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LIST OF CONTENTS
1. PLANT DETAILS
2. TESTING OBJECTIVES
3. TESTING PROPOSALS
4. SERVICES REQUIRED
5. SAFETY PRECAUTIONS
6. EMERGENCY PROCEDURES
7. STATE OF THE PLANT
8. COMMISSIONING PROCEDURE
9. COMPLETION CRITERIA
10. APPENDICES
SHEET 1 OF 24
SHEET 2 OF 24
1. PLANT DETAILS :
THIS SYSTEM CONSISTS OF 11 KV AND 3.3 KV HT SWITCHGEARS
(UNIT SWITCH BOARD BA,BB,CA,CB FOR UNIT #1 AND UNIT #2 AND
STATION SWITCH BOARD 0BA,OCA FOR 11 KV/3.3 KV STANDBY
SWITCHBOARD SUPPLY IN CASE OF BOTH GENERATORS OUT OF
SERVICE)
NAME PLATE DETAILS
MAKE: BHEL,BHOPAL
RATINGS VOLTAGE : 11 KV & 3.3 KV 3PHASE 50 HZ AC
CURRENT:2750 A
11 KV SWITCHGEARS
I.The 1BA Board consists of the following HT Panels :
1.
INCOMER PANEL
INCOMER FROM UT A (Unit #1)
2.
PT PANELS
LINE/FEEDER PT
BUS PT
3.
4.
INCOMER PANEL
INCOMER FROM UT A(Unit #2)
2.
PT PANELS
LINE/FEEDER PT
BUS PT
3.
4.
OUTGOING FEEDERS
3240 KW Cooling Water Pump 4
2450 KW Primary Air fan
A (Unit # 2)
16MVA Unit Aux. Transformer A (2CAT01)
16MVA Misc. service Transformer(MST-B)
2MVA Unit service transformer A(2DAT01)
3MVA VFD transformer (ID Fan 2A Channel 1&2)
1.25MVA Bunker area service transformer(CHT-4B)
1.6 MVA ESP Service transformer (2DCT01,2DDT01,
2DET01,2DFT01).
1.25 MVA CHP transformer 1B(CHT-1B)
0.75 MVA Track Hopper Service Transformer(CHT-2B)
1.6MVA Fuel oil service transformer (0DCT02).
7.5 MVA Station aux. Transformer. (0CAT02).
2 MVA Station Service Transformer(0DAT02)
6.3 MVA CHP Aux. TFE
SHEET 3 OF 24
SHEET 4 OF 24
5. Spare feeders
3240 KW Motor feeder
2 MVA Transformer feeder
III. The 1BB Board consists of the following HT Panels :
1. INCOMER PANEL
INCOMER FROM UT B (Unit #1)
2. PT PANELS
LINE/FEEDER PT
BUS PT
3. TIE BREAKER FROM STANDBY SWITCHBOARD(0BA)
4. OUTGOING FEEDERS
10000 KW MD BFP (Unit # 1)
3240 KW Cooling Water Pump 3
2450 KW Primary Air fan
B (Unit # 1)
16MVA Unit Aux. Transformer B (1CAT02)
2MVA Unit service transformer A(1DAT02)
3MVA VFD transformer (ID Fan 1B Channel 1&2)
1.6 MVA ESP Service transformer (1DCT02,1DDT02,
1DET02,1DFT02).
1 MVA Switchyard Service Transformer(0DHT01)
2 MVA Ash Sys Compressor Plant Transformer(0DDT01)
1 MVA Ash Water Power House Service Transformer(0DFT01)
2 MVA Off Side Plant Service Transformer(0DGT01)
2 MVA WTP Area Service Transformer(PT-1A)
2 MVA Station Service Transformer(0DBT01)
0.5 MVA Raw Water Pump House Service Transformer(RWT-1A)
1.6 MVA Administration Building Service Transformer(ADMT-1A)
5. Spare feeders
2450 KW Motor feeder
1 MVA Transformer feeder
SHEET 5 OF 24
3.3 KV SWITCHGEARS
I.The 1CA board (unit #1) consists of the following
1. INCOMER PANELS
INCOMERS FROM UAT A & B(UNIT #1)
2. PT PANELS
LINE PT A & B
BUS PT A & B
3. BUS COUPLER PANEL
4. BUS TRUNKING PANEL
5. OUTGOING FEEDERS
1175 KW FD Fans A & B
900 KW CEPs A & B
525 KW Mills A,B,C,D,E,F,G,H,I
354 KW Boiler Circulated Water Pumps A,B,C
355 KW DMCW Pumps A,B,C
270 KW Insttrument Air Compressor A & B
270 KW Plant Air Compressor
200 KW FF Spray Pump Motor
200 KW FF Hydrant Pump motor - A
6. SPARE FEEDERS
1175 KW motor feeder
900 KW motor feeder
II.The 2CA board (unit #2) consists of the following
1. INCOMER PANELS
INCOMERS FROM UAT A& B(UNIT #2)
2. PT PANELS
4.
5.
5.
LINE PT A & B
BUS PT A & B
BUS COUPLER PANEL
BUS TRUNKING PANEL
OUTGOING FEEDERS
1175 KW FD Fans A & B
900 KW CEPs A & B
525 KW Mills A,B,C,D,E,F,G,H,I
354 KW Boiler Circulated Water Pumps A,B,C
SHEET 6 OF 24
SHEET 7 OF 24
SHEET 8 OF 24
2.TESTING OBJECTIVE:
TO TEST THE FITNESS OF HT SWITCHGEAR PANELS AND THEIR
AUXILIARIES (MEASUREMENT,CONTROL CIRCUITS) FOR CHARGING
SHEET 9 OF 24
3.TESTING PROPOSAL
THE FOLLOWING TESTS MUST BE CARRIED OUT IN THE PANEL
I)
II)
III)
IV)
V)
4.SERVICES REQUIRED
5000V INSULATION TESTER
3 PHASE 415 AC 5O Hz SYSTEM
DC CONTROL SUPPLY
HI POT AC/DC SOURCE
MEASUREMENT KIT
CURRENT INJECTION KIT
MICRO OHM METER
MILLISECONDS TIMER
SHEET 10 OF 24
SHEET 11 OF 24
5.1.3
5.1.4
5.1.5
PERSONNEL:
5.2.1
The Engineer-In-Charge of the testing team will inform each member of his
team as to the exact nature and extent of his contribution and responsibilities
towards the tests carried out.
5.2.2
Only nominated person will take part in the tests. All others will remain clear
Of the area.
5.2.3
All persons must acquaint themselves with the use and location of fire
extinguishers and first aid posts.
5.2.4
5.2.5
Each test will be carried out under the control of the test team leader.
5.2.6
A strict and safe method of applying test leads shall be practiced. Bare wires
shall not be inserted into sockets.
5.2.7
SHEET 12 OF 24
5.2.8
There will be safe and easy access to all equipments under test. And test area
will be kept clean and clear of all obstructions.
5.2.9
When high voltage tests are being carried out the area will be cordoned off.
Danger/Warning Notices shall be fixed at relevant points to ensure safety.
SHEET 13 OF 24
6. EMERGENCY PROCEDURE
6.1.1
6.1.2
6.3 Shock treatment chart and first aid box will be made available.
6.3
6.4
6.5
SHEET 14 OF 24
7.1.3
7.2.1 11KV Bus Duct/Cable erection from station switchgear to unit switchgear
complete in all respects.
7.2.2
The Tie Breakers at station switchgear end of tie is tested and in withdrawn
position with shutters locked.
7.2.3
7.2.4
Clearance from Erection Department for carrying out tests on 11KV unit
switchgear and 11KV Bus duct/cable from unit to station switchgear obtained.
7.2.5
11KV station switchgear associated with the energising of this unit switchgear
is live.
7.2.6
Safety Clearance notification issued and effective for 11KV unit switchgear
and 11KV ite bus duct/cable.
7.2.7
7.2.8
SHEET 15 OF 24
8. COMMISSIONING PROCEDURE :
8.1
Check and test all the panels of 11 KV unit switch board and associated
equipments as per their standard check list. Enter all the above details in
PICL.
8.2
Check and test the unit switchgear bus bars and the Tie bus duct/cable to the
station switchgear as per their standard check lists and enter details in PICL.
8.3
Check and test supply cables for the DC control bus and the AC heater
supplies as per their SCL and enter the details in PICL.
8.4
ii)
iii)
iv)
SHEET 16 OF 24
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
SHEET 17 OF 24
xiii)
xiv)
xv)
xvi)
8.5
CHARGING PROCEDURE:
8.6
8.7
8.8
Check and record the final IR of supply cables for the DC control bus and the
AC heater supplies :
I R OF SUPPLY CABLES M
FOR DC CONTROL BUS
SHEET 18 OF 24
+ to E
-
To E
+ to E
8.9
Energise both the supply cables for DC control bus and AC heater supplies.
8.10
8.11
Put all control fuses for the Tie breaker in position and switch on its control
supply.
8.12
Select LOCAL/REMOTE selector switch to local and close and trip the tie
breaker once check its operation.
8.13
8.14
Check that tripping relays for Tie breaker and main incomer breaker are not
operated and are reset.
8.15
8.16
Give closing impulse to Tie breaker from UCB and check that the breaker
closes.
8.17
Short Terminals (tripping contact of E/F and O/C Relay) and check that
tripping relay energises and tie breaker trips.
8.18
Switch off the control supply and reset the tripping relay and remove the
shorts applied under 8.13 and 8.17.
8.19
SHEET 19 OF 24
8.20
Put control fuses of Incomer breaker in position and switch on control supply.
8.21
Select Local/Remote switch of Incomer breaker to local and close and trip the
incomer breaker once to check its operation.
8.22
8.23
8.24
Give closing command by control switch in UCB and check that the breaker
closes.
8.25
8.26
Short terminals
a.
b.
8.27
8.28
Give trip command to incomer breaker control switch in UCB to bring switch
position corresponding to breaker position.
8.29
8.30
b.
8.31
8.32
Give trip command to tie breaker control switch in UCB to bring switch
position corresponding to breaker position.
SHEET 20 OF 24
8.33
b.
8.34
8.35
8.36
Switch off the control supplies to both inocmer and ite breakers.
8.37
Remove all test connections and check that any disconnections made for the
purposes of testing have been correctly reinstated in tie and incomer panels.
8.38
8.39
8.40
Ensure effective communications between UCB and switch board room are
established.
8.41
b.
c.
d.
IR VALUES . M
Isolator
Tie Breaker
SHEET 21 OF 24
Tie Breaker
Cable
R YBE
Y BRE
B RYE
8.42
8.43
Check all the relay settings in TIE breaker panel are as per their protection
schedule.
ENERGIZING PROCEDURE
8.44
Put the Tie breaker of associated station switchgear in service position and
close the tie breaker to charge the Tie cable.
8.45
8.46
8.47
8.48
Inform all concerned parties about the intention of charging the unit switch
board.
8.49
8.50
Give closing command from the UCB to tie breaker to charge the unit switch
board.
8.51
Check and record the unit bus bar voltage for all the three phases.
8.52
8.53
8.54
SHEET 22 OF 24
8.55
MEASUREMENT IN VT CUBICLE
Phases
R - Y
Voltage Measurement
Terminal Nos.
E11 - E31
Y - B
E31 - E51
B - R
E51 - E11
Phase sequence
Remarks
Volts
RYB
RBY
8.56
8.57
Keep the board charged for 24 Hours and observe it for any abnormality.
8.58
Inspect all equipments externally for any sign of abnormality after being
charged for 24 Hrs.
8.59
It will be the duty of the testing team leader to ensure that when the system is
operating under load conditions that all equipments are externally inspected
for any sign of stress or abnormality and a copy of the results of their
inspection is attached as an appendix to this schedule.
9. COMPLETION CRITERIA
HT BUSES ARE READY FOR CHARGING. UNIT TRANSFORMERS IN
CASE OF 11 KV; UATs OR SAT IN CASE OF 3.3 KV ARE CHARGED AND
11KV/3.3 KV POWER SUPPLY MAY BE EXTENDED TO HT BUSES.
SHEET 23 OF 24
10. APPENDICES
DRAWINGS : SLD OF ELECTRICAL SYSTEM AUX POWER
DISTRIBUTION
KEY DIAGRAM OF 11KV SWITCHBOARDS (1BA,1BB,2BA &2BB)
KEY DIAGRAM OF 3.3 KV SWITCHBOARDS (1CA,0CA,2CA)
SCHEMATIC DIAGRAM OF 11 KV/ 3.3 KV
SWITCHGEARS
III)
UNDERVOLTAGE,OVERCURRENT&
EARTHFAULT, STANDBY AND RESTRICTED E/F
SETTINGS RECOMMENDED/KEPT
SHEET 24 OF 24
KV )
Vacuum
Megger details :
Rating 5KV
Sl.NO.
Make
Calibration Due on
Vacuum Circuit
Sl No
Terminals
Busduct
breaker
1.
2.
3.
4.
5.
6.
R
Y
B
R
Y
B
E
E
E
Y
B
R
Make
Calibration Due on
SlNo
Terminals
1.
R Y
2.
Y B
Generator
Transformer
HV
LV
SIDE SIDE
Unit
transformer
HV
LV
SIDE
SIDE
Bus duct
(PH PH)