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11/2"
11/2" 221/2"
11/2" 221/2"
11/2" 221/2" B
11/2" 221/2"
11/2"
11/2" 221/2" B C
12'
11/2" 21" A
9/16" holes 501/2"
96"
B
C
6"
6"
6"
6" Distance between
6" floor and ceiling
6" 31/2" minus 1/4"
D
A 31/2" deck screw
13/4" 19"
Page 2 of 7
TM
4 With a helper, lift the wall Now, let’s build the The sheet-goods
framework into position. Shim the board supports bin comes next
top plate against the ceiling, and 1 Referring to the Board Support 1 Using the Sheet-Goods Support
firmly secure the top plate to the drawing on page 4, cut 21 center drawing and accompanying
joists in your shop’s ceiling. (We sections (E) and 42 plywood side details below, cut the angled
used ‹" lag screws 3fi" long.) If pieces (F) to size. supports (G), floor supports (H),
you can hit wall studs, drill 2"- 2 Spread an even coat of glue on and cleats (I) to size. Cut 20°
deep counterbored holes through both faces of each center section half-lap joints in the H and I
the uprights (B) or spacers (C), (E), and clamp it between two of pieces, where shown on the
and use 3"-long screws to further the side pieces (F), with the top drawing. Referring to the Cleat
secure the framework. edges and outside end flush. detail, miter the ends of the step
5 Secure the bottom plate to your 3 After the glue dries, transfer the cleats (I) at 20°.
floor. (We drilled holes in the con- profile of one of the supports onto 2 Cut a 1fi×3fi" notch in the
crete, and used plastic concrete one of the laminations. Bandsaw the back of each floor support (H),
anchors and lag screws; masonry support to shape, and sand the cut where shown on the drawing.
screws also would work.) edges smooth to remove the saw 3 Glue and clamp the supports
6 From ‡" plywood or 1×4s, cut marks. Then, use this as a template to together. After the glue dries, cut
the short-stock bin stops (D) to mark the profile onto the rest of the off the waste areas, where shown
size, and screw them in place. supports. Cut and sand them to shape. on the Hole detail on below.
#8 x 11/4" F.H.
wood screw
SHEET-GOODS
5/32"
hole,
SUPPORT I
countersunk
1/2" carriage bolt 2" long G
Cut half
o
laps
at 20 angle.
R=13/4"
1/2" holes I
13/4"
11/2"
3/4"
133/8"
5" Half-lap joints
31/2"
H
HOLE G
20o DETAIL 20o
5"
1/2" flat washer
1/2" nut 13/4"
5/32"
holes,
20
countersunk
11/2"
1/2" holes
11/2" CLEAT H 13/4"
I
3/4" DETAIL
20 Waste
41/4"
Page 3 of 7
TM
1/2"
31/2"
11/2"
F
1/2"
31/2"
31/2" E
12"
F
151/2"
BOARD SUPPORT
12"
1"
11/2"
E
31/2"
R=1"
1/2" hole
1"
3/4"
11/2"
31/2" F
R=1"
13/4"
31/2"
151/2"
Page 4 of 7
TM
4 Mark the centerpoints, and drill Fasten top of Ceiling
a pair of fi" holes in each glued lumber rack
half lap and a single fi" hole above to ceiling by
each notch. To strengthen the screwing top
joints, add a pair of carriage bolts plate B into A Use shims between top
ceiling with and ceiling if necessary.
with flat washers and nuts to each 1/4" lag screws
half-lap joint. 31/2" long.
5 Drill the mounting holes, and
glue and screw the stop cleats to
F
the angled supports (G).
6 Clamp the support assemblies
(G, H, I) to the uprights (B),
where shown on the Exploded
View drawing and accompanying 9/16" hole
Support detail, on page 6. Using
the previously drilled holes above
the notches in H as guides, drill F
the holes through the uprights.
Install carriage bolts to secure the
support assemblies to the 2×4
uprights.
7 From 2×4 and 2×6 stock, cut
the floor spacers (J, K) and steps
(L, M) to length. Drill mounting 96"
holes (some need to be angled), F
and glue and screw the pieces in
place. Position each step (L, M),
so the back edge won’t protrude
into the plywood bin and possi- C
bly damage any stored sheet
goods when pressed against the
angled supports.
8 Cut the bin floor (N) and the P
floor cleat (O) to size. Position the
pieces, drill mounting holes, B SIDE VIEW
where shown on the Exploded
View drawing, and attach them to
the floor supports (H). To make 48"
the sheet goods slide in and out 1/2"
even easier, rub the bin floor with
paraffin wax.
9 Lay out and drill pilot holes on G
the bin back (P), and attach with 31/2" o
wood screws. 20
10 Using fi" carriage bolts 3" long
with washers and nuts, hang the 11" L and M
board supports (E, F) at desired
heights on the uprights (B).¿
Secure bottom of 21/2"
lumber rack to I
floor by screwing O N
bottom plate A
to floor with 133/8"
Produced by Marlen Kemmet
Project Design: James R. Downing masonry screws Floor
or concrete 4" A H
Graphic Design: Lorna Johnson
Illustrations: Kim Downing anchors and
Photograph: Wm. Hopkins lag screws. 123/8" J and K
©Copyright Meredith Corporation 2001 11/2"
Page 5 of 7
TM
EXPLODED VIEW
1/2" flat
washer
C
B #8 x 11/4" F.H.
1/2" nut wood screw 21/2"
1/4" flat washer A
Note: Top edge of
1/4" hole C P is flush with O
top edge of C .
4"
F
1/2" #8 x 21/2" F.H.
carriage C E 48" wood screw
bolt P
941/2"
1/4"
3" long
lag
screw N G
31/2" long H
B
L
H G
J
L
D #8 x 21/2" F.H. H I 221/2"
wood screw G
Note: This edge of
J H fits on inside
A face of the last
H 221/2" upright B on
G right end.
J
#8 x 11/2" F.H. I
wood screws
D L
221/2"
221/2"
7/32"
hole, 1/2"
flat
countersunk washer 1/2" nut K
M
H 191/2"
191/2"
Masonry screw G
1/2"
B
carriage bolt 31/2" long A
13/4"
3/4"
#8 x 3" F.H. wood screws
Page 6 of 7
TM
Bill of Materials
Finished Size Finished Size
Matl.
Matl.
Qty.
Qty.
Part Part
T W L T W L
WALL FRAMEWORK SHEET-GOODS BIN
A top & btm G angled
plates 11/2" 31/2" 12' C 2 supports 11/2" 31/2'' 32" C 5
B* uprights 11/2" 31/2" 93" C 7 H floor 11/2" 31/2" 18" C 5
supports
C spacers 11/2" 31/2" 221/2" C 4 I cleats 3/4" 11/2" 41/4" C 8
D stops 1/2" 31/2" 471/4" PLY 3 J spacers 11/2" 31/2" 221/2" C 3
K spacer 11/2" 31/2" 19fi" C 1
BOARD SUPPORTS
E centers 11/2" 31/2" 12" C 21 L steps 11/2'' 51/2'' 221/2'' C 3
F sides 1/2" 31/2" 151/2" PLY 42 M step 11/2" 51/2" 191/2" C 1
N floor 1/2" 11" 941/2" PLY 1
Supplies: 31/2'' deck screws, #8x11/4'' flathead
wood screws, #8x1 1/2'' flathead wood screws, O cleat 11/2" 11/2" 941/2" C 1
#8x2 1/2'' flathead wood screws, #8x3'' flathead P back 1/2" 48" 96" PLY 1
wood screws, 1/4'' lag screws 3 1/2'' long with *Length will depend on distance from floor to
flat washers and nuts, 1/2'' carriage bolts 2'' ceiling at chosen rack location.
long with flat washers and nuts, 1/2'' carriage
bolts 3'' long with flat washers and nuts, 1/2'' Materials Key: C–choice (fir, pine, spruce).
carriage bolts 3 1/2'' long with flat washers and PLY–plywood.
nuts, paraffin wax, masonry screws.
CUTTING DIAGRAM
Page 7 of 7
TM
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