Sf6 - BKR Check List

LANCO AMARKANTAK POWER PVT. LTD.
PATHADI,KORBA,(CG)
2 x 300MW UNITS
Check List for SF6 BREAKER

Serial Number:-
Unique Reference:
Make-:Crompton Greaves Ltd.
R-Phase
Y-Phase
B-Phase
Location: 400kv Switch Yard
Bay Name:Agency: Crompton Greaves Ltd.
Package;400KV Switch Yard
Technical specification of the breaker (Type: 400-SFM-40A)
Rated Voltage: 420KV
Normal rated current :2000Amps
Max. Breaking Capacity: 40kA rms
Closing and trip Coils Voltage: 220 V dc.
Rated pressure of SF6: 7KSC
Operating Rated Insulating Level: 1425 KV
Air Pressure: 15.5KSC
Rated Making Capacity:100KA
Rated Short time current rating: 40kA for 3 sec
Rated Power Frequency Withstand Voltage:

336/520 KV
INDEX
Sl.No
Description
List of Drawing and documents

List of testing Equipments and T&P required
Physical checks and General Inspections
List of Facory Test & its Remarks
List of Site Test & its Remarks
List of defects and omissions
Signatures with Date
2
3
4
5
6
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
1-List of Drawing and Documents

Description
Drawing No
10E03100
Key single line diagram
104E05221
400KV Switchyard earthing system layout

400KV Switchyard protection & metering SLD
1.3
10E03112
1.4
Block Logic Dia. For interlocking/control

philosophy( 1 OF 2 )
10E03151
1.5
1.6
1.7
400KV Switchyard GA & RCC details of

equipment foundation
Control cable Schedule-400KV Switchyard
O&M manual
00S08433
06056-E-SY-SY-CS-0002
Available
2-List of testing equipment and T&P

Sl.No.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
Testing equipments/T&P
Multi meter
Tong tester
1KV megger
5KV megger
Tan delta test set
Milliohm meter
CB operation analyzer
Dew point meter
SF6 Leak detector
SF6 filling station
Noise DB meter
Spanner Set
Screw driver set
Torch
Quantity Required
2
2
1
1
1
1
1
1
1
1
1
1
1
1

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
3-Physical checks and general Inspections
Sl.No. Description
Yes
No
Remarks
Check that erection work is complete as
3.1
per relevant drawings .
3.2 Check all the foundation bolt and tight.
3.3
Check for proper alignment of structures,

support insulators,corona rings etc.
3.4
Density monitor and pressure gauge are

placed properly below support insulators
3.5
Check that desiccant bags are removed

from inside the interrupter chamber
before installing.
3.6
3.7
3.8
Check that length of operating rod is

adjusted as per suppliers manual
Check dew points of SF6.
Ensure that vacuum pulling and SF6 gas
filling at specified pressure as per the
procedure given in supplier manual.

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
3.9 Check the gas pr. 7Kgf at NTP
Check the Colour of Alumina : Alumina
3.10
is Blackish if Moist and White if Healthy.
Check for any leakage of SF6 gas from
3.11
joints using leak detector or soap solution
3.12
Check gas pressure daily for few

weeks(specially at highest and lowest
temp. of the day) to ensure that the
pressure is not reaching extreme
limits(falling below alarm value/ over
pressurized).
3.13
Check the earthing of support structure,

breaker frame and MOM boxes is done
properly.
3.14
Check the cable have been terminated in

MOM boxes of breakers as per the cable
schedule and equipment wiring diagram.
3.15
Check proper glanding of cable and

ensure plugging of un used cable entries
of MOM boxes,sealing and locking of
MOM boxes against water entry .
No
Remarks

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Check rating of fuses as per scheme &
3.16
healthiness.
3.17
Check availability of AC/DC auxillary

supply to breaker
3.18
Check normal operation(spring charging

mechanism checks).
3.19
3.20
3.21
3.22
3.23
3.24
3.26
Check the dimension of over travel

mechanism (Allowable rannge in mm
A2-A1= 6 1 )
3.27
Check the air leakage. (The pressure

should not drop by 10% in 24 hours).
3.28
Check the control cable tightness &

termination.
3.29
Check all the cable glands in entry point

& if any gap will found, fill the gap by
putty.
3.32
Remarks
Check the lock pins of the operating

mechanism are to be in removed
condition.
Check the dimension of wiping main
contact(A4-A3=191mm)
Check the dimension of stroke of
operating mechanism(A4-A1=140+1,
140-3mm)
3.31
No
Check the tightness of all terminals

inside the MOM box.
Check the oil level in the compressor
Check the air pr.15.5 kgf at NTP
Check the operating bar is in disengaged
position.
3.25
3.30
Yes
Check the operation of space heater

Check the door sealing of the local panel
Check the colour paint of each bkr for
phase indication

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
4-List of Facory Test & its Remarks
Sl.No.
Yes
MECHANICAL OPERATION
Description
4.1
At minimum control voltage & min.

air pressure (154/187 V DC & 13
KSC)
4.2
At max. control voltage & max. air

pressure (242 V DC & 15.5 KSC)
4.3
At rated control voltage & rated air

pressure (220 V DC & 15.5 KSC)
4.4
Stored Energy Syetem Tests(No. of

possible Close-Open operations)
4.5
Check correctness of auxillary contact of

BKR in OPEN & CLOSE condition.
4.6
Air & Gas Pressure Switches

Operation Test.
4.7
Safety Valve Operation Test (For

compressed Air)
4.8
Remarks
TESTS
ADDITIONAL TESTS
4.9
Air Charging Test(Time to Charge

from Zero Guage Pressure To Rated
Air Pressure)
4.10
Air Leakage Test (Pneumatic

System)
4.11
SF6 gas Leak Test
4.13
No
HIGH VOLTAGE WITHSTAND TESTS
4.14
Live Parts to Ground(C.B. Closed)
4.15
Between terminals(C.B. Open)
4.16
Control and Auxilliry Circuit to Ground
4.18
PHASE- R(Contact Resistance)
4.19
PHASE- Y(Contact Resistance)
4.20
PHASE- B(Contact Resistance)
4.22
Closing Time(ms) of BKR
4.23
Opening Time(ms) of BKR

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
5-List of Site Test & its Remarks
Sl.No. Description
Yes
Check the IR value between incoming &
5.1 outgoing terminals. (IR 1500M by
5KV megger)
5.2
Check the IR value between lower

terminal flange & ground. (IR 1500M
by 5KV megger)
5.3
With breaker CLOSED & EARTH

SWITCH as well as ISOLATOR OPEN
condition check IR value in R-Phase, YPhase & B-Phase
5.4
Check the IR value between control

circuit & ground. (IR 100M by 500V
megger)
5.5
Check the Closing coil.(Resistance-126

& currentdrawn =2.3A)
5.6
Check the tripping coil TC-1, & TC-2.

(Resistance-80 & current drawn =2.8A)
No
Remarks

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Check the tan value of porcelain
5.7
insulator
5.8
Yes
No
Remarks
Check the capacitance & tan of each

grading
capacitor(capacitance=1000pf4% each,
tan=0.007)
5.9
Check phase to phase

distance(Distance=7000 mm approx.)
5.10
Check the air pressure switch as per

scheme
5.11
Check the Compressor-1 ON at air

Pr.14.50.3 kgf
5.12
Check the Compressor-1 OFF at air

Pr.15.20.3 kgf
5.13
Check the low Pr. alarm ON at air

Pr.13.50.3 kgf
5.14
Check the low Pr. alarm OFF at air

Pr.14.50.3 kgf
5.15
Check the low Pr. cut out ON at air

Pr.14.00.3 kgf
5.16
Check the low Pr. cut out OFF at air

Pr.13.00.3 kgf
5.17
Check the Auto recluse lock ON at air

Pr.14.40.3 kgf
5.18
Check the Auto recluse lock OFF at air

Pr.13.90.3 kgf

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
Check the Safety valve open at air Pr.!7.0
5.19
to !8.0 Kgf
5.20
Check the Compressor -2 ON at air

Pr.14.30.3 kgf
5.21
Check the Compressor -2 OFF at air

Pr.15.20.3 kgf
5.22
Check power operation of the breaker at

no load
5.23
Check the contact resistance of the

breaker contacts(100micro-ohm max.).
5.24
Check the store energy system test-2

operation with compressor off.
5.25
Check the closing time of the

breaker(Less than 150ms)
5.26
Check the opening time of the

breaker(Less than 20ms)
5.27
Check the pole discrepancy within the

pole(2.5ms).
5.28
Check the pole discrepancy between the

poles(3.3ms).
5.29
Check the operating sequence of the

breaker(0-0.3sec-CO-3min-CO.
5.30
Check the air and gas and lockout

operation.
No
Remarks

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
5.31 Check the anti pumping operation.
Check the manual tripping/auto trip
5.32 operation.
5.33
Check the Local, Remote and Auto

reclose operation.
5.34
Check the operation interlock as per

scheme.
5.35
Check noise dB level is below 140dB at

50mtr. From breaker.
5.36
Check operation of breaker alarm &

indication by simulation.
5.37
Check sequence event recorder &

disturbance recorder points by
simulating.
Yes
No
Remarks
6-List of defects and omissions

Sl.No. Description
Yes
No
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8

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Page No.-10

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Check List for PANTOGRAPH ISOLATOR WITH EARTH

SWITCH
Unique Reference:
Make-: ELPRO International Ltd.
Serial Number:-
R-Phase
Y-Phase
B-Phase
Bay Name:Agency: LTSL
Technical specification of the Isolator
Normal rated current :2000 Amps
INDEX
Sl.No
Description

Siganature with Date
2
3
4
5
6
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
1.3
Drawing No
10E03100
Description
Key single line diagram For Installation Locations
Installation,Inspection And Maintenance Manual With
Drawings
Block Logic Dia. For interlocking/control philosophy( 1 OF
2)
Available
10E03151
06056-E-SY-SY-CS-0002
1.4

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.11
Multimeter
Tong tester or Clamp meter
5KV megger (Motorised)
500V Megger
Tan delta test set
Milli ohm meter
Discharge Rod
Spanner Set
Screw driver set
Measurement Tape
Torch
Quantity Required
2
2
1
1
1
1
1
1
1
1
1

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description

Yes
No
3.1
Check that Erection work is complete as per

relevant drawings and erection completion
certificate is available
3.2
Check the foundation bolt and tightness.
3.3
Check for proper alignment of structures, support

insulators,earth switch etc.
3.4
3.5
Ensure for proper movement of Earth Blade into the

contact carrier
Check that proper gaskets are given for boxes of
mechanism and centralizing cubicle
3.6
Check that isolator base and earth switch is placed

on structure as per the drawing
3.7
Check for making on support insulators, operating

rods , earth switch and check these matches with
making on base frame.
3.8
check for lubrication of all pivot points of Earth

Switches.
3.9
Check that length of operating rod is adjusted as per

suppliers manual
3.10
Before coming to operation whether the insulators

are cleaned by applying Carbon Tetra Chloride (lab
made) chemical.
3.11
check the bearings,Hexacon bolts,spring lock

washers,Nut ,Zinc washers are lubricated with
Graphite oil or gel.
3.12
The necessary check is carried out to observe the

various switching maneuvers visually. Check all the
parameters like remote/local operation and limit
switches
3.13
After all corrections,ensure the proper course of

motion of contacts by operating the earth switch
manually and set the limit switch position for close
and open condition by giving power supply and
carryout the Electrical operation as per the
instructions given in schematic diagram.
Remarks
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Check rating of Operating Motors fuses as per
3.16
scheme & healthiness.
3.17
Check availability of AC/DC auxillary supply to

Isolator & Earth switch.
3.18
Check correctness of auxillary switches contact

position in OPEN & CLOSE condition of Isolator
& Earth switch.
3.19
3.20
3.21
3.22
3.23
Yes
No
Remarks
Check the control cable tightness & termination.

Check all the cable glands in entry point & if any
gap will found, fill the gap by putty.
Check phase to phase distance(Distance=7000 mm
approx.)

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Page No.-5

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Check the IR value between incoming & outgoing
5.1 terminals. (IR 1500M by 5KV megger) IN pen
condition
5.2
5.3
5.4
5.5
Yes
No
Remarks
Check the IR value between lower terminal flange

& ground. (IR 1500M by 5KV megger)
Check the tan value of each porcelain insulator
Check the Main & Earth switch motors IR value
by 500V megger
Check wdg resistance of main & earth switch motor

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Check the capacitance & tan of each grading
5.6 capacitor(capacitance=1000pf4% each,
tan<=0.007)
5.7
Check the Auto reclose lock ON at air Pr.14.40.3

kgf
5.8
Check power operation of the Isolator & Earth

switch at no load
5.9
Check the contact resistance of the Isolator

contacts.
5.10
Check the Local, Remote and Auto reclose

operation.
5.11
Check the operation interlock as per scheme.
Yes
No
Remarks

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Page No.-8

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
6.1
6.2
6.3
6.4
6.5
6.6
Yes
No
Remarks
6.7
6.8

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Check List for HCB ISOLATOR WITH EARTH SWITCH

Serial Number:-
Unique Reference:
R-Phase
Y-Phase
B-Phase
Bay Name:Make:LTSL
Technical specification of the HCB Isolator
INDEX
Sl.No
Description

2
3
4
5
6

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Page No.-1

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
1.3

Description
Drawing No
10E03100
Key single line diagram For Installation Locations
Installation,Inspection And Maintenance Manual
With Drawings
Available
06056-E-SY-SY-CS-0002

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
2.1 Multi meter
2.2 Tong tester or Clamp meter
2.3 5KV megger (Motorised)
500V Megger
2.4 Tan delta test set
2.5 Milli ohm meter
2.6 Discharge Rod
2.7 Spanner Set
2.8 Screw driver set
2.9 Measurement Tape
2.10 Torch
Quantity Required
2
2
1
1
1
1
1
1
1
1
1

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description

Yes
No
Remarks
3.1
Check that erection work is complete as

per relevant drawings and erection
completion certificate is available
3.2
3.3

support insulators,earth switch etc.
3.4
Ensure for proper movement of Earth

Blade into the contact carrier
3.5
Check that proper gaskets are given for

boxes of mechanism and centralizing
cubicle
3.6
Check that isolator base and earth switch

is placed on structure as per the drawing
3.7
Check for making on support insulators,

operating rods , earth switch and match
with making on base frame.
3.8
check for lubrication of all pivot points of

Earth Switches.
3.9
Check that length of operating rod is

adjusted as per suppliers manual
3.10
Before coming to operation whether the

insulators are cleaned by applying
Carbon Tetra Chloride (lab made)
chemical.

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
3.11
check the bearings,Hexacon bolts,spring

lock washers,Nut ,Zinc washers are
lubricated with Graphite oil or gel.
3.12
The necessary check is carried out to

observe the various switching maneuvers
visually. Check all the parameters like
remote/local operation and limit switches
3.13
After all corrections,ensure the proper

course of motion of contacts by operating
the earth switch manually and set the
limit switch position for close and open
condition by giving power supply and
carryout the Electrical operation as per
the instructions given in schematic
diagram.
No
Check rating of Operating Motors fuses

as per scheme & healthiness.
3.14

supply to Isolator & Earth switch.
3.15
Check correctness of auxillary switches

contact position in OPEN & CLOSE
condition of Isolator & Earth switch.
3.16

position.
3.17

mechanism are to be in removed
condition.

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
3.18
contact
3.19

mechanism (Allowable rannge in mm 6
1 )
3.20

termination.
3.21
Check all the cable glands in entry point

& if any gap will found, fill the gap by
putty.
3.22
3.23
3.24
Yes
No
Remarks


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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
5.1 outgoing terminals. (IR 1500M by
5KV megger)
5.2
Check the IR value between lower

terminal flange & ground. (IR 1500M
by 5KV megger)
5.3
Check the tan value of each porcelain

insulator
5.4
Check the Main & Earth switch motors

IR valve and resistance values by 500V
megger
5.5
Check the capacitance & tan of each

grading
capacitor(capacitance=1000pf4% each,
tan=0.007)
No
Remarks
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Page No.-7

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
5.6
Pr.14.40.3 kgf
5.7
Check power operation of the Isolator &

Earth switch at no load
5.8
Check the contact resistance of the

Isolator contacts.
5.9
Check the Local, Remote and Auto

reclose operation.
5.10
Check the operation interlock as per

scheme.
Yes
No
Remarks

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Sl.No. Description
6.1
6.2
6.3
Yes
No
Remarks
6.4
6.5
6.6
6.7
6.8

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Page No.-9

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Check List for Current Transformer

Unique Reference:
Make-: Crompton Greves Ltd.
Serial Number:-
Type
R-Phase
Y-Phase
B-Phase
Bay Name:Agency: LTSL
Technical specification of the Current Transformer
Rated Primary Current: 2000 A
I.L. :
No. Of Cores:
VA :
Ratio:
VK(V) Min.:
Class:
Iexc. (max.) at VK/2 (ma)
ISF
RCT Ohms
INDEX
Sl.No
Description

Signature with Date
2
3
4
5
6
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Page No.-1
PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2

Description
Drawing No
10E03100
104E05221

1.3
1.4
1.6
1.7
10E03112
Block Logic Dia. For interlocking/control philosophy( 1
OF 2 )
O&M manual
10E03151
06056-E-SY-SY-CS-0002
Available

Sl.No.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
Quantity Required
2
2
1
1
1
1
3-4 Nos.
1
1
1
1
Multi meter
Tong tester
Tan delta test set
Milliohm meter
Milliammeter
1.5 V Cells
Test Leads Set
Discharge Rod
Spanner Set
Screw driver set
Signature with Date

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Page.No-2

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
Description

Yes
No
3.1
Check that Erection work is complete as

per relevant drawings and erection
3.2
3.3
3.4
3.5
Check for CT Base Earthing is firmly done

Check for cleanliness of Porcain insulator
The Bellow should be clearly Visible
"CX" lead should be connected to Earth
inside terminal box
3.6
3.7
Check Tightness of CT secondary

connections
3.8
Secondary Winding connections which is

not in use should be short ckted.
3.9
The VA burden value of the connected

instrumentation does not exceed the values
specified on the specification plate of the
CT
3.10
Polarities of Primary and Secondary

connections are as per the schematics on
Rating Plates
Remarks
Signature with Date

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
3.11
3.12
3.13
Yes
Description
No
Remarks
Desired ratio is correctly selected as per the

schematics on the Rating plate
Bellow Position of the CT is at middle of
the Minimum and maximum positions
marked on the Hood
Secondary box is tightly closed
Signature with Date

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
3.18
Description
healthiness.
3.19

supply to Isolator & Earth switch.
3.20
Check correctness of auxillary switches

contact position in OPEN & CLOSE
condition of Isolator & Earth switch.
3.21

position.
3.22

mechanism are to be in removed condition.
3.23

contact
3.24
Check the dimension of stroke of operating

mechanism
3.25
3.26
3.27
3.28
3.29
3.30
Yes
No
Remarks

mechanism (Allowable rannge in mm 6
1 )
termination.
Check all the cable glands in entry point &
if any gap will found, fill the gap by putty.
Signature with Date

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Page No.-5

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
4.1
Description
TESTS CONFIRMING TO IEC 600441(1996)
4.2
Verification of terminal marking and

Polarity test
4.3
Over Voltage Interturn test for One

Minute
4.4
Power Frequency High Voltage

withstand test for one Minute -3 KV
Between secondary wdg. And
secondary to Frame and Earth for
Metering/Protection
Composite Error(%) TEST
4.5
Secondary Terminals :
core selected
4.6
Resistance @ 75 deg.C(ohms)
4.7
Voltage Applied(volts)- 620 Volts

Excitation Current(mA)
4.5
4.6
Composite Error(%)
KNEE POINT VOLTAGE TEST(V)
4.7
core selected
4.8
Sec. Resistance @ 75C (Ohms)
4.9
Knee Point Voltage in Volts
4.10
Excitation Current(mA)
INSTRUMENT SECURITY FACTOR
core selected
Sec. Resistance @ 75C (Ohms)
Voltage Developed at 500 mA
Yes
No
Remarks
ISF
SPECIAL TESTING
CAPACITANCE AND TAN DELTA
MEASUREMENTS (HV TO CX)
Applied Voltage (KV) - 10 KV
Capacitance(pF) (Before High Volt.
Test)
Tan Delta (Before High Volt. Test)
Capacitance(pF) (After High Volt. Test)
Tan Delta (After High Volt. Test)
Applied Voltage (KV) - 231KV
Capacitance(pF) (Before High Volt.
Test)
Tan Delta (Before High Volt. Test)
Capacitance(pF) (After High Volt. Test)
Tan Delta (After High Volt. Test)
POWER FREQUENCY HIGH
VOLTAGE WITHSTAND TEST FOR
ONE MINUTE
Primary To Secondary,Frame To Earth
Voltage Applied(KV) - 630 KV
Partial Discharge value at 267 KV (i.e.
1.1*Um/Root 3 KV) after HV Test

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Description
Yes
CT ratio Test
CT Polarity Test
Knee Point Voltage Test
Capacitance Measurement
Tan Delta Measurement
Oil BDV Testing
Oil PPM Testing
Signature with Date
No
Remarks
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
5.31
5.32
5.33
5.34
5.35
5.36
5.37
5.38
Description
Yes
No
Page No.-9
Remarks

PATHADI,KORBA,(CG)
2 x 300MW UNITS
CHECK LIST FOR CAPACITOR VOLTAGE TRANSFORMER

Unique Reference:
Serial Number:-
R-Phase
Y-Phase
B-Phase
Bay Name:Agency: Siemens Ltd.
Rated / Highest System Voltage :
VA burden :
No. of Cores :
Accuracy Class :
Transformation Ratio :
Equivalent Capacitance Coupling :
INDEX
Sl.No
Description

2
3
4
5
6
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
Drawing No
Description
10E03100
104E05221

1.3
1.4
1.6
1.7
10E03112
OF 2 )
O&M manual
10E03151
06056-E-SY-SY-CS-0002
Available

Sl.No.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Multi meter
Voltage Source(415 V Dimmerstat)
Milliohm meter
Discharge Rod
Spanner Set
Screw driver set
Quantity Required
2
1
1
1
1
1
1

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description

Yes
No
3.1

3.2
3.3
3.5
Check for proper alignment of structures.

Check for proper Earthing of EMU Tank. NHF
and N
Check for corrctness of ratio as name plate
3.6
Strictly check that secondary ckt. Is not shorted.
3.7
Check for firmness of all connections.

Go for visual checking of Varistor for bulging
or burning.
3.4
3.8
3.9
Check that EMU is completely filled with oil

and check colour of oil.
3.10
Check for oil leakages if any.
Remarks

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
Check for cleanlyness and door gasket sealings
3.11
of terminal box.
3.12
No
Remarks
Check for dust accumulation on Porcelain

Insulators.

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
3.18
3.19
3.20
Description
Check all metal parts for corrosion.
Check for tank temperature.
Check for Capacitor healthyness.
Yes
No
Remarks

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Page No.-5

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10

Sl.No. Description
IR VALUES BY 5 KV MOTORISED
5.1
MEGGER AS FOLLOWS.
5.2 Primary To Earth
5.3 Primary To Secondary(Individual Core)
Yes
No
Remarks

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
tan=0.007)
Yes
No
Remarks
5.4
5.10
5.11
5.12
5.13
5.14
5.15
5.16

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
5.17
Pr.14.40.3 kgf
5.18
5.19
5.20
5.21
5.22
switch at no load
5.23
Yes
No
Remarks

contacts.
5.24
5.25
Check the closing time of the breaker(Less than

150ms)
5.26
Check the opening time of the breaker(Less

than 20ms)
5.27

pole(2.5ms).
5.28

poles(3.3ms).
5.29
5.30

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
5.31
5.32 Check the manual tripping/auto trip operation.
5.33
operation.
5.34 Check the operation interlock as per scheme.
Check noise dB level is below 140dB at 50mtr.
5.35
From breaker.
5.36
No
Remarks
Check operation of breaker alarm & indication

by simulation.
5.37
5.38

Sl.No. Description
Yes
No
Remarks
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Check List for PANTOGRAPH ISOLATOR & EARTH SWITCH

Unique Reference:
Serial Number:-
R-Phase
Y-Phase
B-Phase
Bay Name:Agency: Siemens Ltd.
Max. Breaking Capacity: 40kA rms
Rated Insulating Level: 1425 KV
Peak withstand current:100KA
Rated Short time current rating: 40kA for 3 sec
INDEX
Sl.No
Description

2
3
4
5
6
LAPPL(
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Page No.-1

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
Drawing No
Description
10E03100
104E05221

1.3
10E03112
1.4

OF 2 )
10E03151
1.5
1.6
1.7
400KV Switchyard GA & RCC details of equipment

foundation
O&M manual
00S08433
06056-E-SY-SY-CS-0002
Available

Sl.No.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Multi meter
Tong tester
Tan delta test set
Milliohm meter
Discharge Rod
Spanner Set
Screw driver set
Quantity Required
2
2
1
1
1
1
1
1

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description

Yes
No
3.1

3.2
3.3

3.4
3.5
Remarks
Ensure for proper movement of Earth Blade

into the contact carrier
Check that proper gaskets are given for boxes
of mechanism and centralizing cubicle
3.6
Check that isolator base and earth switch is

placed on structure as per the drawing
3.7
Check for making on support insulators,

operating rods , earth switch and match with
making on base frame.
3.8
check for lubrication of all pivot points of Earth

Switches.
3.9
Check that length of operating rod is adjusted

as per suppliers manual
3.10
Check for earth switches, all contact points are

lubricated with petrolium jelly

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
3.11
3.12
Yes
No
Remarks
Check the earthing of support structure, breaker

frame and MOM boxes is done properly.
Check the cable have been terminated in MOM

boxes of breakers as per the cable schedule and
equipment wiring diagram. Check proper
glanding of cable and ensure plugging of un
used cable entries of MOM boxes,sealing and
locking of MOM boxes against water

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
3.18
healthiness.
3.19
Check availability of AC/DC auxillary supply to

3.20
Check correctness of auxillary switches contact

position in OPEN & CLOSE condition of
3.21

position.
3.22
Check the lock pins of the operating mechanism

are to be in removed condition.
3.23
Check the dimension of stroke of operating

mechanism
3.25
Check the dimension of over travel mechanism

(Allowable rannge in mm 6 1 )
3.26

termination.
3.27
Check all the cable glands in entry point & if

any gap will found, fill the gap by putty.
3.30
No
Remarks
Check the dimension of wiping main contact
3.24
3.28
3.29
Yes

Check phase to phase distance(Distance=7000
mm approx.)

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Page No.-5

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10

Sl.No. Description
5.1 outgoing terminals. (IR 1500M by 5KV
megger)
5.2
5.3
Yes
No
Remarks
Check the IR value between lower terminal

flange & ground. (IR 1500M by 5KV
megger)
Check the tan value of each porcelain insulator

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
tan=0.007)
5.4
5.5
5.10
5.11
5.12
5.13
5.14
5.15
5.16
Yes
No
Remarks
Check the air pressure switch as per scheme

LAPPL(
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Page No.-7

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
5.17
Pr.14.40.3 kgf
5.18
5.19
5.20
5.21
5.22
switch at no load
5.23
Yes
No
Remarks

contacts.
5.24
5.25
Check the closing time of the breaker(Less than

150ms)
5.26
Check the opening time of the breaker(Less

than 20ms)
5.27

pole(2.5ms).
5.28

poles(3.3ms).
5.29
5.30

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
5.31
5.32 Check the manual tripping/auto trip operation.
5.33
operation.
5.34 Check the operation interlock as per scheme.
Check noise dB level is below 140dB at 50mtr.
5.35
From breaker.
5.36
No
Remarks
Check operation of breaker alarm & indication

by simulation.
5.37
5.38

Sl.No. Description
Yes
No
Remarks
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8

LAPPL(
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Page No.-9

PATHADI,KORBA,(CG)
2 x 300MW UNITS
CHECK LIST FOR LT SWITCH GEARS

Serial Number:-
Technical specification of Lt Switch Gears
INDEX
Sl.No
Description

2
3
4
5
6
LAPPL(
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Page No.-1

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
1.3
1.4
1.5
1.6
Description
O&M manual

Drawing No
Available

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
Multi meter
Tong tester
500 V Megger
Voltage Source (Dimmer)
Current Injection Kit
Discharge Rod
Quantity Required
2
2
1
1
1
1
1
1
1
1
Spanner Set
Screw driver set
Plier
Torch

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description

Yes
No
Remarks
3.1
Check that Erection work is completed as per

3.2
3.3
Check that all the doors locking mechanisms

and allignments are proper
3.4

3.5
Check for the tightness of all Bus-Bars

connections,support insulators,Feeder Trollies
support ,Fuse Holders & bases,All Power and
Control Connections.
Check the ratings and Specifications of all
Transformers,MCCB's,Breakers,Isolators and
Switches are correct and matching with the
Drawings.
Check the ratings of all Fuses
3.6
Check for ON/OFF Operations of LT breakers

or Isolators and their allignments.
3.7
Check for ON/OFF Operations of all outgoing

feeders and their allignments.
3.9
3.10
Checking of Power and Control Cables

connections tightness.
visible inspection of all T/B's.
Visible inspection of CT's and PT's Ckts.
3.11
Inspections of Cables Glands
3.12
Check that all remaining cable holes are filled

with sealent.
3.13
Check that all fire proofing seals are proper.
3.14
Check that all wires Ferruling is done as per the

drawings.
3.15
Check all the Cables Tagging are matching to

the Terminations.
3.16
Check for both ends earthings of panel.
3.8

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks

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Page No.-5

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
Yes
No
Remarks
Yes
No
Remarks
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
Sl.No. Description

LAPPL(
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PATHADI,KORBA,(CG)
2 x 300MW UNITS
5. List Of Site Tests & it's Remarks
Sl.No. Description
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
Yes
Remarks
IR Value of Bus-Bars with B/C Closed

R - Earth =
Y - Earth =
B - Earth =
IR Value Of Control Ckt.
IR Value Of Space Heaters
Earthing Ckt. Continuety Check
CT TESTING
Polarity Test
Ratio Test
Winding Resistance Test
VT TESTING
Ratio Test
Control Transformer Testing
Contact Resistance Test For Bus-Bars
IR Value Of Distribution Transformer
Primary

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
5.17
5.18
5.19
5.20
5.21
5.22
5.23
5.24
5.25
5.26
5.27
5.28
5.29
5.30
Yes
No
Remarks

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PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
5.31
5.32
5.33
5.34
5.35
5.36
5.37
5.38
Yes
Sl.No. Description
Yes
No
Remarks

No
Remarks
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8

LAPPL(
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Page No.-9

PATHADI,KORBA,(CG)
2 x 300MW UNITS
CHECK LIST FOR DCDB-220V

Make : Control & Switchgear
Technical specification of Lt Switch Gears

Type : Incomer-P1/511 ; Bus Coupler ; P2/512
;
O/G Feeders - S4/526
Fault Level : 15 KA For 1 Sec.
Voltage : 220 V DC
Incomer MCCB rating : 125 Amps (Qty. 2

Nos.)
Bus-Bar Current Rating : 100 A

Bus-Bar Size : 1(50*12) / (+Ve and -Ve)
Bus Coupler MCCB rating : 125 Amps

(Qty 2 Nos.)
INDEX
Sl.No
Description

2
3
4
5
6

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Page 68 of 81
Page No.-1
Page 69 of 81

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
1.1
1.2
Description
Drawing No
LANCO/J2250/106
LANCO/J2250/206
General Arrangement Drawings

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No.
Quantity Required
2.1 Multi meter
2
2.2 Tong tester
2
2.3 500 V Megger
1
2.4 Milliohmmeter
2.5 Voltage Source (DC)
1
2.6 Current Injection Kit
1
2.7 Discharge Rod
1
2.8 Spanner Set
1
2.9 Screw driver set
1
2.10 Plier
1

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Page 70 of 81
Page No.-2
Page 71 of 81

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Y
eYes
s
Sl.No. Description
3.1
Check that Erection work is completed

as per relevant drawings and erection
3.2
3.3
Check that all the doors locking

mechanisms and allignments are proper
3.4

3.5
3.6
Check the proper tightness of Fish Plates

between the BUS sections.
Check the colour coding Positive and
Negetive Bus-Bars.
3.7
Check that proper gaskets are given for

door for sealing
3.8
Check for the tightness of all Bus-Bars

connections,support insulators,Feeder
Trollies support ,Fuse Holders &
bases,All Power Connections.
Page 72 of 81
No
Remarks
3.9
4.0
Check the Locking System of MCCBs

for Isolation Purpose.
Check that backelite sheets insulation are
to be provided at incoming & outgoing
feeders.
4.1
Check the ratings and Specifications of

all MCCB's,Isolators and Switches are
correct and matching with the Drawings.
4.2
Check the ratings & healthiness of all

Fuses as per Drawings
4.3
Check for ON/OFF Operations of LT

breakers or Isolators and their
allignments.
4.4
Check for ON/OFF Operations of all

outgoing feeders and their allignments.
4.5
Checking of Power and Control Cables

connections tightness.
4.6
Check for the name plates of space

heaters and danger boards on Cable alley
doors.
4.7
check for the Names Plates of all the

feeders.
4.8
visible inspection& tightness of all T/B's.
4.9
Visible inspection of Current

transducer& Voltage transducer.
Page No. -3
Page 73 of 81
5.0
Inspections of Cables Glands
5.1
Check that all remaining cable holes are

filled with sealent.
5.2
Check that all fire proofing seals are

proper.
5.3
Check that all wires Ferruling is done as

per the drawings.
5.4
Check all the Cables Tagging are

matching to the Terminations.
5.5
Check for both ends earthings of panel.

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Page No.-4

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description
4.1
4-List of Facory Test

Y & its Remarks
eYes
No
Remarks
s
IR VALUES OF DC POWER CIRCUIT WITH 500 V MEGGER
4.2
P-N
>200 M.Ohms
4.3
P-E
>200 M.Ohms
4.4
N-E
>200 M.Ohms
4.5
IR VALUES OF AC SPACE HEATER

CIRCUIT WITH 500 V MEGGER
4.6
PH - N
>200 M.Ohms
4.7
PH - E
N-E
>200 M.Ohms
>200 M.Ohms
Withstood
Withstood
Withstood
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
LAPPL(
E/M)
HIGH VOLTAGE TEST : D.C. POWER

CIRCUIT AT 2.5KV FOR 1 Minute
P-N
P-E
N-E
A.C. Space Heater Ckt at 1.5 KV for 1
minute
PH - E
PH - N
N-E

LAPPL(
O&M)
Page 75 of 81
Withstood
Withstood
Withstood
LITL
L&T
Page No.-5
Page 76 of 81

PATHADI,KORBA,(CG)
2 x 300MW UNITS
5. List Of Site Tests & it's Remarks
Y
e
s
Sl.No. Description
Closed
Remarks
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Positive - Negetive
Positive - Earth
Negetive - Earth
IR Value Of Space Heaters
Ph - N =
Ph - E =
N-E =
Earthing Ckt. Continuety Check
Contact Resistance Test For Bus-Bars
Positive Bus-bar
Negetive Bus-Bar
5.8
Relay Testing (FDCI 27/59)
Checking of E / F Element Pick up &
5.9
Drop off
Checking of U / V Relay (Element
5.12
Pick Up & Drop off)
Checking of O / V Relay (Element
5.13
Pick Up & Drop off)
LAPPL(
LAPPL(
E/M)
O&M)
LITL
L&T
Page 77 of 81
Page N0.-6
Page 78 of 81

PATHADI,KORBA,(CG)
2 x 300MW UNITS
Sl.No. Description

Y
eNo
Remarks
s
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
LAPPL(
E/M)
LITL

LAPPL(
O&M)
L&T
Page No.-7
Page 79 of 81
Page 80 of 81
Page 81 of 81

Sf6 - BKR Check List

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Sf6 - BKR Check List

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LANCO AMARKANTAK POWER PVT. LTD.

Check List for SF6 BREAKER

Rated Short time current rating: 40kA for 3 sec

Rated Power Frequency Withstand Voltage:

List of Drawing and documents

LANCO AMARKANTAK POWER PVT. LTD.

1-List of Drawing and Documents

400KV Switchyard earthing system layout

Block Logic Dia. For interlocking/control

400KV Switchyard GA & RCC details of

2-List of testing equipment and T&P

Signatures with Date

LANCO AMARKANTAK POWER PVT. LTD.

Check for proper alignment of structures,

Density monitor and pressure gauge are

Check that desiccant bags are removed

Check that length of operating rod is

Signatures with Date

LANCO AMARKANTAK POWER PVT. LTD.

Check gas pressure daily for few

Check the earthing of support structure,

Check the cable have been terminated in

Check proper glanding of cable and

Signatures with Date

LANCO AMARKANTAK POWER PVT. LTD.

Check availability of AC/DC auxillary

Check normal operation(spring charging

Check the dimension of over travel

Check the air leakage. (The pressure

Check the control cable tightness &

Check all the cable glands in entry point

Check the lock pins of the operating

Check the tightness of all terminals

Check the operation of space heater

Signatures with Date

LANCO AMARKANTAK POWER PVT. LTD.

At minimum control voltage & min.

At max. control voltage & max. air

At rated control voltage & rated air

Stored Energy Syetem Tests(No. of

Check correctness of auxillary contact of

Air & Gas Pressure Switches

Safety Valve Operation Test (For

Air Charging Test(Time to Charge

Air Leakage Test (Pneumatic

SF6 gas Leak Test

HIGH VOLTAGE WITHSTAND TESTS

Live Parts to Ground(C.B. Closed)

Between terminals(C.B. Open)

Control and Auxilliry Circuit to Ground

PHASE- R(Contact Resistance)

PHASE- Y(Contact Resistance)

PHASE- B(Contact Resistance)

Closing Time(ms) of BKR

Opening Time(ms) of BKR

Signatures with Date

LANCO AMARKANTAK POWER PVT. LTD.

Check the IR value between lower

With breaker CLOSED & EARTH

Check the IR value between control

Check the Closing coil.(Resistance-126

Check the tripping coil TC-1, & TC-2.

Signatures with Date