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This information is presented in good faith, but no warranty is given by and Schlumberger
assumes no liability for advice or recommendations made concerning results to be obtained from
the use of any product or service. The results given are estimates based on calculations produced
by a computer model including various assumptions on the well, reservoir and treatment. The
results depend on input data provided by the Operator and estimates as to unknown data and can
be no more accurate than the model, the assumptions and such input data. The information
presented is Schlumberger's best estimate of the actual results that may be achieved and should
be used for comparison purposes rather than absolute values. The quality of input data, and
hence results, may be improved through the use of certain tests and procedures which
Schlumberger can assist in selecting.
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and Trade Secret. Do not disclose, use, or reproduce without written approval from Schlumberger.
Rev
A
Description
Draft issued for comment
278588872.doc
Rev: A
Date
Check
30/05/2005
EGJ
Page: 1 of 15
Appr
Client
Appr
Date: 31/05/2005
Schlumberger Private
Special Equipment
Well Control
Tailpipe Assembly
Schlumberger Private
Completion Drawing
15.2
15.3
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Special Equipment
Well Control
TBA?
Connection
2-7/8 8.6lbs/ft New Vam
3-1/2 9.3lbs/ft EUE
5-1/2 20lbs/ft New Vam
5-1/2 17lbs/ft BTC
7 26.0lbs/ft BTC
Minimum ft lbs
1170
2350
5860
Optimum ft lbs
Maximum ft lbs
1300
1430
3130
3910
6510
7160
Refer Pipe Markings
Refer Pipe Markings
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At surface inspect the setting tool and wireline adapter kit to ensure all parts are
recovered.
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Tailpipe Assembly
Pick up the mule shoe, seal units, spacer tube, locator seal assembly and pup joint. RIH
and secure the pup joint in the rotary table with slips and dog collar.
Pick up and make up the seating nipple and 1 x 3-1/2 EUE tubing joints. Pick up to
remove slips, and RIH with the assembly. Secure the tubing joint in the rotary table with
slips and dog collar.
Pick up and make up the first blast joint. Pick up to remove slips, and RIH with the
assembly. Secure in the rotary table with slips and dog collar. Continue to make up the
remaining 2 blast joints in the same manor.
Pick up and make up the shear sub (with pup joints). Ensure the shear sub is fitted with X
number of shear screws to give a shear force of XXXlbs. Pick up to remove slips and
RIH with the assembly. Secure pup joint in the rotary table with slips and dog collar.
Pick up and make up the remaining X x 3-1/2 EUE tubing joints. RIH and secure the last
joint in the rotary table with slips and dog collar.
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10
Slowly run the assembly into the Pod casing, servicing the motor as required. Land the
motor lifting clamp on the worktable.
Pick up and make up the tandem protectors. Pick up the assembly and remove the UT
motor lifting clamp.
Tie in the lower ESP MLE to the motor pothead and perform electrical tests on ESP and
MultiSensor.
Fit the MLE clamp to the lower neck of the lower protector, and torque to 55ft lbs.
Secure the MLE and pressure discharge line in the cable clip and torque to 25 ft lbs.
Slowly run the assembly into the Pod casing, servicing the protector as required.
Fit the MLE clamp to the lower neck of the upper protector, and torque to 55ft lbs.
Position the open end of the 3/8 and chemical injection lines below the cable clip.
Secure the MLE, pressure discharge line, 3/8 and chemical injection lines in the
cable clip and torque to 25 ft lbs.
Continue to RIH and land the protector lifting clamp on the worktable.
Pick up and make up the lower pump (with intake). Pick up the assembly and remove
the protector lifting clamp.
Fit the MLE clamp to the lower neck of the pump (above the intake) and torque to 55ft
lbs. Secure the MLE, pressure discharge line, 3/8 and chemical injection lines in
the cable clip and torque to 25 ft lbs.
Slowly run the assembly into to the Pod casing. Land the pump lifting clamp on the
worktable.
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Fit the MLE clamp to the lower neck of the motor, and torque to 55ft lbs. Secure the
pressure discharge line in the cable clip and torque to 25 ft lbs.
Slowly run the assembly into the Pod casing until the hanger engages the top sleeve.
Lift outer locking ring to allow witness of correct seal engagement in top sleeve seal
bore.
Make up outer locking ring to top sleeve. Connect a hand pump and chart recorder to
the Pod hanger test port and pressure the hanger seals to 3000Psi for 15 mins.
Connect the 3/8 and chemical injection line to the ports on the top face of the Pod
hanger.
Run in hole, and set the string in the 3-1/2 slips on the handling sub above the Pod
hanger.
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11
Intermediate Assembly
Pick up the first joint of 3-1/2 EUE tubing and make-up to the top of the Pod assembly.
RIH through the rotary table slowly to a suitable working height position for the cable
splice. Secure the string in the rotary table with slips and dog collar.
Splice upper pigtail to MLE extension.
Pick up to remove slips. Continue to RIH and secure slips and dog collar.
Pick up and make up the shear sub (with pup joints). Ensure the shear sub is fitted with X
number of shear screws to give a shear force of XXXlbs. Pick up to remove slips.
RIH with the assembly installing cross coupling clamps at each coupling. Secure pup
joint in the rotary table with slips and dog collar.
Continue to RIH making up the remaining 2 x 3-1/2 EUE pup joints, installing cross
coupling clamps at each coupling.
Set the last 3-1/2 EUE tubing joint in the slips.
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12
Bypass Tubing
90
ESP
Plan view of
optimum clamp fitting arrangement
Manoeuvre motor and MultiSensor over the spear on the pump support sub. Make up the
spear to the base of the MultiSensor with wrenches.
Pick up to remove slips. Secure the lower ESP cable, 3/8 and Chemical injection
lines in the pump support cable clip.
Slowly RIH to the MultiSensor. Make up the pressure discharge line to the
MultiSensor and pressure test to 3000Psi for 15mins.
RIH with the assembly servicing the motor as required. At the motor flange, fit the safety
clamp to the groove on the bypass tubing and torque to 200ft lbs.
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Unlatch the elevators. Pick up the next bypass tubing sub assembly with the elevators
and make up to the string using the tongs. (see bypass space out drawing)
Remove the lower motor lifting clamp.
Pick up the upper motor.
Note: Use the same orientation procedure as detailed for the lower motor, when fitting the
lifting clamp to the upper motor.
Make up the upper motor to the lower motor.
Remove the safety clamp. Ensure the pothead alignment mark is still correctly orientated
with respect to the bypass tubing. Fit the bypass clamp to the lower neck of the upper
motor and torque to 55 ft lbs. Secure the lower MLE, lower 3/8 and chemical injection
lines in one cable clip. Secure the pressure discharge line from the upper MultiSensor
in the other cable clip. (as per bypass clamp orientation drawing). Torque both clips
to 25ft lbs
RIH with the assembly servicing the motor as required. At the motor flange, fit the safety
clamp to the groove on the bypass tubing and torque to 200ft lbs.
Remove the upper motor lifting clamp. Pick up the tandem protectors and make up to the
top of the upper motor.
Tie in the upper ESP MLE to the UT motor pothead and perform electrical tests on ESP
and MultiSensor.
Remove the safety clamp. Fit the bypass clamp to the lower neck of the protector and
torque to 55 ft lbs. Secure the lower MLE, lower 3/8 and chemical injection lines in
one cable clip. Secure the MLE and the pressure discharge line from the upper
MultiSensor in the other cable clip. (as per bypass clamp orientation drawing). Torque
the clips to 25ft lbs
RIH servicing the protectors as required. At the lower neck of the upper protector fit the
bypass clamp and torque to 55 ft lbs. Secure the lower MLE, lower 3/8 and chemical
injection lines in one cable clip. Position the end of the upper 3/8 chemical injection line
below the bypass clamp. Secure the upper MLE, pressure discharge line and upper
3/8 chemical injection line in the other cable clip. (as per bypass clamp orientation
drawing). Torque the clips to 25ft lbs.
RIH with the assembly servicing the protectors as required. At the protector flange, fit the
safety clamp to the groove on the bypass tubing and torque to 200ft lbs.
Unlatch the elevators. Pick up the next bypass tubing sub assembly with the elevators
and make up to the string using the tongs. (see bypass space out drawing)
Remove the protector lifting clamp. Pick up the lower pump with intake attached and
make up to the top of the protectors.
Remove the safety clamp. Fit the bypass clamp to the lower neck of the pump (above the
intake) and torque to 55 ft lbs. Secure the lower MLE, lower 3/8 and chemical
injection lines in one cable clip. Secure the upper MLE, upper 3/8 chemical injection line
and the pressure discharge lines in the other clip (as per bypass clamp orientation
drawing). Torque the clips to 25ft lbs.
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Unlatch the elevators. Pick up the next bypass tubing sub assembly with the elevators
and make up to the string using the tongs. (see bypass space out drawing)
RIH with the assembly to the pump flange. Fit the safety clamp to the grooved on the
bypass tubing and torque to 200ft lbs.
Unlatch the elevators. Pick up the next bypass tubing sub assembly with the elevators
and make up to the string using the tongs. (see bypass space out drawing)
Remove the lower pump lifting clamp. Pick up the middle pump and make up to the top
of the lower pump.
Remove the safety clamp. Fit the bypass clamp to the lower neck of the middle pump
and torque to 55 ft lbs. Secure the lower MLE, lower 3/8 and chemical injection lines
in one cable clip. Secure the upper MLE, upper 3/8 chemical injection line and the
pressure discharge lines in the other clip (as per bypass clamp orientation drawing).
Torque the clips to 25ft lbs.
RIH with the assembly to the pump flange. Fit the safety clamp to the grooved on the
bypass tubing and torque to 200ft lbs.
Rig up slickline and set plug in the nipple above the Pod hanger assembly. Pressure test
the 3- tubing and bypass tubing to 3000 psi for 15 mins. Recover plug.
Pick up the upper pump. Make this up to the top of the lower pump. Remove the safety
clamp and pump lifting clamp.
Fit the bypass clamp to the lower neck of the upper pump and torque to 55 ft lbs. Secure
the lower MLE, lower 3/8 and chemical injection lines in one cable clip. Secure the
upper MLE, upper 3/8 chemical injection line and the pressure discharge lines in the
other clip (as per bypass clamp orientation drawing). Torque the clips to 25ft lbs.
RIH with the assembly to the top of the pump flange. Fit the safety clamp to the grooved
on the bypass tubing. Make up the pressure discharge sub to the pump flange.
Orientate the discharge head over the pressure discharge sub. Slowly lower the
elevators. This will allow the telescopic swivel nipple to contract. Make up the discharge
head on the flow crossover assembly to the pressure discharge sub.
Remove the pump lifting clamp (if it was not removed prior to the last action).
Close the telescopic swivel nipple and lock using lock ring. Take the weight of the
assembly with the elevators. Remove the safety clamp and worktable.
Cut the pressure discharge line and terminate to the pressure discharge sub.
Fit the bypass clamp to the discharge head and torque to 55 ft lbs. Secure the lower
MLE, lower 3/8 and chemical injection lines in one cable clip. Secure the upper MLE
and upper 3/8 chemical injection line in the other clip. Torque the clips to 25ft lbs.
RIH to the flow crossover tool. Secure the MLEs and lines into the clips at either side of
the tool.
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Pick up the flow crossover assembly with the elevators. Make up the bypass tubing leg of
the assembly to the string using the tongs. The flow crossover may be swivelled away
from the rotary table so that the discharge head leg does not obstruct the next action.
RIH to suitable location for the cable splices. Splice the lower MLE, lower 3/8 and
chemical injection lines to the main cable (main cable with 2 x 3/8 capillary tube). Splice
the upper MLE and upper 3/8 chemical injection line to the other main cable (main cable
with 2 x 3/8 capillary tubes)
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13
14
Make up the 2-7/8 internal production tubing to the stinger sub assembly and RIH.
Space out the 2-7/8 internal production tubing in the flow crossover assembly and land
off in the wellhead.
Rig up slickline, run the 1.687 standing valve and set in the seal assembly nipple profile.
Pressure test the 2-7/8 EUE tubing string against 1.687 standing valve to confirm
pressure integrity of 2-7/8 tubing and stinger seal assembly to 3000Psi for 15 mins.
Monitor the pressure via the MultiSensor for possible indication of leaks.
Bleed off pressure and RIH with slickline to retrieve standing valve.
Pull out of hole with 1.687 standing valve and rig down slickline.
Continue to nipple down BOP, nipple up Xmas tree, etc.
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15
Attached Drawings
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