Hoisting Gear
Hand and power drives - Traveling gear - Rail traveling mechanism - Cantilever and monorail cranes Slewing
- Jib and luffing gear - Cogwheel drive - Selecting the motor ratings.
9 Hours
Unit IV
Conveyors
Types - Description - Design and applications of Belt conveyors - Apron conveyors and escalators -Pneumatic
conveyors - Screw conveyors.
9 Hours
Unit V
Elevators
Bucket elevators: Design - Loading and bucket arrangements - Cage elevators - Shaft way Guides -Counter
weights - Hoisting machine - Design of form lift trucks.
9 Hours
Unit VI*
Self- Study
Materials handling technology, significance of expert systems to selectappropriate handling equipments in
engineering industries.
Total: 45 Hours
29
References
1. Charles Reese, Material handling Systems, Taylor and Francis, 2005
2. Kari H.E.Kroemer, Ergonomic Design of Material Handling Systems,CRC Press USA, 2004.
3. Myer Kutz, Environmental Conscious Materials Handling, Wiley series In EnvironmentallyConscious
Engineering, 2010.
4. R. B.Chowdary and G. R. N.Tagore ,Material Handling Equiplments, Khannn Publishers, 2003
5. M.Alexandrov, Materials Handling Equipments, MIR Publishers, 2002.
6. Kalaikathir Achchagam, Design Data Book, P.S.G. Tech, Coimbatore, 2012.
7. V Wankhade and Suman Sharma, Design Improvement for Enhancing the Performance of drag Conveyor
Chain and its Cost Reduction, Journal of Scientific & Industrial Research Vol. 65, August 2006, pp. 619624
30
15ED55 DESIGN OF THERMAL SYSTEMS

3 0 03
Course Objectives
To create wider knowledge of heat transfer on thermal equipments
To impart knowledge on design of Pumps, Heat Exchangers, Condensers and Evaporators
(e)Ability to research concepts, simulate, test working conditions and application of modeling methods and
Apply the principle of heat transfer in the design of thermal equipments
Analyze and simulate the process equipments
Ability to select the components for process industries
Unit I
Introduction
Design Principles, workable systems, optimal systems, matching of system components, economic analysis,
depreciation, gradient present worth factor.
9 Hours
Unit II
Mathematical Modeling
Equation fitting, nomography, empirical equation, regression analysis, different modes of mathematical
models, selection, computer programmes for models.
9 Hours
Unit III
Design and Modeling of Thermal Equipments
Design and Modeling -Heat exchangers, evaporators, condensers, absorption and rectification columns,
compressor, pumps, simulation studies, information flow diagram, solution procedures.
9 Hours
Unit IV
Systems Optimization
Objective function formulation, constraint equations, mathematical formulation, Calculus method, dynamic
programming, geometric programming, linear programming methods, solution procedures.
9 Hours
Unit V
Dynamic behaviour of thermal system
Transient / un steady state simulation, Steady state simulation, laplace transformation, feedback control loops,
stability analysis, nonlinearities.
9 Hours
Unit VI*
Failure analysis in heat exchangers and pumps
Total: 45 Hours
References
1. J. N.Kapur, Mathematical Modeling, Wiley Eastern Ltd., New York, 1994.
2. R. F. Boehm, Developments in the Design of Thermal System, Cambridge University Press, 2005.
3. Y.Jaluria, Design and Optimization of Thermal Systems, McGraw- Hill, 1998.
4. L. C.Burmeister, Elements of Thermal-Fluid System Design, Prentice Hall, 1998.
5. F.P. Incropera and D.P. Dewitt, Introduction to Heat Transfer, Wiley, 2001.
6. R.K.Shah and D.P.Sekulic, Fundamentals of heat exchanger design, john Wiley and Sons, Inc., 2003.
7. Govind N. Kulkarni, Shireesh B. Kedare, Santanu Bandyopadhyay 2008, Design of solar thermal systems
utilizing pressurized hot water storage for industrial applications Solar Energy, vol. 82, pp. 686699.
*
31
15ED56 MECHATRONICS SYSTEM DESIGN

3 0 03
Course Objectives
To enable the student to understand the modern mechatronics components
To impart the knowledge on microprocessors and their interfacing with mechanical systems.
Program Outcome (POs)
Integrate electronics, mechanical devices, actuators, sensors, and computer control technologies
appropriate for the building a mechatronics device.
Demonstrate how mechatronics integrates knowledge from different disciplines in order to realise
engineering and consumer products that are useful in everyday life.
Unit I
Introduction
Introduction to Mechatronics system Key elements Mechatronics Design process Types of Design
Traditional and Mechatronics designs Advanced approaches in Mechatronics - Man machine interface,
industrial design - Safety featuresoptimization of Mechatronic design- Fault Diagnosis.
9 Hours
Unit II
System Modelling And Identification
Mathematical modelsBlock diagram modellingAnalogy approachImpedance diagramsModels for
Electrical, Mechanical, Electro-mechanical and Fluid systemsSystem IdentificationLeast square method
Closed loop identificationjoint input/output identificationState estimatorsModel Validation.
9 Hours
Unit III
Sensors and Transducers
Introduction - Performance Terminology - Displacement, Position and Proximity Velocity and Motion Fluid pressure - Temperature sensors - Light sensors - Selection of sensors Signal processing - Servo
systems. Memory-metal actuators, Shape memory alloys.
9 Hours
Unit IV
Microprocessors in Mechatronics
Introduction - Architecture - Pin configuration - Instruction set - Programming of Microprocessors using 8085
instructions - Interfacing input and output devices - Interfacing D/A converters and A/D converters
Applications - Temperature control - Stepper motor control - Traffic light controller.
9 Hours
Unit V
Real Time Interfacing
Introduction to data acquisition and control systems, overview of I/O process, virtual Instrumentation,
interfacing of various sensors and actuators with PC, Condition monitoring, SCADA systems.
9 Hours
Unit VI*
Sensors in Automobile Mechatronic Control in Automated Manufacturing Artificial intelligence in
Mechatronics Fuzzy Logic Applications in Mechatronics Microsensors in Mechatronis.
Total: 45Hours
32
References
1. M. B.Histand and G.D. Alciatore, Introduction to Mechatronics and Measurement Systems,McGraw - Hill
International, 2007.
2. Devdas Shetty and Richard A Kolk, Mechatronics System Design, PWS Publishing Company,USA, 2006.
3. S.Ramesh, Gaonkar, Microprocessor Architecture, Programming and Applications Wiley Eastern, 2006.
4. W.Bolton, Mechatronics, Pearson Education Asia, New Delhi, 2007.
5. L. J.Kamm, Understanding Electro-Mechanical Engineering, An Introduction to Mechatronics, PrenticeHall, 2003.
6. P. K.Ghosh and P R. Sridhar, Introduction to Microprocessors for Engineers and Scientists, Prentice Hall,
2008.
7. Bradley, D.Dawson, N.C. Burd and A.J. Loader, Mechatronics: Electronics in Products and Processes,
Chapman and Hall, London, 1991.
33
15ED57 COMPOSITE MATERIALS AND MECHANICS

3 0 03
Course Objectives
To understand the fundamentals of different composite materials and its behavior.
To aquire knowledge about various techniques involved in the manufacturing of Polymer, Metal and
Ceramic Matrix Composites.
To learn the procedures involved in the design and failure analysis of various composites.
Describe the manufacturing techiniques of Polymer, Metal and Ceramic Matrix Composites.
Design a suitable composite by adopting the standard design and failure analysis procedures.
Apply the knowledge of different composites for specific engineering applications.
Unit I
Introduction to Composite Materials
Definition- Classifications - Matrix materials: Polymers-metals-ceramics- properties- Reinforcements:
particles- whiskers - Fibers: glass- ceramic- aramid and carbon fibers -fabrication and properties. Metal Matrix
Composites: classifications- particle reinforced- dispersed strenghthened- fiber reinforced composites - rule of
mixture- matrix/reinforcement interface- wettability- advantages -limitations and applications of composites.
8 Hours
Unit II
Manufacturing of Composites
Manufacturing of Polymer Matrix Composites: Hand lay-up - Spray technique - Bag molding - Compression
molding- Filament winding - Pultrusion - Resin transfer molding (RTM) - Structural reaction injection
molding (SRIM). Manufacturing of Metal Matrix Composites: Liquid state process- Liquid infiltration- Vortex
method- Squeeze casting techniques. Solid state process- Diffusion bonding- Powder Metallurgy - In situ
process. Manufacturing of Ceramic Matrix Composites: Hot pressing- recation bonding - liquid infiltrationdirected oxidation process.
10 Hours
Unit III
Mechanics of Lamina and Laminated Composites
Introduction to lamina and laminate- Characteristics of fiber reinforced lamina: Fundamentals- Oreintations of
fibers- Elastic properties of lamina- Coefficient of linear thermal expansion- Stress - Strain relationship for thin
lamina- Compliance and stiffness Matrices. Laminated Structures: Symmetic laminates- angle ply laminates Cross ply laminates- Quasi -Isotropic laminates- Interlaminar Stresses.
8 Hours
Unit IV
Properties of Fiber Reinforced and Metal Matrix Composites
Static Mechanical properties- Tensile - Compressive- Flexural -In plane shear- interlaminar shear strengthFatique- Impact - other properties - Envoronmental effects - long term properties: creep - stress rupturefracture behavior and damage tolerance- methods of improving damage tolerance. Properties of metal matrix
composites: Wear- corrosive - frature - fatique and flexural behaviour of aluminium, magnesium, titanium and
copper alloy composites- testing methods and standards.
10 Hours
34
Unit V
Design and Failure Analysis
Laminate design considerations- design of beam- tension- compression and torsion member- joint designDesign considerations for metal matrix composites - Failure prediction - failure theories- Classical Lamination
theory- Failure analysis- bending- buckling-fracture - Finite element analysis - microstructural analysis design and analysis of sandwich structures.
9 Hours
Unit VI*
Research trends in polymer, metal and ceramic matrix composites. Advanced composites - Nano, bio and
hybrid composites - Applications
Total: 45 Hours
References
References
1. P.K.Mallick,Fiber-ReinforcedComposites:Materials,ManufacturingandDesign,ManeelDekkerInc, 2007.
2. A. K.Kaw, Mechanicsof Composite Materials, CRC Press, NY,2006.
3. Krishnan K Chawla, Composite Materials- Science and Engineering, Springer, 2012.
4. F.L.Matthews and R.D.Rawlings, Composite Materials: Engineering and Science, Woodhead Publishing,
2005.
5. Robert M. Jones, Mechanics of Composite Materials, CRC Press, NY, 2015.
6. William D. Callister,Materials Science And Engineering - An Introduction, Wiley, 2010
7. http://nptel.iitk.ac.in/courses/Webcourse-contents/IISc-BANG/Composite Materials
35
15ED58 TRIZ FOR PRODUCT INNOVATION

3 0 03
Course Objectives
To provide knowledge on product development technique through TRIZ.
To make expertise on the concept of TRIZ and ARIZ algorithms for design.
To facilitate TRIZ research and development
(i) Ability to identify engineering problems, and to carry out the engineering design of a system or component
to meet desired needs, using modern tools for complex design.
the community.
Solveinventive or nonroutine technical problems within the framework of TRIZ
Create, promote, and stimulate interest in the advancement and diffusion of knowledge of the art and
science of TRIZ and its application.
Build a function model of a system and use it for contradiction identification and resolution
Unit I
Introduction to TRIZ
Introduction to Product Innovation Relationship between Invention and Innovation Theories of Innovation,
TRIZ Theory to resolve Inventive Problems, Historical Development About the Author, Essence of TRIZ.
Techniques for Breaking Psychological Inertia.
9 Hours
Unit II
Concept of TRIZ
Ideal final Result Problem formulation and Functional analysis Ideality Contradiction; Physical and
Technical Resolving Contradiction 39 Contradicting Parameters Contradiction Matrix Use of S Curve
and Technology Evolution Trends, Quality Function Deployment.
9 Hours
Unit III
Inventive principles and standard solutions
Definition of 40 Inventive Principles Definition of 76 Standard Solutions Improving the System with no
orlittle change (13) Improving the system by changing the system (23) System Transitions (6) Detection
andMeasurement (17) strategies for simplification and improvement Case Studies.
9 Hours
Unit IV
ARIZ Algorithm
ARIZ The Algorithm for Inventive Problem Solving ARIZ frame work; Restructuring of the
originalproblem Removing the Physical Contradiction Analysing the Solution Macro flow Chart of
ARIZ Case Studies
9 Hours
Unit V
Evolution Patterns for System Development
Introduction-Uneven Evolution of Systems, Transition to Macrolevel, Transition to Microlevel, Increase of
interactions, Expansion and Convolution, Benefits from understanding the patternsof evolution, ApplicationOf
Evolution Patterns.
9 Hours
Unit VI*
How to Improve Business with TRIZ Typical obstacles to the adoption of TRIZ - How to introduce TRIZ in
your organization, Implementing the steps of the flow chart.
Total: 45 Hours
36
References
1. Michael A orloff, Inentive thinking through TRIZ, springer, 2012
2. GenrichAltshuller translated by levshulyak ,And Suddenly the Inventor Appeared TRIZ, the Theory of
Inventive Problem Solving, Technical Innovation Center, 1996
3. GenrichAltshuller ,TRIZ Keys to Technical Innovation, Technical Innovation Center, 2002
4. Semyon D and Savransky, Engineering of Creativity - Introduction to TRIZ Methodology of Inventive
Problem Solving, CRC Press LLC, 2000
5. KaleviRantanen and Ellen Domb,SimplifiedTRIZ-New Problem Solving Applicationsfor Engineers
andManufacturing Professionals,Auerbach Publications 2008.
6. www.triz-journal.com
37
15ED59 TRIBOLOGY IN DESIGN

3 0 03
Course Objectives
To impart knowledge on the theory of friction and wear, the principles involved in surface treatment,
surface modifications, surface coatings for enhancing the life of a product based on its application.
To groom the student as experts on bearing life estimation, Tribo Measurement, advances in TriboInstrumentation and standards of measurement.
Analyze the influence of surface interaction in friction and wear.
Apply tribological concepts in long life bearing design and development areas.
Analyze the failure of bearings, seals and condition monitoring.
Unit I
Surfaces, Friction and Wear
Topography of Surfaces Surface features and interaction Theory of Friction Adhesive theory of Sliding
and Rolling Friction, Friction properties of metallic and non-metallic materials Friction in extreme conditions
Thermal considerations in sliding friction. Wear, types of wear Mechanism of wear Wear resistance
materials friction control and wear prevention
9 Hours
Unit II
Elasto and plasto Hydrodynamic Lubrications
Lubrication, Lubricants and their physical properties, lubricants standards Additives and selection of
Lubricants -Lubrication regimes, Hydrodynamic lubrication Reynolds Equation Thermal - Inertia and
turbulent effects Elasto hydrodynamic and plasto hydrodynamic theory-soft and hard EHL- -film shape and
thickness within and outside contact zones-Hydro static lubrication Gas Lubrication
9 Hours
Unit III
Design of Fluid Film Bearings
Design and performance analysis of thrust and journal bearings Full, partial, fixed and pivoted journal
bearings Lubricant flow and delivery Power losses due to thermal effect-Dynamic loads in journal bearings
Special bearings Hydrostatic Bearing.
9 Hours
Unit IV
Selection of Rolling Element Bearings
Geometry and kinematics - Contact stresses Hertzian stress equation-Spherical and Cylindrical contacts
Nominal life, static and dynamic capacity, equivalent load, probabilities of survival cubic mean load Bearing
mounting details, preloading of bearings.
9 Hours
Unit V
Seals
Types -mechanical seals, lip seals, packed glands, soft piston seals, mechanical piston rod packing, labyrinth
seals and throttling bushes, oil flinger rings and drain grooves -selection of mechanical seals.
9 Hours
Unit VI*
A case study on using solid lubricants in machineries and automotives-Failure investigation of bearing under
extreme environment
Total: 45 Hours
38
References
1. B.Bhushan, Principles and Application of Tribology,John Wiley & sons, 2006.
2. A.Cameron, Basic Lubrication Theory, Ellis Hardwoods Ltd., UK, 2008.
3. S.K.Basu , S. N.Sengupatha and D. B.Ahuja, Fundamentals of Tribology, Prentice Hall of India Pvt.
Ltd.,2009
4. J. A.Williams , Engineering Tribology, Oxford Univ. Press, 2007.
5. B. C. Majumdar, Introduction to Tribology in bearings, S.Chand, 2010.
6. I. M.Hutchings, Tribology, Friction and Wear of Engineering Material, Edward Arnold, London, 2005.
7. G. W. Stachowiak and A. W. Batchelor, Engineering Tribology, Butterworth-Heinemann publisher, 2013
8. Prasanta Sahoo,Engineering Tribology, Prentice-Hall India, New Delhi, 2011.
9. Min Hyung Choa, Jeong Jua, Seong Jin Kima, b, Ho Jang, Tribological properties of solid lubricants
(graphite, Sb2S3, MoS2) for automotive brake friction materials, Wear Volume 260, Issues 78, 7 April
2006, Pages 855860.
10. http://www.nptel.ac.in/courses/112102015/
39
15ED60 RELIABILITY ENGINEERING AND TOTAL PRODUCTIVE MAINTENANCE

3 0 03
Course Objectives
To attain knowledge about Reliability, Failure, Design of reliable system and Reliability testing.
To understand the concept of Maintenance planning and Replacement decision.
To impart knowledge about Total Productive Maintenance (TPM) , CMMS, Reliability centered
maintenance, and Reengineering maintenance
(g)The attitudes, abilities, and skills required to adapt to rapidly changing technologies and the ability to
Understand the importance of reliability in failure prediction.
Design parts/components for reliability
Take replacement decision for industrial components.
Unit I
Reliability Engineering
Elements of Probability-Reliability Definition-Measures of Reliability- Factors affecting reliability -FailuresClassification of failures-Failure data Analysis-Availability-Criticality matrix- Event tree analysis-Utilization
factor- Distribution of failure and repair times; determination of MTBF and MTTR, Reliability models; system
reliability determination.
9 Hours
Unit II
Design for Reliability
Analysis of reliability data-Weibull analysis-Design and manufacture for Reliability-Reliability of parts and
components-Design for system reliability- Economics of standby or redundancy in production systemreliability testing-Types
9 Hours
Unit III
Fundamentals of Maintenance
Objectives and functions of Maintenance- Maintenance strategies- Maintenance types, work standards, logistic
support, organization for maintenance. Maintenance of electrical, mechanical drives & systems, standard.
Maintenance practice & procedures, machine diagnostics, machine condition monitoring and signature
analysis. Cost of maintenance
9 Hours
Unit IV
Maintenance planning and replacement decision
Overhaul and repair- meaning and difference- Optimal Overhaul- Repair policies for equipment subject to
breakdown. Optimal interval between preventive replacement of equipment subject to break down, group
replacement
9 Hours
UNIT V
Modern Maintenance concepts
Reliability Centered Maintenance - Total Productive Maintenance - philosophy and implementation- Signature
ANALYSIS- CMMS- Concept of tero-technology- Reengineering Maintenance process
9 Hours
UNIT VI*
Failure analysis and Recurrence prevention-Spare parts management-Maintenance work ManagementMaintenance cost management.-Maintenance KPI-Safety and other aspects of maintenance functions
Total: 45 Hours
40
References
1. R. C.Mishra and K.Pathak , Maintenance Engineering and Management, PHI, 2005.
2. Sushil Kumar Srivatsava, Industrial Maintenance Management, S Chand and Company, 2005.
3. A.K.Jardine, Maintenance, Replacement and Reliability, Pitman Publishing, 2003.
4. Kelly and M J. Harris, Management of Industrial Maintenance, Butter worth and Company Limited, 2001.
5. Japan Institute of Plant Maintenance, TPM For Every Operator (Shopfloor Series), Productivity Press
1996
6. Keniche Sekine, Keisuke Arai, & Ken'iche Sekine, TPM for the Lean Factory : Innovative Methods and
Worksheets for Equipment Management , Productivity Press, 1998
7. Productivity Press Development Team, TPM For Supervisors, Productivity Press, 1996
8. Roy Billington and Ronald N. Allan, Reliability Evaluation of Engineering Systems, Springer, 2007
9. http://www.tpfeurope.com/artikelcranfielduniversity.pdf
10. http://www.sciencedirect.com/science/article/pii/S1877705813000854
11. http://ocw.mit.edu/courses/electrical-engineering-and-computer-science/6-033-computer-systemengineering-spring-2009/video-lectures/lecture-15/
12. http://nptel.ac.in/courses/Webcourse-contents/IISc BANG/Reliability%20Engg/New_index1.html
41
15ED61 ADVANCED TOOL DESIGN

3 0 03
Course Objectives
To acquire knowledge on Tool design and advanced cutting tool materials
To develop skill for design of Jigs, Fixtures, Cutting and Forming tools
To familiarize in design of Press and CNC machine tools
(c) Ability to design a system,or process to meet desired needs and solve engineering problems
the community.
Design a cutting tool for various machining circumstances
Select a suitable Jigs & fixtures for conventional & CNC machines
Develop suitable Dies and Press tools for Engineering applications
Unit I
Design of cutting tools
Nomenclature of cutting tools - Orthogonal and oblique cutting - Derivation of force equations- Shear plane
angle - Merchants theory. Heat development in machining - Effects of various parameters - Measurement
methods to determine Chip tool interface temperatures - Action of cutting fluids - Failureof cutting tools Plastic failure - Brittle fracture - Wear - Machinability
7 Hours
Unit II
Design of Jigs and Fixtures
Principles of Jigs and Fixtures design - Locating principles - Locating elements - Standard parts -Clamping
devices - Drill bushes-Different types of Jigs-Plate latch - Channel - Box - Post - Angleplate - Angular post Turnover - Pot jigs- Automatic drill jigs - Rack & Pinion Operated - Airoperated Jigs Components - Fixtures General principles of boring - Lathe - milling and broachingfixtures - Grinding - Planing and shaping fixtures Assembly - Inspection and Welding fixtures -Modular fixtures - Design and development of Jigs and fixtures
for given components.
10 Hours
Unit III
Design of Molding Dies
Plastic materials, shrinkage, two and three plate mold design, standard mold plates, parting line, coreand cavity
generation in CAD, runner and gate design, mold cooling, ejection methods, tool materials,runner less molds,
microstructure injection molding for MEMs, multi-color injection molding, moldflow analysis using CAE,
introduction to thermo setting dies, texturing.
10 Hours
Unit IV
Design of Press Tools
Press working terminology - Presses and Press accessories - Computation of capacities and
tonnagerequirements - Strip layout-Design and development of various types of cutting - Forming and
drawingdies - Blank development for Cylindrical and non-cylindrical shells - Compound progressive Combination dies.
10 Hours
Unit V
Design of CNC Machine Tools
Introduction -Tooling requirements for Numerical control systems - Fixture design for CNC machinetools- Sub
plate and tombstone fixtures-Universal fixtures- Cutting tools- Tool holding methods-Automatic tool changers
and tool position - Tool presetting- General explanation of the Brown andSharp machine.
8 Hours
42
Unit VI*
Economics and Energy consideration in machining
Total: 45 Hours
References
1. C. Donaldson, G. H.Lecain and V. C.Goold, Tool Design, Tata McGraw- Hill, 2007.
2. Bhattacharya, Metal Cutting Theory and Practice, New Central Book Publishers, Calcutta, 2003.
3. B.L.Juneja and G.S.Sekhon, Fundamentals of Metal cutting and Machine tools, New Age International
(P) Ltd., New Delhi, 2005.
4. R.A.Lindberg, Process and Materials of Manufacture, Prentice-Hall of India Pvt. Ltd, New Delhi, 2004.
5. S. F.Krar and F. A. Check, Technology of Machine Tools, Tata McGraw-Hill international, 2003.
6. R. C. Wpye, Injection Mold Design, East West Press, 2004.
7. http://nptel.ac.in/courses/112105126/35
43
15ED62 FAILURE ANALYSIS AND DESIGN

3 0 03
Course Objectives
To impart knowledge about various modes of failure this leads to safe design.
Obtain fundamental knowledge of corrosion and environmentally-assisted cracking.
Learn about large variety of fracture mechanisms and fracture modes associated with failure.
Indicate material selection process and fracture behaviour of different materials.
Formulate fracture mechanics, creep, fatigue,Corrosion and Wear Failures.
Apply interdisciplinary approach towards materials selection and implementation of technology for
futuristic applications
Unit I
Materials and Design Process
Factors affecting the behavior of materials in components, effect of component geometry and shapefactors,
design for static strength, stiffness, designing with high strength and low toughness materials,material selection
process, introduction to stress, two dimensional and three dimensional state of stress, Mohrs circle two and
three dimensions, hydrostatic stress, Von-mises, maximum shear stress (Tresca), octahedral shear stress.
9 Hours
Unit II
Fracture Mechanics
Ductile fracture, brittle fracture, cleavage-fractography, ductile to brittle transition, factors affecting ductile to
brittle transition, fracture mechanics approach to design-energy criterion, stress intensity approach, time
dependent crack growth and damage - Linear Elastic Fracture Mechanics: Griffith theory, energy release rate,
Instability and R-curve, stress analysis of cracks-stress intensity factor, , Crack growth instability analysis,
9 Hours
Unit III
Fatigue
Statistical nature of fatigue, S-N curve, low cycle fatigue, strain life equations, structural feature of fatigue,
fatigue crack propagation, effect of stress concentration, size, surface properties, metallurgical variables on
fatigue, case studies, designing against fatigue, detail design, improvements after failure and service, fatigue of
bolts, welded and adhesive joints. Fatigue Tests- Purpose, specimen, fatigue test procedures, evaluation of
fatigue test results, crack growth measurement.Creep, stress rupture, elevated temperature fatigue,super
plasticity.
9 Hours
Unit IV
Corrosion and Wear Failures
Types of corrosion, Factors influencing corrosion failures, analysis of corrosion failures, stress corrosion
cracking - sources, characteristics of stress corrosion cracking, procedure of analysing stress corrosion
cracking, various types of hydrogen damage failures, corrective and preventive action. Types of wear,
lubricated and non lubricated wear, wear on different materials, different methods of wear measurement.
Role of friction on wear, analysis of wear failures, wear tests -SOAP, ferrography.
9 Hours
44
Unit V
Failure Analysis Tools
Reliability concept and hazard function, application of poisson,exponential and Weibull distribution for
reliability, bath tub curve, parallel and series system,MTBF,MTTR, FMEA definition-Design FMEA, process
FMEA, analysis causes of failure, modes,ranks of failure modes, fault tree analysis, industrial case studies /
Projects on FMEA.
9 Hours
Unit VI
Relationship of failure analysis to the design process, factors related to failures, failure theories for brittle
materials, wear testing machines pin on disc.
Total: 45 Hours
References
1. T L.Anderson , Fracture Mechanics: Fundamentals and Applications, CRC Press 2005.
2. F.Michael and Ashby, Material Selection in Mechanical Design, Butterworth Heinemann, 1999.
3. ASM Metals Handbook, Failure Analysis and Prevention, ASM Metals Park, Ohio, USA, Vol.10, 2002
4. J.E. Shigley and Mische, Mechanical Engineering Design, McGraw Hill, 1992. Preshant Kumar,Elements
of Fracture Mechanics, Wheeler Publishing, 1999.
5. M.John, Barsoom and S.T. Rolte, Fracture and Fatigue Control in Structures, Prentice Hall,1987.
6. VJ colangelo and P A heiser, Analysis of metallurgical failures a wilsey interscience publicationjohn
wilsey and sons wilsey.
7. Yiannis Papadopoulos, Engineering failure analysis and design optimization with HiP-HOPS
Engineering Failure Analysis, Volume 18, Issue 2, March 2011, Pages 590608.
8. Rui F. Martins, Failure analysis of bilge keels and its design improvement Engineering Failure Analysis,
Volume 27, January 2013, Pages 232249.
9. http://nptel.ac.in/courses/112101005/28.
45
15ED63DESIGN OF AUTOMOBILE COMPONENTS

3 0 03
Course Objectives
To understand the basic principles of engines used for automobiles and different systems.
To acquire basic knowledge with respect to transmission system of automobiles and the
latestdevelopments in the field.
To learn about the vehicle electronic management system and different sensors.
Describe the basics of various automobile components.
Enlighten the procedures involved in design of automotive transmission elements.
Apply critical thinking skills for better employability.
Unit I
Introduction
Fundamentals of designing automobiles, general layout of the automobile, types of chassis layout, various
types of frames, constructional details, materials, unitized frame body construction.
9 Hours
Unit II
Design of Engine Components
Choice of material for various engine components, design of cylinder, design of piston assembly, design of
connecting rod, design of crankshaft under bending and twisting, balancing weight calculations, design of
valves, valve springs and design of flywheel
9 Hours
Unit III
Design of Clutch & Brakes
Clutches: Introduction -design diagrams of clutch, calculation of critical parameters of clutches, design
calculation of standard elements of friction clutches
Brakes: Pressure distribution along shoe length, determining braking torque, design of drum brakes-internally
expanding brakes, design of disc brakes.
9 Hours
Unit IV
Design of Transmission Systems
Determining main parameters of transmission, differential, axle shafts, gear box, design of universal joint and
propeller shaft, location determination of universal joint and propeller shaft
9 Hours
Unit V
Suspension and Steering System
Oscillation and smoothness of ride, fundamentals of designing and calculating steering control linkage,
steering gears, hydraulic booster.
Automotive Electronics
Sensorsin automobiles, engine management system
9 Hours
Unit VI*
Case studies: Indian and Global automobile Industry - Marketing strategies of automobile companies.
Total: 45 Hours
46
References
1. P. Lukin, G.Gasparyants and V. Rodionov, Automobile Chassis Design and Calculations, Mir Publishers,
Moscow, 2005.
2. Heinz Heisier, Vehicle and Engine Technology, SAE, New York, 2007.
3. T. D. Gillespie, Fundamentals of Vehicle Dynamics, SAE Inc., New York, 2006.
4. A.E. Schwaller, Motor Automotive Technology, Delman Publishers, New York, 2008.
5. W. Steed,Mechanics of Road Vehicles, IIiffe Books Ltd., London- 2005.
6. J. G. Giles, Steering, Suspension and Tyres, IIiffe Book Co., London- 2004.
7. Julian Happian-Smith, An Introduction to Modern Vehicle Design, Society of Automotive Engineers Inc,
2002
8. http://saeindia.org/
47
15ED64 COMPUTATIONAL FLUID DYNAMICS

3204
Course Objectives
Acquire the knowledge on the basics of deriving and forming governing equations in Fluid flow and Heat
transfer problems.
To impart knowledge on numerical methods to solve numerically the problems in Fluid flow.
To familiarize the advanced solution methods in the CFD area.
(d) Ability to identify potential changes in behavior and properties of materials as they are altered and
Find solution of partial differential equations of fluid flow using numerical methods.
Solve boundary value problem and characteristics value problem by using suitable method.
Select and apply various methods to simulate real world problems in the modeling if problems associated
with Heat Transfer and Fluid Flow.
Unit I
Introduction Impact and applications of CFD in diverse fields - governing equations of fluid dynamicscontinuity momentum and energy - generic integral form for governing equations -Initial and Boundary
conditions -Classification of partial differential equations-Hyperbolic, Parabolic, Elliptic and Mixed types Applications and Relevance.
9 Hours
Unit II
Basic Aspects of Discretization, Discretization techniques -Finite difference, Finite volume and Finite element
method -Comparison of discretization by the three methods. Introduction to Finite differences, Difference
equations, Uniform and non uniform grids, numerical errors, Grid independence test and Optimum step size.
9 Hours
Unit III
Conduction and Convection
Steady One dimensional conduction -two and three - dimensional conduction-Steady one - dimensional
convection and Diffusion - Transient one - dimensional and two - dimensional conduction- Explicit, Implicit,
Crank - Nicolson, ADI scheme - Stability criterion
9 Hours
Unit IV
Pressure Correction - SIMPLE algorithm, Practical guidelines for CFD simulation processes, Grid
Generation types, problem setup, types of boundary conditions.
9 Hours
Unit V
Turbulence models, mixing length model, Two equation (k-) models High and low Reynolds number
modelsStructured Grid generation Unstructured Grid generation Mesh refinementAdaptive mesh
9 Hours
Unit VI
Numerical simulation of quasi one dimensional nozzle flow - Analysis of boundary layer over a flat plate Transient Conduction equation in 2 dimensions Convection - Diffusion Equation in 2 dimensions - Analysis
of internal flow - Analysis of external flow: Aerofoil or similar shape Validation of natural convection in a
square cavity - CFD analysis of heat transfer in pin fin
Total: 45 Hours
48
References
1. J. D. Anderson., Jr. Computational Fluid Dynamics- The Basic with Applications, Tata McGraw Hill
Publishing Company Pvt Ltd., New Delhi, 2004
2. P. Ghosdastidar, Computational Fluid Flow and Heat Transfer, Tata McGraw Hill Publishing Company
Pvt Ltd., New Delhi, 2003
3. K. A. Hoffman, Computational Fluid Dynamics for Engineering, Engineering Education System, Austin,
Texas 2005.
4. Muralidhar and T. Sundarajan, Computational Fluid Flow and Heat Transfer, Narosa Publishing House,
New Delhi, 2002.
5. S. V. Patankar, Numerical Heat Transfer and Fluid Flow, Hemisphere, New York, 2004.
1. T. J. Chung, Computational Fluid Dynamics, Cambridge University Press, Chennai 2003.
49
15ED65 PRODUCT RELIABILITY

3 0 0 3
Course Objectives
To impart knowledge on reliability mathematics and its models
To create proficiency on product maintainability and software reliability
To understand the techniques for predicting reliability in industries
(f)
Ability to solve open-ended engineering problems in design engineering areas including the design and
(g)
The attitudes, abilities, and skills required to adapt to rapidly changing technologies and the ability to
pursue life-long learning

The students will be able to
Acquire knowledge in failure modes and effect analysis
Understand the concept of accelerated testing
Improve the software skill in reliability

UNIT I
Introduction
Definitions, stage gate approach, reliability mathematics, reliability models, parametric and catastrophic
methods, reliability predictive modeling.
9 Hours
UNIT II
Failure Modes and Effect Analysis
Goal and vision, concepts and types of FMEA evaluations, Fault tree model. Implementation of FMEA
technique to identify the modes of failure in Industries.
9 Hours
UNIT III
Evaluating Product Risk
Test design by failure modes and aging stresses. Aging due to cyclic force, Miners rule. Evaluating the
product risk on the basis on market approach
9 Hours
UNIT IV
Concepts in Accelerated Testing
Time acceleration factor, influence of acceleration factor in test planning, application to acceleration test, high
temperature operating life acceleration model, temperature humidity bias acceleration model, temperature
cycle acceleration model, vibration accelerator model, failure free accelerated test planning. Accelerated
reliability growth.
9 Hours
UNIT V
Product Maintainability and Introduction to Software Reliability
Maintainability concepts and analysis measures of maintainability, design for serviceability, supportability and
maintainability preventive maintenance scheduling. Software reliability - Definitions, waterfall lifecycle,
techniques to improve software reliability, software reliability models
9 Hours
UNIT VI*
Poka yoke- Design of experiments- Error proofing & Statistical analysis- Field data analysis and evaluation Reliability validation.
Total: 45 Hours
50
References
1. V N A Naikan, Reliability Engineering and Life Testing, PHI Learning Private Limited, 2009.
2. D N Prabhakar Murthy and Marvin Rausand, Product Reliability, Springer-Verlag London Limited, 2008.
3. Dana Crowe and Alec Feinberg, Design for Reliability, CRC Press, 2001.
4. John W Priest and Jose M Sanchez, Product Development and Design for Manufacturing A
Collaborative Approach to Producibility and Reliability, Second Edition, Marcel Dekker, 2001.
5. Michael Pecht, Product Reliability, Maintainability and Supportability Handbook, CRC Press, 2009.
6. http://www.graphic-products.info/pdf-files/2008-reliability-testing-products.pdf
7. http://www.ceees.org/downloads/publications/CEEES_Publication_No_9.pdf
51
15ED66 PRODUCTIONS AND OPERATIONS MANAGEMENT

3 0 0 3
Course Objectives
To impart knowledge on forecasting facility location and plant layout
To produce expertise in aggregate planning, manufacturing planning and controlling
To understand the procedure for allocating the resources and computer integration in manufacturing and
its operations
(e)
Ability to research concepts, simulate, test working conditions and application of modeling methods and
Demonstrate the project management principles and importance of facility layouts.
Employ production control, principles of just-in-time systems, forecasting and its techniques
Allocate multiple resources and implement the concept of flexible manufacturing system in production
industries
UNIT - I
Forecasting Facility Location and Layout
Introduction, measures of forecast. Accuracy, forecasting methods, time series smoothing, regression models,
exponential smoothing, seasonal forecasting, cyclic forecasting. Location factors, location evaluation methods.
Different types of layouts for operations and production. Arrangement of facilities within departments.
8 Hours
UNIT II
Aggregate Planning, Master Production Scheduling and Inventory Analysis
Approaches to aggregate planning, graphical, empirical and optimization. Development of a master production
schedule, materials requirement planning (MRP-I) and manufacturing resource planning (MRP-II).
Definitions, ABC inventory system, EOQ models for purchased parts, inventory order policies, EMQ models
for manufactured parts, lot sizing techniques. Inventory models under uncertainty.
10 Hours
UNIT - III
Work Measurement, Scheduling and Controlling
Labour standards and work measurement, historical experience, time studies, predetermined time standards.
Objectives in scheduling, major steps involved, information system linkages in production planning and
control, production control in repetitive, batch and job shop manufacturing environment.
9 Hours
UNIT IV
Just In Time Manufacturing and Project Planning
Introduction elements of JIT, uniform production rate, pull Vs push method, KANBAN system, small lot size,
quick, inexpensive set-up, and continuous improvement. Optimized production technology. Evolution of
network planning techniques, critical path method (CPM), project evaluation and review technique (PERT).
Network stochastic consideration. Project monitoring. Line of balance.
9 Hours
UNIT V
Scheduling with Resource Constraints
Allocation of units for a single resource, allocation of multiple resources, resource balancing. Line balancing,
Helgeson Brine approach, region approach. Stochastic mixed product line balancing. Flexible manufacturing
system, concepts, advantages and limitation, computer integration in manufacturing and operations. Electronic
data interchange.
9 Hours
52
UNIT VI*
Recent advancements in production management systems, Evolution of operations management: past, present
and future case studies.
Total: 45 Hours
References
1. Bedworth D David, James E Bailey, Integrated Production Control systems: Management, Analysis,
Design, John Wiley and Sons, New York, 2007.
2. Dilworth B James, Operations Management, Design, Planning and Control for Manufacturing and
Services, McGraw Hill, Inc, New Delhi, 2006.
3. Jay Heizer and Barry Render, Operations Management, Eighth Edition, and Pearson Education, 2005.
4. Vollman T E, Manufacturing Planning and Control Systems, Galgotia Publication (P) Ltd., New Delhi,
2004.
5. P.Rama Murthy, Production and Operations Management, New Age International Publishers, New Delhi,
India, 2005.
6. http://nptel.ac.in/courses/112102106/1.
7. Amine Drira, Henri Pierreval and Sonia Hajri-Gabouj, Facility layout problems: A survey, Annual
Reviews in Control, 2007, 31, PP.255267.
8. Erkan Bayraktar, M.C. Jothishankar, Ekrem Tatoglu, Teresa Wu, Evolution of operations management:
past, present and future,Management Research News, 2007, 30 (11), pp. 843-871.
53
15ED67 MECHANICS OF FRACTURE

3 0 0 3
Course Objectives
To impart knowledge on mechanics of cracked components of different modes by which these
components fail under static load conditions.
To impart knowledge on mechanics of cracked components of different modes by which these
components fail under fatigue load conditions.
To expose fracture mechanics, failure analysis tools and formulate fracture toughness of materials, this
leads to safe design.
(e)
Ability to research concepts, simulate, test working conditions and application of modeling methods and

Identify material selection process and fracture behaviour of different materials.
Demonstrate design of components that contain crack under static load condition.
Demonstrate the design of components that contain crack and its growth under fatigue load condition.
Unit I
Elements of Solid Mechanics
Introduction element of Solid mechanics - the geometry of stress and strain, elastic deformation, plastic and
elastoplastic deformation-limit analysis
9 Hours
Unit II
Stationary Crack under Static Loading
Two dimensional elastic fields-Analytical solutions yielding near a crack front-Irwins approximation-plastic
zone size-Dugdale model-J integral and its relation to crack opening displacement.
9 Hours
Unit III
Energy Balance and Crack Growth
Griffth analysis-Linear Fracture Mechanics-Geometric Model of a Crack-Complex variable method in
elasticity-Crack opening displacement-Dynamic energy balance-crack arrest.
9 Hours
Unit IV
Fatigue Crack Growth Curve
Empirical relation describing crack growth by Fatigue-Life calculations for a given in load amplitude-effects of
changing the load spectrum-Effects of Environment
9 Hours
Unit V
Elements of Applied Fracture Mechanics
Examples of crack-growth Analysis for cyclic loading-leak before break- crack initiation under large scale
yielding-Thickness as a Design parameter-crack instability in Thermal or Residual-stress fields
9 Hours
Unit VI*
Methods for Evaluating Stress Intensity Factors - Analytical Solution- Numerical Method- Experimental
Method-Fatigue-Crack Propagation under Variable-Amplitude Load Fluctuation.
Total: 45 Hours
54
References
1. R. J. Sanford, Principles of Fracture Mechanics, Pearson Education, Inc. Upper Saddle River, 2003.
2. David Broek, Elementary Engineering Fracture Mechanics, Fifthoff and Noerdhoff International
Publisher, 2005
3. Kare Hellan, Introduction to Fracture Mechanics, Mc Graw Hill Book Company, 2003.
4. Preshant Kumar, Elements of Fracture Mechanics, Wheeler Publishing, 2004.
5. T L.Anderson, Fracture Mechanics: Fundamentals and Applications, CRC Press 2005.
6. Tribikram Kundu, Fundamentals of Fracture Mechanics, CRC Press, Boca Raton, 2008.
7. Dietmar Gross and Thomas Seelig, Fracture Mechanics with an Introduction to Micromechanics,
Springer, the Netherlands 2006.
8. G.P. Cherepanov, and A.S. Balankin, Fractal fracture mechanicsA review Engineering Fracture
Mechanics, Volume 51, Issue 6, August 1995, Pages 9971033.
9. U. Zerbst, Review on fracture and crack propagation in weldments A fracture mechanics perspective
Engineering Fracture Mechanics, Volume 132, December 2014, Pages 200276.
55
15ED68 MODELLING AND SIMULATION OF DYNAMIC SYSTEMS

3 2 0 4
Course Objectives
To develop mathematical model of various dynamic systems.
To analyse the modeled systems in time and frequency domain.
To design a controller for various dynamic system.
(f)
Ability to solve open-ended engineering problems in design engineering areas including the design and
(i)
Ability to identify engineering problems, and to carry out the engineering design of a system or
component to meet desired needs, using modern tools for complex design.

Model and simulate the response of dynamic systems.
Analyse the response of system in time and frequency domain.
Design a controller for dynamic system to meet the specific requirement of system.
Unit I
Mathematical model of control system
Introduction Terminology, types and example in control system Mathematical model of mechanical and
electrical system Transfer function approach Electrical analogy of mechanical system Block Diagram
approach Signal flow graph Thermal system.
9 Hours
Unit II
Time Response Analysis
Time response Test Signal- order of a system First order system response of second order system Time
domain Specification Steady state error Static error Constant Generalized Error coefficient.
9 Hours
Unit III
Frequency Response Analysis
Frequency domain specification Frequency response plot Bode plot Polar Plot correlation between time
and frequency response.
9 Hours
Unit IV
Concept of stability and root locus
Impulse response ans stability Location of pole on s plane Routh Hurwitz criterion Nyquist stability
criteirion Relative stability Gain Margin and Phase margin Root locus.
9 Hours
Unit V
Control system Design
Introduction to design using compensator Lag compensator Lead compensator Lag- lead compensator
PI PD and PID controller feddback compensation.
9 Hours
Unit VI *
Modeling of Hydraulic & Pneumatic system response of P PI PD and PID controller components of control
system potentiometer, synchros, controller, DC and AC servo motor, stepper motor, Modulator and
demodulator, Gear Train, State space representation
Total: 45 Hours
56
References
1. J.Nagrath and M.Gopal,Control System Engineering, New Age International Publishers, 5th Edition,
2007.
2. N.S. Nise, Control Systems Engineering, 4th ed., Wiley International Edition, 2004.
3. K. Ogata,System Dynamics, 2nd ed., Prentice Hall, 1992.
4. Benjamin.C.Kuo, Automatic control systems, Prentice Hall of India, 7th Edition, 1995.
5. John J.Dazzo & Constantine H.Houpis, Linear control system analysis and design, Tata McGrow-Hill,
Inc., 1995.
6. Richard M. Murray, Karl Johan strm, Stephen P. Boyd, R. W. Brockett, G. Stein,Future Directions in
Control in an Information-rich World, IEEE Control Systems Magazine, 23:2, pp. 2033, April 2003.
7. Karl Johan strm, Tore Hgglund, The future of PID control, Control Engineering Practice, 9, pp. 1163
1175,2001.
57
15EDYA INSTRUMENTATION IN ENGINEERING

3 0 03
Course Objectives
To impart knowledge on various measurement principles encountered in a process industry.
To acquire skills to select different sensing devices for the needs.
To acquire skills to calibrate various instrument types.
(b) Ability to design and conduct experiments, as well as to analyze and interpret data.
Design instruments for measuring velocity, flow rate, pressure, force, strain, and temperature.
Analyze the details of various parts associated with instrument chain from sensor to calibration.
Select suitable associated instrument
Unit I
Basic concepts
Calibration - Standards - Basic concepts in dynamic measurements - Systemresponse - Distortion. Bridge
circuits - Amplifiers - Filter circuits - Oscilloscope - Oscillograph
8 Hours
Unit II
Sensing devices
Transducers -Variable resistance transducers, LVDT - Capacitive and piezoelectric. Strain gauges- Mechanical
resistance wire gauges - Types of resistance gauges Cements and cementing of gauges - Wheatstone bridge Balanced and unbalanced gauge factor -Calibration of gauges
10 Hours
Unit III
Pressure measurement
Mechanical pressure measurement devices - Bourdon tube pressure gauge - Diaphragm and bellow gauges Low pressure measurement - Mcland gauge Pirani gauge - Ionization gauge.
9 Hours
Unit IV
Flow measurement
Positive displacement methods - Flow obstruction methods Flowmeasurement by drag effect - Hot wire
anemometer.
9 Hours
Unit V
Temperature measurement: Temperature measurements by mechanical effects, Electrical effects and by
Radiation - Thermocouples; Force and torque measurement - Motion and vibration measurement
9 Hours
Unit VI*
Measurement of strain by using strain gauges, Calibration of Rotameter, Calibration of Thermocouples, A
project in LabView
Total: 45 Hours
58
References:
1. J. P. Holman, Experimental Methods for Engineers by McGraw Hill Book Company.
2. T. G. Beckwith, and N.L. Buck, Mechanical measurements. Reading, Mass., Addison-Wesley Pub. Co.,
1961.
3. R.S. Figliola, and D.E. Beasley, Theory and design for mechanical measurements. Hoboken, N.J., John
Wiley. 2006.
4. B. E. Noltingk, Mechanical measurements. London, Butterworths, 1985.
5. R. S. Sirohi, and H.C. Radha Krishna, Mechanical measurements. New York, Wiley, 1983
6. S.P, Venkateshan,Mechanical measurements. New Delhi, India; Boca Raton, FL, Ane Books India ; CRC
Press, 2008.
7. Introduction to the Study of Mechanical Measurement http://nptel.ac.in/courses/112106138/
59
15EDYB NANOMATERIALS AND NANOTECHNOLOGY

3 0 03
Course Objectives
To impart knowledge on the general issues relating to nanotechnology and nanofabrication.
Methods for production of Nanoparticles and Characteristic techniques of nanomaterials
influenced by manufacturing processes.
their impact on the designed systems.
Update knowledge in the current trends in nano technology
Demonstrate the applications of thin film technology
Fabricate energy saving nano scale components
Unit I
Zero Dimensional Nanostructures
Nanoparticles through homogenous nucleation, nanoparticles through the heterogeneous nucleation,
kineticallyconfined synthesis of nanoparticles, epitaxial core shell nanoparticles. One Dimensional
Nanostructure- Nanowires And Nanorods: Spontaneous growth, template based synthesis, electro spinning,
and lithography.
9 Hours
Unit II
Two-Dimensional Nanostructures-Thin Films
Fundamentals of film growth, vacuum science, physical vapor deposition (PVD), Chemical
VaporDeposition(CVD), Atomic Layer Deposition (ALD), Electrochemical Deposition, Sol-Gel films.
9 Hours
Unit III
Nanostructures Fabricaiton
Lithography, nano manipulation and nanolithography, soft lithography, assembly of nanoparticels
andnanowires, other methods of micro fabrication, Scanning Electron Microscope. Nanomechanics: A high
speed
review of motion: Displacement, velocity, acceleration and force, nano mechanical oscillation, feeling
faintforces.
9 Hours
Unit IV
Nano Electronics: Electron Energy Bands, Electrons In Solids
Conductors, insulation and semi conductors, fermi energy, the density of states for solids, quantum
confinement,tunneling, single electron phenomenon, molecular electronics. Nanophotonics: Photonics
properties ofnanomaterials, near-field light, optical tweezers, photonic crystals.
9 Hours
Unit V
Nano scale heat transfer
Nanoscale heat, conduction, convection, radiation. Nanoscale Fluid Mechanics: Fluids at the nanoscale: major
concepts, flow fluids flow at the nanoscale, applications of nanofludics
9 Hours
Unit VI*
Projects or case studies
Fabrication and applications on thin film related devices, Demonstration of nano devices in fluid flow related
applications, Literature review on future of nanotechnology .
Total: 45 Hours
60
References:
1. Ben Rogers, Pennathur and Adams, Nanotechnology: Understanding Small System, CRC Press, 2008.
2. Bhushan, Bharat (Ed.) Handbook of Nanotechnology, Springer 2006.
3. Guozhong Cao, Nanostructures and Nanomaterials, Imperial College Press, 2006.
4. Yury Gogotsi, Nanomaterials Handbook, Drexel University, Philadelphia, Pennsylvania, USA, 2006.
5. Lundstrom, Mark, Guo, Jing, Nanoscale transistors, Device physics, modeling and
simulation,Springer,2006.
6. Chunli Bai, Sishen Xie, Xing Zhu, Nanoscience and Technology, part 2, Technology and
Engineering,2007.
7. A.V. Narlikar, Y.Y. Fu, Oxford Handbook of Nanoscience and Technology, Volumes 1, 2, 3, the
CompleteSet Publication Date: March 2010
8. S.M. Lindsay, Introduction to Nanoscience, Hardback-Nov 2009 or Paperback-Dec 2009.
61
13EDYC MICRO ELECTRO MECHANICAL SYSTEMS DESIGN

3 0 03
Course Objectives
To get an exposure on the application of MEMS in various domains
To impart knowledge on MEMS with their manufacturing techniques
To create exposure to packaging techniques of MEMS
Make students to scale up and scale down the physical quantities of micro system
(c) Ability to design a system or process to meet the desired needs and solving engineering problems
influenced by manufacturing processes.
their impact on the designed systems.
Design MEMS for complex and challenging environments
Identify the materials based on need.
Choose suitable fabrication techniques
Unit I
Introduction
Introduction to MEMS and Microsystems, typical products, Microsystems and micro electronics applications
of Microsystems in automobile and other industries, working principle of Microsystems types of micro
sensors, Micro actuation techniques MEMS with micro actuators micro pump micro motors micro
valves micro grippers micro accelerometers, micro fluids. MEMS gyroscope, Electrostatic fluid accelerator
9 Hours
Unit II
Materials for MEMS and Microsystems
Substrates and wafer active substrate materials, silicon as a substrate material, silicon compounds- silicon
dioxide, silicon carbide, silicon nitride, polycrystalline silicon, silicon piezo-resistors, - Gallium arsenide,
quartz, - piezoelectric crystals polymers as industrial materials, polymers for MEMS and Microsystems,
conductive polymers Langmuir-Blodgett films, packing materials. Glass, Tungsten film and Sillimanite
9 Hours
Unit III
Fabrication Processes
Photolithography photoresists and application, light sources, phoresist development, removal and
postbacking, Ion implantation, diffusion, oxidation process, chemical vapor deposition-working principle,
chemical reactions, rate of deposition, physical vapor deposition sputtering, deposition by epitaxy, etchingchemical etching and plasma etching. Electron beam lithiography and HF etching
9 Hours
Unit IV
Micromanufacturing
Bulk micromanufacturing- etching, isotropic and anisotrotpic etching, wet and dry etching, surface micro
machining, LIGA process- general description materials, electroplating, SLIGA process, Process designphotolithography, thin film fabrication, geometry shaping. Micro cutting and Chemical mechanical
planarization
9 Hours
Unit V Microsystem Packaging
Mechanical packaging of microelectronics, Micro system packaging general considerations, three levels of
packaging-die level, device level and system level, interfaces in microsystem packaging, essential packaging
technologies, three dimensional packaging, assembly of Microsystems, selection of packaging materials, signal
mapping and transduction. Zero level packaging
9 Hours
Unit VI*
Polymers in MEMS Polimide - SU-8 - Liquid Crystal Polymer (LCP) PDMS PMMA Parylene
Fluorocarbon - Application to Acceleration, Pressure, Flow and Tactile sensors- Optical MEMS Lenses and
Mirrors Actuators for Active Optical MEMS.
62
Total: 45 Hours
References:
1. Tai- Ran Hsu, MEMS & Microsystems Design and Manufacture, TMH, education, 2010.
2. N.P.Mahalik, MEMS, McGraw-Hill Companies, 2010
3. Gardner, W.Julian, K. Varadan Vijay and O.Awadelkarim, Osama, Micro sensors MEMS and Smart
Devices, Jhon Wiley & Sons Ltd, 2001.
4. Gad-el-Hak, Mhamed, The MEMS Handbook, CRC Press 2002.
5. S.Fatikow, U.Rembold, Microsystem Technology and Microrobotics, SpringerVerlag, Berlin,
Heidelberg, 1997.
6. E.H. Tay, Francis and W.O.Choong , Micrfluids and Bio MEMS applications, Springer, 2002.
7. www.memx.com
8. www.memsnet.org
63

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M.E.

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYAMANGALAM 638 401 Erode District Tamil Nadu

15ED67 MECHANICS OF FRACTURE ..................................................................................................... 54

Program Educational Objectives (PEOs)

Fundamental technical knowledge and skills in mathematics and engineering to

Programme Outcomes (POs)

a. Ability to work effectively in a team, exercise initiative, and function as a leader

Mapping of PEOs with Pos

III. Produce postgraduates who

M.E. ENGINEERING DESIGN (Full Time)

Advanced Numerical Methods

Applied Elasticity and Plasticity

Objectives & Outcomes

(a), (b), (f)

Objectives & Outcomes

(c), (e), (f)

Design Optimization of Mechanical Systems

(c), (e), (h)

(a), (b), (f)

Communication Skills - II*

Objectives & Outcomes

(a), (b), (j)

Objectives & Outcomes

Non- Credit Course

Objectives & Outcomes

Product Design and Development

(c), (e), (j)

Advanced Strength of Materials

Design of Hydraulic and Pneumatic Systems

(b), (c), (e)

Design of Material Handling Equipment

Design of Thermal Systems

(b), (c), (e)

Mechatronics System Design

(c), (e), (f)

Composite Materials and Mechanics

TRIZ for Product Innovation

(h), (i), (j)

(c), (e), (i)

(c), (f), (g)

(c), (i), (j)

Failure Analysis and Design

(d), (e), (f)

Design of Automobile components

(e), (f), (g)

Computational Fluid Dynamics

(c), (d), (f)

(c), (f), (g)

Productions and Operations Management

(c), (e), (h)

(c) ,(d), (e)

Modelling and simulation of Dynamic Systems

(e), (f), (i)

Objectives & Outcomes

List of Open Electives (Minimum 3 Electives)

Nanomaterials and Nanotechnology

Micro Electro Mechanical Systems Design

(d), (e), (i)

(c), (d), (e)

One Credit Courses (Minimum 2 Electives)

Value Analysis and Value Engineering

Concepts of Product Design