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Data Mining Operator Benchmarking

Studies for Artificial Lift Statistics,


Technology Trends and Equipment
Details
Wonuola Scott & Aaron Duffus: Rushmore Reviews
Cameron Laing: Laing Engineering & Training Services Ltd.

17th June 2014

Benchmarking
The prime objective of benchmarking is to
understand those practices which will
provide a competitive advantage in the
market place; target setting is secondary.
Paul Allaire
Chairman,
Xerox Corporation

Reviewing Best Practice


Every day that a better idea goes unused is a
lost opportunity! We have to share more and
faster to drive learning and improvement.
We emphasize shopping for knowledge
outsiderather than inventing everything
ourselves.
Ken Derr
Former CEO,
Chevron

Rushmore Reviews
Drilling Performance Review, since 1989
Completions Performance Review, since 1994
Well Abandonment Performance Review, since 2008
Well Interventions Performance Review, since 2011
Shale Performance Review, since 2012
Data from hundreds of Operating Companies in 100 countries
Over 52,000 DPR wells & 12,000 CPR completions
WellViewTM / OpenWellsTM / DataNetTM etc. compatible for data input

Web based search & analysis tools

Completions Review
-

Data & Uses

143 Data Items & Text Comments covering


Well Description
Depths /Temp /Press /Angle/ Multilaterals/Zonal Isolation/ PDHG /Compl fluid/ Csg-Liner-TbgOH/Perforation Conveyance /Materials /H2S-CO2/Sand Control Equipt/Tree type/ Artificial Lift
/ Workover Reasons & remedial ops/Stimulation & other ops/ New Technology etc.

Operational Timing
Activity time / Non-productive time / WOW time

Well Cost
Total Cost / Overheads / Tangibles

Completion Diagram
Some Time/Event Plots

Used for Planning / Timing /Budgets /Economics / Performance


Comparison / Experience Sharing / Peer to Peer Contacts / Ideas!

Norway, Denmark & UK


Producing Oil Wells with AL
Number of Completions per Year
Platform and Subsea

Well count

2013 data not yet fully published

Platform
Subsea

Significance of Artificial Lift

80% of UK Subsea Well Completions are designed for Artificial Lift


67% of North Sea Offshore Completions are designed for Artificial Lift
>75% in UK and ~50% in Norway

No UK/Norway government statistics on Artificial Lifted Production


no special R&D emphasis.

Artificial Lift Types in UK/NO/DK


15% ESP / 80% Gas Lift / 5% HSP

Rushmore Reviews Database


Global Offshore Artificial Lift Types

UK/NO/DK
Other, 0.32%

GL, 80.19%

Rest of the world

Rushmore Reviews Database


Global Offshore Artificial Lift Types

UK/NO/DK

Rest of the world

Other, 0.32%

(Platform)

GL, 80.19%

ESP (Subsea), 2.70%

Rushmore Reviews Database


Global Lift Types

Offshore

Land

Combinations & Innovations


found in the Review data
ESP with Gas Lift back-up
UK subsea / West Africa platform

Gas Lift with Hydraulic Jet Pump option

(Pakistan land)

Deepwater wells with lift on seafloor (ESP/Multi-phase pump)

Auto Gas Cap Gas Lift (hydraulic control) subsea


Water Injectors / Gas Wells with AL (ESP/GL/HJP) for clean
up / back flow
Can-K Twin Screw PDP (ESP motor drive)

Innovative AL Completion Diagrams

ESP Equipment Trends:


Last 30 UK Offshore ESP Completions
Location
21 platform & 9 subsea (30%)

4 Operators
Chevron: 11 / Ithaca: 10 / EnQuest: 7 / Talisman-Sinopec: 2
Subsea: Ithaca:5 / Enquest:2 / Talisman-Sinopec: 2

Dual ESPs
15 (50%) / 6 Platform & 9 Subsea (100% of Subsea ESP completions)

Pod ESPs
23 (77%) / 16 Platform & 7 Subsea (78% of Subsea ESP completions)

13 Dual Pods / 6 Platform & 7 Subsea

Workovers
15 W/O: 14 Platform & 1 Subsea
Average time since last installation: 3.3 years

Average time since last installation (excluding unique cases*): 1.5 years
Subsea well time since last installation: ~2 years
* two platform well re-entries 12 & 15 years after last installation

Example ESP Completion Diagrams

Gas Lift Equipment Trends:


Last 30 UK Offshore GL Completions
Location

13 Platform & 17 Subsea (57%)

Annular Safety Valves


3 Platform (23%) & 0 Subsea

1 Dual Tubing Hanger (no ASV)

Number of Mandrels
Maximum: 7

10 or more seen in older North Sea Completions


Average: 2.75

Dual Gas Lift Completions


None since original Union Oil Heather completions?

Gas Lift Equipment

Well Interventions Review


New Review with 130+ well interventions and
growing
7 interventions involved gas lift work
- at least 1 GLV change out required multiple runs

1 intervention was related to confirming a


successful switch between dual ESPs

Well count

Completion Depth
ESP vs Gas Lift

Temperature Range for


New Equipment Design

Operator Benchmarking
Completion Running Time

Operator Benchmarking
Non-Productive Time (NPT)

Questions?

www.RushmoreReviews.com

www.letstrain.co.uk

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