Tanque Vertical 150m3 Rev.C

Item:
Tanque Deposito Vertical 150 m3
Vessel No:
Customer:
Date:
S.A. Lito Gonella e Hijo

Mayo 2015
Table of Contents
Deficiencies Summary............................................................................................................................................1/101
Nozzle Schedule......................................................................................................................................................2/101
Nozzle Summary.....................................................................................................................................................3/101
Pressure Summary.................................................................................................................................................4/101
Revision History......................................................................................................................................................6/101
Settings Summary...................................................................................................................................................7/101
Radiography Summary...........................................................................................................................................9/101
Thickness Summary.............................................................................................................................................10/101
Weight Summary...................................................................................................................................................11/101
Long Seam Summary...........................................................................................................................................12/101
Test Report............................................................................................................................................................14/101
Ellipsoidal Head #2...............................................................................................................................................15/101
Straight Flange on Ellipsoidal Head #2...............................................................................................................17/101
CD (N3)...................................................................................................................................................................23/101
E (N4)......................................................................................................................................................................31/101
Cylinder #1.............................................................................................................................................................36/101
Trunnion.................................................................................................................................................................42/101
Cylinder #2.............................................................................................................................................................53/101
Cylinder #3.............................................................................................................................................................59/101
B (N2)......................................................................................................................................................................65/101
F (N5)......................................................................................................................................................................73/101
Straight Flange on Ellipsoidal Head #1...............................................................................................................77/101
Ellipsoidal Head #1...............................................................................................................................................83/101
A (N1)......................................................................................................................................................................86/101
Support Skirt #1....................................................................................................................................................94/101
Skirt Base Ring #1.................................................................................................................................................98/101
Deficiencies Summary
Warnings Summary
Warnings for Trunnion
This vessel will likely require a horizontal to vertical rotational lift and should have a tailing lug. If a tailing lug is not
specified the lift lugs are only analyzed for a straight vertical lift. (warning)
1/101
Nozzle Schedule
Specifications
Nozzle
mark
Identifier
Size
N1
NPS 24 XS DN 600
N2
N3
CD
Materials
Impact
Tested
Normalized
Fine Grain
Flange
Blind
NPS 24 Class 150

SO A105
No
NPS 28 Class 150

WN A105
NPS 28
Class 150
A105
NPS 3 Class 150

SO A105
No
NPS 2 Class 150

SO A105
NPS 2 Class
150
A105
N/A
No
Nozzle
SA-106 B Smls. Pipe
No
No
No
Pad
SA-516 70
No
No
No
Nozzle
SA-106 B Smls. Pipe
No
No
No
NPS 28 Sch 20 (XS) DN 700
N4
NPS 2 Sch 160 DN 50
N5
NPS 1 Class 3000 - threaded
Pad
SA-516 70
No
No
No
Nozzle
SA-106 B Smls. Pipe
No
No
No
Pad
SA-516 70
No
No
No
Nozzle
SA-106 B Smls. Pipe
No
No
No
Pad
SA-516 70
No
No
No
Nozzle
SA-106 B Smls. Pipe
No
No
No
2/101
Nozzle Summary
Dimensions
OD
(mm)
tn
(mm)
N1
609.6
12.7
11.35
Yes
N2
711.2
12.7
11.35
N3
88.9
7.62
N4
60.33
8.74
N5
44.45
5.52
Req tn
(mm)
Reinforcement
Pad
Shell
Nozzle
mark
A1?
A2?
Corr
(mm)
Aa/Ar
(%)
Width
(mm)
tpad
(mm)
19.46
150
22.22
1.6
109.8
22.22
21.54
300
22.22
1.6
105.0
Yes
22.22*
19.46
50
19
1.6
131.4
Yes
22.22*
N/A
50
19
1.6
Exempt
Yes
22.22
N/A
N/A
N/A
1.6
Exempt
Nom t
(mm)
Design t
(mm)
Yes
25.4*
Yes
Yes
7.31
Yes
5.74
Yes
3.54
Yes
User t
(mm)
*Head minimum thickness after forming
Definitions
tn
Nozzle thickness
Req tn
Nozzle thickness required per UG-45/UG-16
Nom t
Vessel wall thickness
Design t
User t
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Aa
Area available per UG-37, governing condition
Ar
Area required per UG-37, governing condition
Corr
Corrosion allowance on nozzle wall
3/101
Pressure Summary
Component Summary
P
Design
(kg/cm2)
Design
(C)
Ellipsoidal Head #2
12
Straight Flange on Ellipsoidal Head #2

Cylinder #1
Identifier
MAWP
(kg/cm2)
MAP
(kg/cm2)
MDMT
(C)
MDMT
Exemption
Impact
Tested
50
12.47
13.44
-29
Note 1
No
12
50
12.41
13.37
-29
Note 1
No
12
50
12.41
13.37
-29
Note 1
No
Cylinder #2
12
50
12.41
13.37
-29
Note 1
No
Cylinder #3
12
50
12.41
13.37
-29
Note 1
No
12
50
14.31
15.27
-10.1
Note 3
No
Ellipsoidal Head #1
12
50
14.39
15.36
-10.3
Note 2
No
A (N1)
12
B (N2)
12
CD (N3)
12
E (N4)
12
F (N5)
12
50
50
50
50
50
12
12
12
12
12
12
12
12
12
12
-29
-29
-29
-29
-105
Nozzle
Note 4
No
Pad
Note 5
No
Nozzle
Note 6
No
Pad
Note 5
No
Nozzle
Note 7
No
Pad
Note 8
No
Nozzle
Note 9
No
Pad
Note 8
No
Note 10
No
Chamber Summary
Design MDMT
-10 C
Rated MDMT
-10.1 C @ 12 kg/cm 2
MAWP hot & corroded
12 kg/cm2 @ 50 C
MAP cold & new
12 kg/cm2 @ 25 C
(1) This pressure chamber is not designed for

external pressure.
4/101
Notes for MDMT Rating

Note #
Exemption
Details
1.
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 22.22 mm
2.
Material impact test exemption temperature from Fig UCS-66M Curve B = -1C
Fig UCS-66.1M MDMT reduction = 9.3C, (coincident ratio = 0.8336)
3.
Material impact test exemption temperature from Fig UCS-66M Curve B = -1C
4.
Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.3098).
5.
Pad is impact test exempt per UG-20(f)
UCS-66 governing thickness = 22.22 mm.
6.
Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -24.98C
Rated MDMT of -93.78C is limited to -48C by UCS-66(b)(2)
UCS-66 governing thickness = 11.11 mm.
7.
8.
Pad is impact test exempt per UG-20(f)
9.
10.
UCS-66 governing thickness = 19 mm.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
5/101
Revision History
Revisions
No.
Date
4/ 1/2014
Operator
HP
Notes
New vessel created ASME Section VIII Division 1 [COMPRESS 2014 Build 7400]
6/101
Settings Summary
INSPECT 2015 Build 7500
ASME Section VIII Division 1, 2013 Edition Metric
Units
MKS
Datum Line Location
0.00 mm from bottom seam
Vessel Design Mode
Get Thickness from Pressure
Minimum thickness
1.5 mm per UG-16(b)
Design for cold shut down only
Yes
Design for lethal service (full radiography required)
No
Design nozzles for
Design P only
Corrosion weight loss
100% of theoretical loss
UG-23 Stress Increase
1.20
Skirt/legs stress increase
1.3
Minimum nozzle projection
1 mm
Juncture calculations for > 30 only
Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick
No
UG-37(a) shell tr calculation considers longitudinal stress
No
Cylindrical shells made from pipe are entered as minimum thickness
No
Nozzles made from pipe are entered as minimum thickness
No
Pipe caps are entered as minimum thickness
No
Butt welds
Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi
No
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
18 kg/cm2
Test liquid specific gravity
1.00
Maximum stress during test
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
RT1 (user specified, automatic determination

deactivated)
UG-116(f) Postweld heat treatment
None
Code Cases\Interpretations
Use Code Case 2547
No
Use Code Case 2695
No
Apply interpretation VIII-1-83-66
Yes
Yes
7/101
Yes
No
No
No UCS-66.1 MDMT reduction
No
No UCS-68(c) MDMT reduction
No
Disallow UG-20(f) exemptions
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure
Yes
UG-22(b) Weight of the vessel and normal contents under operating

or test conditions
Yes
UG-22(c) Superimposed static reactions from weight of attached

equipment (external loads)
No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and

legs
Yes
UG-22(f) Wind reactions
No
UG-22(f) Seismic reactions
No
UG-22(j) Test pressure and coincident static head acting during the
test:
Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
8/101
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Category
(Fig UW-3)
Top Circumferential Seam
Radiography / Joint Type
UG-116(e) Required Marking:
Category
(Fig UW-3)
Bottom Circumferential Seam

Category
(Fig UW-3)
Mark
RT1 (user specified, automatic determination deactivated)
9/101
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
Ellipsoidal Head #2
SA-516 70
4,650 ID
1,184.72
22.22*
21.44
1.6
1.00
Internal
SA-516 70
4,650 ID
38.1
22.22
21.54
1.6
1.00
Internal
Cylinder #1
SA-516 70
4,650 ID
2,500
22.22
21.54
1.6
1.00
Internal
Cylinder #2
SA-516 70
4,650 ID
2,500
22.22
21.54
1.6
1.00
Internal
Cylinder #3
SA-516 70
4,650 ID
2,500
22.22
21.54
1.6
1.00
Internal
SA-516 70
4,650 ID
38.1
25.4
21.54
1.6
1.00
Internal
Ellipsoidal Head #1
SA-516 70
4,650 ID
1,187.9
25.4*
21.44
1.6
1.00
Internal
Support Skirt #1
SA-516 70
4,650 ID
470
22.22
3.44
3.2
0.55
Weight
*Head minimum thickness after forming
Definitions
Nominal t
Vessel wall nominal thickness
Design t
Required vessel thickness due to governing loading + corrosion
Joint E
Longitudinal seam joint efficiency

Load
Internal
Circumferential stress due to internal pressure governs
External
External pressure governs
Wind
Combined longitudinal stress of pressure + weight + wind

governs
Seismic
Combined longitudinal stress of pressure + weight + seismic

governs
10/101
Weight Summary
Weight (kg) Contributed by Vessel Elements
Operating
Liquid
Piping
Insulation
Metal
Lining
Insulation
+ Liquid
Supports
Corroded
Test Liquid
Surface Area
m2
Component
Metal
New*
New
Corroded
Ellipsoidal Head #2
4,482.8
4,163.5
13,797.3
13,834.5
27.24
Cylinder #1
6,386.8
5,928.9
42,420.2
42,478.6
36.87
Cylinder #2
6,386.8
5,928.9
42,420.2
42,478.6
36.87
Cylinder #3
6,317.4
5,864.5
42,430.3
42,488.9
36.47
Ellipsoidal Head #1
5,076.8
4,761
13,866.7
13,904.6
27.03
Support Skirt #1
1,103.6
944.7
13.86
Skirt Base Ring #1
2,714.3
2,714.3
18.92
TOTAL:
32,468.6
30,305.8
New Corroded
154,934.8 155,185.2
197.28
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Component
Nozzles &
Flanges
Body Flanges
New
Corroded
New
Corroded
Packed
Beds
Ladders &
Platforms
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Surface
Area
m2
Ellipsoidal Head #2
18.1
17.4
0.11
Cylinder #1
486.4
0.98
Cylinder #2
Cylinder #3
740.1
737.6
1.6
Ellipsoidal Head #1
217.4
210.3
0.74
Support Skirt #1
TOTAL:
975.6
965.4
486.4
3.43
Vessel Totals
Operating Weight (kg)
New
Corroded
33,931
31,758
Empty Weight (kg)
33,931
31,758
Test Weight (kg)
188,865
186,943
Surface Area (m 2)
200.71
Capacity** (liters)
154,984
155,233
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg)
Center of Gravity from Datum (mm)
33,931
3,148.68
11/101
Long Seam Summary

Shell Long Seam Angles
Component
Seam 1
Seam 2
Cylinder #1
30
324.3138
Cylinder #2
60
354.3138
Cylinder #3
30
324.3138
Support Skirt #1
60
352.6237
Shell Plate Lengths

Component
Starting
Plate 1
Angle
Plate 2
Cylinder #1
30
12,000 mm
2,678.21 mm
Cylinder #2
60
12,000 mm
2,678.21 mm
Cylinder #3
30
12,000 mm
2,678.21 mm
Support Skirt #1
60
11,931.09 mm
2,747.12 mm
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0
12/101
Shell Rollout
13/101
Test Report
Horizontal shop test based on user defined pressure
Gauge pressure at 25C = 18 kgf/cm2

Horizontal shop test
Identifier
Local test Test liquid

Stress
Allowable
Stress
pressure static head during test test stress
excessive?
(kgf/cm2)
(kgf/cm2)
(kgf/cm2)
(kgf/cm2)
Ellipsoidal Head #2
18.48
0.48
1,740.493
2,404.489
No
18.48
0.48
1,943.107
2,404.489
No
Cylinder #1
18.48
0.48
1,943.107
2,404.489
No
Cylinder #2
18.48
0.48
1,943.107
2,404.489
No
Cylinder #3
18.48
0.48
1,943.107
2,404.489
No
18.48
0.48
1,700.989
2,404.489
No
Ellipsoidal Head #1
18.48
0.48
1,522.589
2,404.489
No
A (N1)
18.28
0.28
2,448.002
3,606.733
No
B (N2)
18.02
0.02
3,004.838
3,606.733
No
CD (N3)
18.25
0.25
1,850.935
3,606.733
No
E (N4)
18.17
0.17
1,636.725
3,606.733
No
F (N5)
18.25
0.25
3,278.385
3,606.733
No
(1) PL stresses at nozzle openings have been estimated using the method described in Division
2 Part 4.5.
(2) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle
intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed
to the top-most flange.
The field test condition has not been investigated.
The test temperature of 25 C is warmer than the minimum recommended temperature of 6.9 C so the brittle
fracture provision of UG-99(h) has been met.
14/101
Ellipsoidal Head #2
Component
Ellipsoidal Head
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Attached To
Cylinder #1
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-10
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Head Ratio
Minimum Thickness
22.22 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Length Lsf
38.1 mm
Nominal Thickness tsf
22.22 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
4,482.85
13,808.29
Corroded
4,163.52
13,845.44
Radiography
Category A joints
Full UW-11(a) Type 1
Head to shell seam
includes straight flange
15/101
Results Summary
Governing condition
internal pressure
Minimum thickness per UG-16
1.5 mm + 1.6 mm = 3.1 mm
Design thickness due to internal pressure (t)
21.44 mm
Maximum allowable working pressure (MAWP)
12.47 kgf/cm2
Maximum allowable pressure (MAP)
13.44 kgf/cm2
Rated MDMT
-29C
UCS-66 Material Toughness Requirements

Governing thickness, tg =
22.22 mm
MDMT =
-29C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of -10C.
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (4,653.2 / (2*1,164.1))2]
New
K = (1/6)*[2 + (4,650 / (2*1,162.5))2]
0.9991
1
Design thickness for internal pressure, (Corroded at 50 C) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0.2*P) + Corrosion

12*4,653.2*0.999084 / (2*1,407.21*1 - 0.2*12) + 1.6
21.44 mm
Maximum allowable working pressure, (Corroded at 50 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,407.21*1*20.62 / (0.999084*4,653.2 +0.2*20.62) - 0
12.47 kgf/cm2
Maximum allowable pressure, (New at 25 C) Appendix 1-4(c)

P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,407.21*1*22.22 / (1*4,650 +0.2*22.22) - 0
=
13.44 kgf/cm2
% Extreme fiber elongation - UCS-79(d)
EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*22.22 / 801.61)*(1 - 801.61 / )
2.0789%
The extreme fiber elongation does not exceed 5%.
16/101

Component
Cylinder
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-10
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Length
38.1 mm
Nominal Thickness
22.22 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
97.34
647.02
Corroded
90.36
647.92
Radiography
Longitudinal seam
Bottom Circumferential
seam
17/101
Results Summary
Governing condition
Internal pressure
1.5 mm + 1.6 mm = 3.1 mm
21.54 mm
Design thickness due to combined loadings + corrosion
11.48 mm
12.41 kg/cm2
13.37 kg/cm2
Rated MDMT
-29 C
22.22 mm
MDMT =
-29C
Design thickness, (at 50 C) UG-27(c)(1)
t
= P*R / (S*E - 0.60*P) + Corrosion

= 12*2,326.6 / (1,407.21*1.00 - 0.60*12) + 1.6
= 21.54 mm
Maximum allowable working pressure, (at 50 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*20.62 / (2,326.6 + 0.60*20.62) - 0
= 12.41 kg/cm2
Maximum allowable pressure, (at 25 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*22.22 / (2,325 + 0.60*22.22)
= 13.37 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*22.22 / 2,336.11)*(1 - 2,336.11 / )
0.4756%
18/101
Thickness Required Due to Pressure + External Loads

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
Operating, Hot & Corroded
12
1,407.2
887.7
50
1.6
Weight
9.88
9.88
Operating, Hot & New
12
1,407.2
906.5
50
Weight
9.87
9.87
Empty, Corroded
1,407.2
887.7
25
1.6
Weight
0.03
0.03
Empty, New
1,407.2
906.5
25
Weight
0.03
0.03
Hot Shut Down, Corroded, Weight

& Eccentric Moments Only
1,407.2
887.7
50
1.6
Weight
0.03
0.03
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 887.7 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 906.5 kg/cm2
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 906.5 kg/cm2
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC
= min(B, S) = 887.7 kg/cm2
19/101
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 887.7 kg/cm2
Operating, Hot & Corroded, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,326.6 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec) * MetricFactor
10.8 / (*2,336.912*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec) * MetricFactor
4,180.9 / (2**2,336.91*1,407.21*1.00*1.00) * 102
0.02 mm
(Weight)
tt
tp + tm - tw
=
=
9.9 + 0 - (0.02)
9.88 mm
|tmc + twc - tpc|
=
=
|0 + (0.02) - (9.9)|
9.88 mm
tc
(total required,
tensile)
(total, net
tensile)
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*1,407.21*1.00*1.00*(20.62 - 0 + (0.02)) / (2,326.6 - 0.40*(20.62 - 0 + (0.02)))
= 25.06 kg/cm2
Operating, Hot & New, Bottom Seam
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,325 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
11.3 / (*2,336.112*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
4,500.9 / (2**2,336.11*1,407.21*1.00*1.00) * 102
0.02 mm
(Weight)
tt
tp + tm - tw
(total required,
tensile)
20/101
tc
=
=
9.9 + 0 - (0.02)
9.87 mm
|tmc + twc - tpc|
=
=
|0 + (0.02) - (9.9)|
9.87 mm
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(22.22 - 0 + (0.02)) / (2,325 - 0.40*(22.22 - 0 + (0.02)))
= 27.03 kg/cm2
Empty, Corroded, Bottom Seam
tp = 0 mm
tm = M / (*Rm2*Sc*Ks) * MetricFactor
= 10.8 / (*2,336.912*887.72*1.00) * 105
= 0 mm
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks) * MetricFactor
= 4,180.9 / (2**2,336.91*887.72*1.00) * 102
= 0.03 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.03)|
= 0.03 mm
(total, net compressive)
tc = tmc + twc - tpc

= 0 + (0.03) - (0)
= 0.03 mm
(total required, compressive)
Empty, New, Bottom Seam

tp = 0 mm
= 11.3 / (*2,336.112*906.53*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 4,500.9 / (2**2,336.11*906.53*1.00) * 102
= 0.03 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.03)|
= 0.03 mm

= 0 + (0.03) - (0)
= 0.03 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0 mm
(Pressure)
21/101
= 10.8 / (*2,336.912*887.72*1.00) * 105
= 0 mm
(bending)
= 4,180.9 / (2**2,336.91*887.72*1.00) * 102
= 0.03 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.03)|
= 0.03 mm

= 0 + (0.03) - (0)
= 0.03 mm
22/101
CD (N3)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on
Ellipsoidal Head #2
Orientation
End of nozzle to datum line
8,800 mm
Calculated as hillside
No
Distance to head center, R
0 mm
Passes through a Category A joint
No
Nozzle
Description
Access opening
No
Material specification
SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 19)
Inside diameter, new
73.66 mm
Nominal wall thickness
7.62 mm
Corrosion allowance
1.6 mm
Projection available outside vessel, Lpr
69.77 mm
Projection available outside vessel to flange face, Lf
77.39 mm
Local vessel minimum thickness
22.22 mm
Liquid static head included
0 kgf/cm2
Longitudinal joint efficiency
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 22, ln. 6)
Diameter, Dp
188.9 mm
23/101
Thickness, te
19 mm
Is split
No
Welds
Inner Fillet, Leg41
9.5 mm
Outer Fillet, Leg42
14 mm
Nozzle to vessel groove weld
22.22 mm
Pad groove weld
19 mm
ASME B16.5-2009 Flange
Description
NPS 3 Class 150 SO A105
Bolt Material
SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)
Blind included
No
Rated MDMT
-48C
Liquid static head
0 kgf/cm2
MAWP rating
19.58 kgf/cm2 @ 50C
MAP rating
19.99 kgf/cm2 @ 25C
Hydrotest rating
30.59 kgf/cm2 @ 25C
External fillet weld leg (UW-21)
8.43 mm (8.43 mm min)
Internal fillet weld leg (UW-21)
7.62 mm (7.62 mm min)
PWHT performed
No
Impact Tested
No
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.6004)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C
UCS-66 Material Toughness Requirements Nozzle

tr = 12*38.43 / (1,203.26*1 - 0.6*12) =
0.39 mm
Stress ratio = tr*E* / (tn - c) = 0.39*1 / (6.67 - 1.6) =
0.0761
Stress ratio 0.35, MDMT per UCS-66(b)(3) =
-105C
Material is exempt from impact testing at the Design MDMT of -10C.
24/101
UCS-66 Material Toughness Requirements Pad

19 mm
MDMT =
-29C
25/101
Reinforcement Calculations for Internal Pressure
UG-45
Summary
(mm)
UG-37 Area Calculation Summary (cm2)

2
The nozzle
passes UG-45
For P = 12 kg /cm @ 50 C
f
The opening is adequately reinforced
A
required
A
available
A1
A2
A3
14.0384 18.4416 2.0735 3.2806
--
A
welds
A5
12.3158 0.7716
treq
tmin
6.4
6.67
UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
17,237
23,033
35,245
8,690
65,435
26,021
58,629
UW-16 Weld Sizing Summary

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
Nozzle to pad fillet (Leg 41)
4.21
6.65
weld size is adequate
Pad to shell fillet (Leg 42)
9.5
9.8
Calculations for internal pressure 12 kgf/cm2 @ 50 C

Parallel Limit of reinforcement per UG-40
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(76.86, 38.43 + (7.62 - 1.6) + (22.22 - 1.6))
76.86 mm
Outer Normal Limit of reinforcement per UG-40

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(22.22 - 1.6), 2.5*(7.62 - 1.6) + 19)
=
34.05 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

12*38.43 / (1,203.2642*1 - 0.6*12)
0.39 mm
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

12*0.8994*4,653.2 / (2*1,407.2073*1 - 0.2*12)
17.86 mm
26/101
Area required per UG-37(c)

Allowable stresses: Sn = 1,203.264, Sv = 1,407.207, Sp = 1,407.207 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 0.8551
fr3 = lesser of fr2 or Sp / Sv = 0.8551
fr4 = lesser of 1 or Sp / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(76.86*17.86*1 + 2*6.02*17.86*1*(1 - 0.8551)) / 100
14.0384 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 2.0735 cm2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(76.86*(1*20.62 - 1*17.86) - 2*6.02*(1*20.62 - 1*17.86)*(1 - 0.8551)) / 100
2.0735 cm2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(20.62 + 6.02)*(1*20.62 - 1*17.86) - 2*6.02*(1*20.62 - 1*17.86)*(1 - 0.8551)) / 100
1.4226 cm2
A2 = smaller of the following= 3.2806 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(6.02 - 0.39)*0.8551*20.62) / 100
4.9671 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(6.02 - 0.39)*(2.5*6.02 + 19)*0.8551) / 100
3.2806 cm2
A41 =
=
=
Leg2*fr3
(9.52*0.8551) / 100
0.7716 cm2
A42 =
=
=
Leg2*fr4
(02*1) / 100
0 cm2
(Part of the weld is outside of the limits)
27/101
A5
=
=
=
(Dp - d - 2*tn)*te*fr4
((153.72 - 76.86 - 2*6.02)*19*1) / 100
12.3158 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
2.0735 + 3.2806 + 0.7716 + 0 + 12.3158
18.4416 cm2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.02 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.21 mm
tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 19 mm
tw(min) = 0.5*tmin = 9.5 mm
tw(actual) = 0.7*Leg = 0.7*14 = 9.8 mm
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=
P*R / (S*E - 0.6*P) + Corrosion

12*38.43 / (1,203.2642*1 - 0.6*12) + 1.6
1.99 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 1.99 , 0 ]
1.99 mm
tb1
21.44 mm
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 21.44 , 3.1 ]
21.44 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.4 , 21.44 ]
6.4 mm
tUG-45
=
=
max[ ta , tb ]
max[ 1.99 , 6.4 ]
28/101
6.4 mm
Available nozzle wall thickness new, tn = 0.875*7.62 = 6.67 mm

The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:
0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*88.9*9.5*589.599 = 7,821.73 kgf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*188.9*14*689.532 = 28,644.05 kgf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*82.88*6.02*842.285 = 6,601.24 kgf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*88.9*20.62*1,041.333 = 29,984.46 kgf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*88.9*19*1,041.333 = 27,629.02 kgf
Loading on welds per UG-41(b)(1)
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,403.8389 - 207.3544 + 2*6.02*0.8551*(1*20.62 - 1*17.86))*1,407.207
17,236.94 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(328.0639 + 1,231.58 + 77.1611 + 0)*1,407.207
23,033.26 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(328.0639 + 0 + 77.1611 + 0 + 2*6.02*20.62*0.8551)*1,407.207
8,689.71 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(328.0639 + 0 + 1,231.58 + 77.1611 + 0 + 0 + 2*6.02*20.62*0.8551)*1,407.207
26,020.61 kgf
Load for path 1-1 lesser of W or W1-1 = 17,236.94 kgf
29/101
Path 1-1 through (2) & (3) = 28,644.05 + 6,601.24 = 35,245.29 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Path 2-2 through (1), (4), (6) = 7,821.73 + 29,984.46 + 27,629.02 = 65,435.21 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 28,644.05 + 29,984.46 = 58,628.51 kgf
30/101
E (N4)

Located on
Ellipsoidal Head #2
Orientation
45
8,750 mm
Yes
1,150 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
1.6 mm
Opening chord length
47.87 mm
161.97 mm
170.7 mm
22.22 mm
0 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 22, ln. 6)
31/101
Diameter, Dp
162.66 mm
Thickness, te
19 mm
Is split
No
Welds
Inner Fillet, Leg41
9.5 mm
Outer Fillet, Leg42
14 mm
22.22 mm
Pad groove weld
19 mm
Description
Bolt Material
Blind included
Yes
Rated MDMT
-48C
Liquid static head
0 kgf/cm2
MAWP rating
19.58 kgf/cm2 @ 50C
MAP rating
19.99 kgf/cm2 @ 25C
Hydrotest rating
30.59 kgf/cm2 @ 25C
7.87 mm (7.87 mm min)
8.29 mm (8.29 mm min)
PWHT performed
No
Impact Tested
No
Notes


tr = 12*23.02 / (1,203.26*1 - 0.6*12) =
0.23 mm
0.0382
-105C
32/101

19 mm
MDMT =
-29C
33/101
UG-37 Area Calculation Summary

(cm2)
UG-45
Summary
(mm)
For P = 12 kg f/cm2 @ 50 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
A
welds
treq
tmin
5.02
7.65
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.65
9.5
9.8

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(47.87, 23.94 + (8.74 - 1.6) + (22.22 - 1.6))
51.69 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(22.22 - 1.6), 2.5*(8.74 - 1.6) + 19)
=
36.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

12*23.02 / (1,203.2642*1 - 0.6*12)
0.23 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

12*0.8994*4,653.2 / (2*1,407.2073*1 - 0.2*12)
17.86 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
34/101

Inner fillet: tmin
tc(min) = lesser of 6 mm or 0.7*tmin = 5 mm
tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*14 = 9.8 mm

ta UG-27
=
=
=

12*23.02 / (1,203.2642*1 - 0.6*12) + 1.6
1.83 mm
ta
=
=
=

max[ 1.83 , 0 ]
1.83 mm
tb1
21.44 mm
tb1
=
=
=

max[ 21.44 , 3.1 ]
21.44 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 5.02 , 21.44 ]
5.02 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.83 , 5.02 ]
5.02 mm

35/101
Cylinder #1
Component
Cylinder
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-20
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Length
2,500 mm
Nominal Thickness
22.22 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6,386.83
42,455.68
Corroded
5,928.91
42,514.14
Radiography
Longitudinal seam
Top Circumferential
seam
seam
36/101
Results Summary
Governing condition
Internal pressure
1.5 mm + 1.6 mm = 3.1 mm
21.54 mm
11.45 mm
12.41 kg/cm2
13.37 kg/cm2
Rated MDMT
-29 C
22.22 mm
MDMT =
-29C
t

= 12*2,326.6 / (1,407.21*1.00 - 0.60*12) + 1.6
= 21.54 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*20.62 / (2,326.6 + 0.60*20.62) - 0
= 12.41 kg/cm2

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*22.22 / (2,325 + 0.60*22.22)
= 13.37 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*22.22 / 2,336.11)*(1 - 2,336.11 / )
0.4756%
37/101

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
12
1,407.2
887.7
50
1.6
Weight
9.85
9.85
12
1,407.2
906.5
50
Weight
9.84
9.84
Empty, Corroded
1,407.2
887.7
25
1.6
Weight
0.08
0.08
Empty, New
1,407.2
906.5
25
Weight
0.09
0.09

1,407.2
887.7
50
1.6
Weight
0.08
0.08

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 887.7 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 906.5 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 906.5 kg/cm2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC
= min(B, S) = 887.7 kg/cm2
38/101

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 887.7 kg/cm2

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,326.6 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
10.8 / (*2,336.912*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
10,596.3 / (2**2,336.91*1,407.21*1.00*1.00) * 102
0.05 mm
(Weight)
tt
tp + tm - tw
=
=
9.9 + 0 - (0.05)
9.85 mm
|tmc + twc - tpc|
=
=
|0 + (0.05) - (9.9)|
9.85 mm
tc
(total required,
tensile)
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(20.62 - 0 + (0.05)) / (2,326.6 - 0.40*(20.62 - 0 + (0.05)))
= 25.09 kg/cm2
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,325 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
11.3 / (*2,336.112*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
11,374.2 / (2**2,336.11*1,407.21*1.00*1.00) * 102
0.06 mm
(Weight)
tt
tp + tm - tw
(total required,
tensile)
39/101
tc
=
=
9.9 + 0 - (0.06)
9.84 mm
|tmc + twc - tpc|
=
=
|0 + (0.06) - (9.9)|
9.84 mm
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(22.22 - 0 + (0.06)) / (2,325 - 0.40*(22.22 - 0 + (0.06)))
= 27.07 kg/cm2
tp = 0 mm
= 10.8 / (*2,336.912*887.72*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 10,596.3 / (2**2,336.91*887.72*1.00) * 102
= 0.08 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.08)|
= 0.08 mm

= 0 + (0.08) - (0)
= 0.08 mm

tp = 0 mm
= 11.3 / (*2,336.112*906.53*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 11,374.2 / (2**2,336.11*906.53*1.00) * 102
= 0.09 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.09)|
= 0.09 mm

= 0 + (0.09) - (0)
= 0.09 mm
tp = 0 mm
(Pressure)
40/101
= 10.8 / (*2,336.912*887.72*1.00) * 105
= 0 mm
(bending)
= 10,596.3 / (2**2,336.91*887.72*1.00) * 102
= 0.08 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.08)|
= 0.08 mm

= 0 + (0.08) - (0)
= 0.08 mm
41/101
Trunnion
Geometry Inputs
Attached To
Cylinder #1
Material
A36
Distance of Lift Point From Datum
7,300 mm
Angular Position
0 and 180
Centerline Distance, L
300 mm
Thickness, t
77.93 mm
Hole Diameter, d
48 mm
Pin Diameter, Dp
42 mm
Diameter at Pin, D
152.4 mm
Load Eccentricity, E
100 mm
Load Angle from Vertical,
Pipe Outer Diameter, Dpipe
406.4 mm
Minimum Pipe Thickness, tp
19 mm
Plate Outer Diameter, Dplate
550 mm
Welds
Size, tw
15 mm
Groove Weld, tgroove
15 mm
Reinforcement Pad
Width, Wpad
97 mm
Thickness, tpad
22.22 mm
Weld Size, twp
15 mm
42/101
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
50,896 kg
Lug Weight (new), Wlug
486.4 kg (Qty=2)
Allowable Stress, Tensile, t
1,404.7 kg/cm2
Allowable Stress, Shear, s
936.5 kg/cm2
Allowable Stress, Bearing, p
2,107.1 kg/cm2
Allowable Stress, Bending, b
1,560.9 kg/cm2
Allowable Stress, Weld Shear, allowable
936.5 kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
41.59 mm
Required Lug Thickness, treqd
28.76 mm
Lug Stress Ratio, ratio
0.16
Weld Shear Stress Ratio, ratio
0.1
Trunnion Bending Stress Ratio
0.06
Trunnion Shear Stress Ratio
0.12
Lug Design
Acceptable
Local Stresses WRC 107
Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending
56.36
INSPECT recommends a spreader beam be used to prevent weak axis bending of the top lugs.
Lift Forces
Fr
Fr
=
=
force on vessel at lug

[W / cos(1)]*(1 - x1 / (x1 + x2))
(50,896) / cos(0)*(1 - 2,347.22/ (2,347.22 +
=
2,347.22))
= 25,448 kgf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd
=
=
dreqd / Dp =
=
=
=
(2*Fv / (*s))0.5
(2*25,448 / (*936.5))0.5
41.59 mm
41.59 / 42
0.99
Fv / A
Fv / (2*(0.25**Dp2))
25,448 / (2*(0.25**422)) =
Acceptable
918.4 kg/cm2
43/101
/ s
918.4 / 936.5
0.98
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fv / ((D - d)*t)
25,448 / ((152.4 - 48)*1,404.7) =
17.35 mm
17.35 / 77.93
0.22
=
=
=
Fv / A
Fv / ((D - d)*t)
25,448 / ((152.4 - 48)*77.93)
312.8 kg/cm2
312.8 / 1,404.7
0.22
treqd / t =
/ t
Acceptable
Acceptable
Lug Plate Ligament Tensile Stress
ten
=
=
Fv / A
25,448 / ((550 - 406.4)*77.93)
=
=
Fv / ((Dplate - Dpipe)*t)
227.4
ten / t
227.4 / 1,404.7
0.16
Acceptable
429.65 mm
0.78
Acceptable
Required Plate Outer Diameter

ODplate rqd
= Fv / (t*t) + Dpipe
= 25,448 / (77.93*1,404.7) + 406.4 =
ODplate rqd / ODplate = 429.65 / 550
=
Lug Thickness - Bearing stress
treqd
=
=
treqd / t =
=
=
=
/ p =
Fv / (Dp*p)
25,448 / (42*2,107.1) =
28.76 mm
28.76 / 77.93
0.37
Acceptable
Fv / Abearing
Fv / (Dp*(t))
25,448 / (42*(77.93)) =
777.5 kg/cm2
777.5 / 2,107.1
0.37
Acceptable
Lug Thickness - Shear stress
treqd
=
=
treqd / t =
[Fv / s] / (2*Lshear)
(25,448 / 936.5) / (2*57.56) =
23.6 mm
23.6 / 77.93
0.30
Acceptable
44/101
/ s
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
25,448 / (2*77.93*57.56) =
283.7 kg/cm2
283.7 / 936.5
0.3
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
Z1
Lshear
=
=
=
=
=
=
=
=
=
=
=
55*Dp / d
55*42 / 48
48.125
0.5*(D - d) + 0.5*Dp*(1 - cos())
0.5*(152.4 - 48) + 0.5*42*(1 - cos(48.125))
59.18 mm
0.5*D - sqr(0.25*D*D - (0.5*Dp*sin())2)
0.5*152.4 - sqr(0.25*152.4*152.4 - (0.5*42*sin(48.125))2)
1.62 mm
Z - Z1
57.56 mm
Lug Plate Stress

Lug stress, tensile (no bending), during rotational lift - see Lug Thickness - Tensile stress section above
Weak Axis Bending Stress
Maximum lift cable angle from vertical = 56.36
b
= M/Z
= (F*sin()* L1) / Z
F*cos() = 0.5*W
=> F = 0.5*W / cos()
= arctan( (2*b*Z ) / (W* L1) )

arctan(
=
(2*1,560.9*(234.36*77.932/6) ) / =
56.36
(50,896*96.8*100) )
45/101
Weld Stress
Turning plate type trunnion. No torsional shear on weld between pipe / vessel.
IMPORTANT: Trunnion to be welded directly to the shell (Fig. UW-16.1(a-1)).
The same fillet and groove welds are required at both ends of the trunnion pipe.
Weld stress, direct and torsional shear + bending, during rotational lift at pipe weld:
Direct shear:
Maximum weld shear stress occurs at lift angle 90.00; lift force = 25,448 kgf
Aweld = (0.707*tw + tgroove)*(*Dpipe)
= (0.707*15 + 15)*(*406.4)
1
= Ftop() / Aweld
= 25,448 / 32,691.01
torsional shear:
second polar moment of area:
J
= (0.707*tw + tgroove)*( 0.25**Dpipe3 )
= (0.707*15 + 15)*(0.25**406.43)
2
= 32,691.01 mm2
= 77.8 kg/cm2
= 1349819691 mm4
= M*r/J
= [F()*cos()*L] * r / J
= (25,448*cos(90.0)*300)*203.2 / 1349819691.2464 = 0 kg/cm2
= 1 + 2
= 77.8 + 0
bending stress:
section modulus:
Zweld = (0.707*tw + tgroove)*( ( / 8)*Dpipe3 / (0.5*Dpipe) )
= (0.707*15 + 15)*( ( / 8)*406.43 / (0.5*406.4) )
weld = M / Zweld
= [F()*E] / Zweld
= (25,448*77.78) / 3321406.7206
= 77.8 kg/cm2
= 3321407 mm3
= 59.6 kg/cm2
= sqr( 2 + weld2 )
= sqr(77.82 + 59.62)
= 98 kg/cm2
ratio = / allowable
1
= 98 / 936.5 = 0.10 1
Acceptable
Turning plate type trunnion. No torsional shear on weld between pipe / vessel.
total
Pad Weld Stress
Weld stress, direct and torsional shear + bending, during rotational lift at pad weld:
Direct shear:
46/101
Maximum weld shear stress occurs at lift angle 90.00; lift force = 25,448 kgf
Aweld = 0.707*twp*(*Dpad)
= 0.707*15*(*600.4)
1
= Ftop() / Aweld
= 25,448 / 20,003.28
torsional shear:
second polar moment of area:
J
= 0.707*twp*( 0.25**Dpad3 )
= 0.707*15*(0.25**600.43)
2
= 20,003.28 mm2
= 127.2 kg/cm2
= 1802696456 mm4
= M*r/J
= [F()*cos()*L] * r / J
= (25,448*cos(90.0)*300)*300.2 / 1802696455.9887 = 0 kg/cm2
= 1 + 2
= 127.2 + 0
bending stress:
section modulus:
Zweld = 0.707*twp*( ( / 8)*Dpad3 / (0.5*Dpad) )
= 0.707*15*( ( / 8)*600.43 / (0.5*600.4) )
weld = M / Zweld
= [F()*E] / Zweld
= (25,448*100) / 3002492.4317
total
ratio
= sqr( 2 + weld2 )
= sqr(127.22 + 84.82)
= / allowable
= 152.9 / 936.5 = 0.16 1
= 127.2 kg/cm2
= 3002492 mm3
= 84.8 kg/cm2
= 152.9 kg/cm2
1
Acceptable
Trunnion Bending Stress
trun
=
=
=
trun / b =
Fv * E / Zpipe
Fv * E / (( / 64)*(Dpipe4 - IDpipe4) / (0.5*Dpipe))
25,448*77.78 / (2139991.4162)
92.5 kg/cm2
92.5 / 1,560.9
0.06
Acceptable
=
=
0.98 mm
0.05
Acceptable
Required Pipe Thickness

Zrqd_b
= Fv * E / b
trqd_b
= 0.5*(Dpipe - (Dpipe4 - (32 / )*Fv*E*Dp / b)0.25)
trqd_b / t = 0.98 / 19
47/101
Trunnion Shear Stress
trun
=
=
F / Apipe
F / (( / 4)*(Dpipe2 - IDpipe2))
25,448 / (( / 4)*(406.42 368.42))
110.1 kg/cm2
=
=
trun / s =
110.1 / 936.5 =
0.12 Acceptable
Required Pipe Thickness - Shear

trqd_s
= 2.14 mm
IDrqd= Dpipe - 2*trqd_s = 402.12 mm
trun (at trqd_s) = 25,448 / (0.25**(406.42 - 402.122))
= 935.5 kg/cm2
WRC 107 Analysis
Geometry
Eccentricity
100 mm
Pipe Diameter
406.4 mm
Pipe Thickness
19 mm
Fillet Weld Size
15 mm
Location Angle
0.00 and 180.00
Reinforcement Pad
Diameter
600.4 mm
Thickness
22.22 mm
Weld Size
15 mm
48/101
Applied Loads
Radial load, Pr
0 kgf
Circumferential moment, Mc
0 kgf-m
Circumferential shear, Vc
0 kgf
Longitudinal moment, ML
2,544.8 kgf-m
Longitudinal shear, VL
25,448.02 kgf
Torsion moment, Mt
0 kgf-m
Internal pressure, P
0 kgf/cm2
Mean shell radius, Rm
2,336.11 mm
Local shell thickness, T
22.22 mm
Design factor
Maximum stresses due to the applied loads at the pad edge (includes pressure)
= Rm / T = 2,336.11 / 22.22 = 105.1355
= 0.875*ro / Rm = 0.875*300.2 / 2,336.11 = 0.1124
Pressure stress intensity factor, I = 0 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =0 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = -553.95 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -210.15 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
49/101
Stresses at the pad edge per WRC Bulletin 107

Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
11.1151
4C*
N / (P / Rm)
15.364
1C
M / P
0.0788
2C-1
M / P
0.0461
3A*
N / [Mc / (Rm2*)]
4.1424
1A
M / [Mc / (Rm*)]
0.0788
3B*
N / [ML / (Rm2*)]
11.2592
-210.147
-210.147
210.147
210.147
1B-1
M / [ML / (Rm*)]
0.0292
-343.801
343.801
343.801
-343.801
Pressure stress*
Total circumferential stress
-553.948
133.653
553.948
-133.653
Primary membrane circumferential

stress*
-210.147
-210.147
210.147
210.147
3C*
Nx / (P / Rm)
11.1151
4C*
Nx / (P / Rm)
15.364
1C-1
Mx / P
0.0767
2C
Mx / P
0.0481
4A*
Nx / [Mc / (Rm2*)]
7.4504
2A
Mx / [Mc / (Rm*)]
0.0399
4B*
Nx / [ML / (Rm2*)]
4.1086
-76.705
-76.705
76.705
76.705
2B-1
Mx / [ML / (Rm*)]
0.0402
-473.306
473.306
473.306
-473.306
Pressure stress*
Total longitudinal stress
-550.011
396.601
550.011
-396.601
Primary membrane longitudinal stress*
-76.705
-76.705
76.705
76.705
Shear from M t
Circ shear from V c
Long shear from V L
-121.42
-121.42
121.42
121.42
Total Shear stress
-121.42
-121.42
121.42
121.42
Combined stress (P L+Pb+Q)
-553.948
396.601
553.948
-396.601
242.84
242.84
242.84
242.84
* denotes primary stress.

Maximum stresses due to the applied loads at the pipe OD (includes pressure)
= Rm / T = 2,336.11 / 44.44 = 52.5677
= 0.875*ro / Rm = 0.875*203.2 / 2,336.11 = 0.0761
Pressure stress intensity factor, I = 0 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =0 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = -365.46 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -69.6 kgf/cm2
50/101
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.
51/101
Stresses at the pipe OD per WRC Bulletin 107

Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
8.5796
4C*
N / (P / Rm)
9.392
1C
M / P
0.1375
2C-1
M / P
0.102
3A*
N / [Mc / (Rm2*)]
1.4066
1A
M / [Mc / (Rm*)]
0.0993
3B*
N / [ML / (Rm2*)]
5.0483
-69.604
-69.604
69.604
69.604
1B-1
M / [ML / (Rm*)]
0.0497
-216.123
216.123
216.123
-216.123
Pressure stress*
Total circumferential stress
-285.727
146.52
285.727
-146.52
Primary membrane circumferential

stress*
-69.604
-69.604
69.604
69.604
3C*
Nx / (P / Rm)
8.5796
4C*
Nx / (P / Rm)
9.392
1C-1
Mx / P
0.139
2C
Mx / P
0.099
4A*
Nx / [Mc / (Rm2*)]
1.9326
2A
Mx / [Mc / (Rm*)]
0.0563
4B*
Nx / [ML / (Rm2*)]
1.3722
-18.913
-18.913
18.913
18.913
2B-1
Mx / [ML / (Rm*)]
0.0797
-346.543
346.543
346.543
-346.543
Pressure stress*
Total longitudinal stress
-365.455
327.63
365.455
-327.63
Primary membrane longitudinal stress*
-18.913
-18.913
18.913
18.913
Shear from M t
Circ shear from V c
Long shear from V L
-89.712
-89.712
89.712
89.712
Total Shear stress
-89.712
-89.712
89.712
89.712
Combined stress (P L+Pb+Q)
-365.455
327.63
365.455
-327.63
179.423
179.423
179.423
179.423
* denotes primary stress.
52/101
Cylinder #2
Component
Cylinder
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-20
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Length
2,500 mm
Nominal Thickness
22.22 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6,386.83
42,455.68
Corroded
5,928.91
42,514.14
Radiography
Longitudinal seam
Top Circumferential
seam
seam
53/101
Results Summary
Governing condition
Internal pressure
1.5 mm + 1.6 mm = 3.1 mm
21.54 mm
11.42 mm
12.41 kg/cm2
13.37 kg/cm2
Rated MDMT
-29 C
22.22 mm
MDMT =
-29C
t

= 12*2,326.6 / (1,407.21*1.00 - 0.60*12) + 1.6
= 21.54 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*20.62 / (2,326.6 + 0.60*20.62) - 0
= 12.41 kg/cm2

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*22.22 / (2,325 + 0.60*22.22)
= 13.37 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*22.22 / 2,336.11)*(1 - 2,336.11 / )
0.4756%
54/101

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
12
1,407.2
887.7
50
1.6
Weight
9.82
9.82
12
1,407.2
906.5
50
Weight
9.81
9.81
Empty, Corroded
1,407.2
887.7
25
1.6
Weight
0.13
0.13
Empty, New
1,407.2
906.5
25
Weight
0.13
0.13

1,407.2
887.7
50
1.6
Weight
0.13
0.13

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 887.7 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 906.5 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 906.5 kg/cm2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC
= min(B, S) = 887.7 kg/cm2
55/101

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 887.7 kg/cm2

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,326.6 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
10.8 / (*2,336.912*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
16,525.2 / (2**2,336.91*1,407.21*1.00*1.00) * 102
0.08 mm
(Weight)
tt
tp + tm - tw
=
=
9.9 + 0 - (0.08)
9.82 mm
|tmc + twc - tpc|
=
=
|0 + (0.08) - (9.9)|
9.82 mm
tc
(total required,
tensile)
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(20.62 - 0 + (0.08)) / (2,326.6 - 0.40*(20.62 - 0 + (0.08)))
= 25.13 kg/cm2
tp = P*R / (2*St*Ks*Ec + 0.40*|P|)
= 12*2,325 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
= 9.9 mm
(Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor
= 11.3 / (*2,336.112*1,407.21*1.00*1.00) * 105
= 0 mm
(bending)
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor
= 17,761 / (2**2,336.11*1,407.21*1.00*1.00) * 102
= 0.09 mm
(Weight)
tt = tp + tm - tw
= 9.9 + 0 - (0.09)
(total required, tensile)
56/101
= 9.81 mm
tc = |tmc + twc - tpc|
= |0 + (0.09) - (9.9)|
= 9.81 mm
(total, net tensile)

= 2*1,407.21*1.00*1.00*(22.22 - 0 + (0.09)) / (2,325 - 0.40*(22.22 - 0 + (0.09)))
= 27.11 kg/cm2
tp = 0 mm
= 10.8 / (*2,336.912*887.72*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 16,525.2 / (2**2,336.91*887.72*1.00) * 102
= 0.13 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.13)|
= 0.13 mm

= 0 + (0.13) - (0)
= 0.13 mm

tp = 0 mm
= 11.3 / (*2,336.112*906.53*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 17,761 / (2**2,336.11*906.53*1.00) * 102
= 0.13 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.13)|
= 0.13 mm

= 0 + (0.13) - (0)
= 0.13 mm
tp = 0 mm
= 10.8 / (*2,336.912*887.72*1.00) * 105
(Pressure)
(bending)
57/101
= 0 mm
= 16,525.2 / (2**2,336.91*887.72*1.00) * 102
= 0.13 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.13)|
= 0.13 mm

= 0 + (0.13) - (0)
= 0.13 mm
58/101
Cylinder #3
Component
Cylinder
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-20
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Length
2,500 mm
Nominal Thickness
22.22 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6,317.42
42,455.68
Corroded
5,864.49
42,514.14
Radiography
Longitudinal seam
Top Circumferential
seam
seam
59/101
Results Summary
Governing condition
Internal pressure
1.5 mm + 1.6 mm = 3.1 mm
21.54 mm
11.4 mm
12.41 kg/cm2
13.37 kg/cm2
Rated MDMT
-29 C
22.22 mm
MDMT =
-29C
t

= 12*2,326.6 / (1,407.21*1.00 - 0.60*12) + 1.6
= 21.54 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*20.62 / (2,326.6 + 0.60*20.62) - 0
= 12.41 kg/cm2

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*22.22 / (2,325 + 0.60*22.22)
= 13.37 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*22.22 / 2,336.11)*(1 - 2,336.11 / )
0.4756%
60/101

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
12
1,407.2
887.7
50
1.6
Weight
9.8
9.78
12
1,407.2
906.5
50
Weight
9.78
9.77
Empty, Corroded
1,407.2
887.7
25
1.6
Weight
0.17
0.19
Empty, New
1,407.2
906.5
25
Weight
0.17
0.2

1,407.2
887.7
50
1.6
Weight
0.17
0.19

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 887.7 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 906.5 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 22.22)
= 0.001183
B
= 906.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 906.5 kg/cm2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC
= min(B, S) = 887.7 kg/cm2
61/101

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,347.22 / 20.62)
= 0.001098
B
= 887.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 887.7 kg/cm2

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,326.6 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
1,850.8 / (*2,336.912*1,407.21*1.00*1.00) * 105
0.01 mm
(bending)
tw
=
=
=
23,127.3 / (2**2,336.91*1,407.21*1.00*1.00) * 102
0.11 mm
(Weight)
tt
tp + tm - tw
=
=
9.9 + 0.01 - (0.11)

9.8 mm
|tmc + twc - tpc|
=
=
|0.01 + (0.11) - (9.9)|

9.78 mm
tc
(total required,
tensile)
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(20.62 - 0.01 + (0.11)) / (2,326.6 - 0.40*(20.62 - 0.01 + (0.11)))
= 25.16 kg/cm2
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,325 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
1,857 / (*2,336.112*1,407.21*1.00*1.00) * 105
0.01 mm
(bending)
tw
=
=
=
24,818.6 / (2**2,336.11*1,407.21*1.00*1.00) * 102
0.12 mm
(Weight)
tt
tp + tm - tw
(total required,
tensile)
62/101
tc
=
=
9.9 + 0.01 - (0.12)

9.78 mm
|tmc + twc - tpc|
=
=
|0.01 + (0.12) - (9.9)|

9.77 mm
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(22.22 - 0.01 + (0.12)) / (2,325 - 0.40*(22.22 - 0.01 + (0.12)))
= 27.14 kg/cm2
tp = 0 mm
= 1,850.8 / (*2,336.912*887.72*1.00) * 105
= 0.01 mm
(Pressure)
(bending)
= 23,127.3 / (2**2,336.91*887.72*1.00) * 102
= 0.18 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.01 - (0.18)|
= 0.17 mm

= 0.01 + (0.18) - (0)
= 0.19 mm

tp = 0 mm
= 1,857 / (*2,336.112*906.53*1.00) * 105
= 0.01 mm
(Pressure)
(bending)
= 24,818.6 / (2**2,336.11*906.53*1.00) * 102
= 0.19 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.01 - (0.19)|
= 0.17 mm

= 0.01 + (0.19) - (0)
= 0.2 mm
tp = 0 mm
(Pressure)
63/101
= 1,850.8 / (*2,336.912*887.72*1.00) * 105
= 0.01 mm
(bending)
= 23,127.3 / (2**2,336.91*887.72*1.00) * 102
= 0.18 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.01 - (0.18)|
= 0.17 mm

= 0.01 + (0.18) - (0)
= 0.19 mm
64/101
B (N2)

Located on
Cylinder #3
Orientation
Nozzle center line offset to datum line
1,250 mm
End of nozzle to shell center
2,500 mm
No
Nozzle
Description
Access opening
No
685.8 mm
12.7 mm
Corrosion allowance
1.6 mm
27.3 mm
152.78 mm
22.22 mm
0 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 22, ln. 6)
Diameter, Dp
1,311.2 mm
Thickness, te
22.22 mm
65/101
Is split
No
Welds
Inner Fillet, Leg41
12.7 mm
Outer Fillet, Leg42
14 mm
22.22 mm
Pad groove weld
22.22 mm
Description
NPS 28 Class 150 WN A105 Series A
Bolt Material
Blind included
Yes
Rated MDMT
-48C
Liquid static head
0 kgf/cm2
MAWP rating
19.58 kgf/cm2 @ 50C
MAP rating
19.99 kgf/cm2 @ 25C
Hydrotest rating
30.59 kgf/cm2 @ 25C
PWHT performed
No
Impact Tested
No
Circumferential joint radiography

Notes


11.11 mm
Exemption temperature from Fig UCS-66M Curve B =
-24.98C
tr = 12*344.5 / (1,203.26*1 - 0.6*12) =
3.46 mm
0.3634
Reduction in MDMT, TR from Fig UCS-66.1M =
68.8C
MDMT = max[ MDMT - TR, -48] = max[ -24.98 - 68.8 , -48] =
-48C
66/101

22.22 mm
MDMT =
-29C
67/101
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 12 kg /cm @ 50 C
f
A
required
A
available
A1
A2
A3
138.0422 144.8761 4.6477 3.569
--
A5
A
welds
treq
133.32 3.3393 9.93
tmin
11.11

Weld load
W
Weld load
W1-1
Path 1-1
strength
187,895 197,331 301,642
Path 2-2
strength
Weld load
W2-2
12,472
Weld load
W3-3
Path 3-3
strength
582,018 202,839 438,701

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
8.89
9.5
9.8

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(689, 344.5 + (12.7 - 1.6) + (22.22 - 1.6))
689 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(22.22 - 1.6), 2.5*(12.7 - 1.6) + 22.22)
=
49.97 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

12*344.5 / (1,203.2642*1 - 0.6*12)
3.46 mm
Required thickness tr from UG-37(a)

tr
=
=
=
P*R / (S*E - 0.6*P)

12*2,326.6 / (1,407.2073*1 - 0.6*12)
19.94 mm
68/101

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(689*19.94*1 + 2*11.1*19.94*1*(1 - 0.8551)) / 100
138.0422 cm2

=
=
=

(689*(1*20.62 - 1*19.94) - 2*11.1*(1*20.62 - 1*19.94)*(1 - 0.8551)) / 100
4.6477 cm2
=
=
=

(2*(20.62 + 11.1)*(1*20.62 - 1*19.94) - 2*11.1*(1*20.62 - 1*19.94)*(1 - 0.8551)) / 100
0.4084 cm2

=
=
=
2*(tn - trn)*fr2*Lpr
(2*(11.1 - 3.46)*0.8551*27.3) / 100
3.569 cm2
=
=
=
2*(tn - trn)*fr2*Lpr
(2*(11.1 - 3.46)*0.8551*27.3) / 100
3.569 cm2
A41 =
=
=
Leg2*fr3
(12.72*0.8551) / 100
1.3794 cm2
A42 =
=
=
Leg2*fr4
(142*1) / 100
1.96 cm2
69/101
A5
=
=
=
((1,311.2 - 689 - 2*11.1)*22.22*1) / 100
133.32 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
4.6477 + 3.569 + 1.3794 + 1.96 + 133.32
144.8761 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*12.7 = 8.89 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*14 = 9.8 mm

ta UG-27
=
=
=

12*344.5 / (1,203.2642*1 - 0.6*12) + 1.6
5.06 mm
ta
=
=
=

max[ 5.06 , 0 ]
5.06 mm
tb1
=
=
=

12*2,326.6 / (1,407.2073*1 - 0.6*12) + 1.6
21.54 mm
tb1
=
=
=

max[ 21.54 , 3.1 ]
21.54 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 9.93 , 21.54 ]
9.93 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.06 , 9.93 ]
9.93 mm
70/101

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*1,311.2*14*689.532 = 198,825.18 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(13,804.22 - 464.7733 + 2*11.1*0.8551*(1*20.62 - 1*19.94))*1,407.207
187,894.89 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(356.9025 + 13,332 + 137.9352 + 195.9996)*1,407.207
197,330.56 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(356.9025 + 0 + 137.9352 + 0 + 2*11.1*20.62*0.8551)*1,407.207
12,471.64 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(356.9025 + 0 + 13,332 + 137.9352 + 195.9996 + 0 + 2*11.1*20.62*0.8551)*1,407.207
202,838.8 kgf

Path 1-1 through (2) & (3) = 198,825.18 + 102,816.39 = 301,641.57 kgf
71/101

Path 2-2 through (1), (4), (6) = 83,651.32 + 239,875.7 + 258,491.26 = 582,018.27 kgf
Path 3-3 through (2), (4) = 198,825.18 + 239,875.7 = 438,700.88 kgf
72/101
F (N5)

Located on
Cylinder #3
Orientation
90
Nozzle center line offset to datum line
200 mm
End of nozzle to shell center
2,419.22 mm
No
Nozzle
Description
NPS 1 Class 3000 - threaded
Access opening
No
33.4 mm
5.52 mm
Corrosion allowance
1.6 mm
72 mm
22.22 mm
0 kgf/cm2
1
Welds
Inner Fillet, Leg41
7 mm
22.22 mm
73/101

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =
-105C
74/101
UG-37 Area Calculation Summary

(cm2)
UG-45
Summary
(mm)
For P = 12 kg f/cm2 @ 50 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
3.1
4.83
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Nozzle to shell fillet (Leg 41)
2.75
4.9

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(36.6, 18.3 + (5.52 - 1.6) + (22.22 - 1.6))
42.84 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(22.22 - 1.6), 2.5*(5.52 - 1.6) + 0)
=
9.81 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

12*18.3 / (1,203.2642*1 - 0.6*12)
0.18 mm
Required thickness tr from UG-37(a)

tr
=
=
=
P*R / (S*E - 0.6*P)

12*2,326.6 / (1,407.2073*1 - 0.6*12)
19.94 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
75/101
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 3.92 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 2.75 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
ASME B16.11 Coupling Wall Thickness Check

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 1.82 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 3.1 mm
76/101

Component
Cylinder
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-10
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Length
38.1 mm
Nominal Thickness
25.4 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
111.34
647.02
Corroded
104.36
647.92
Radiography
Longitudinal seam
Top Circumferential
seam
77/101
Results Summary
Governing condition
Internal pressure
1.5 mm + 1.6 mm = 3.1 mm
21.54 mm
11.4 mm
14.31 kg/cm2
15.27 kg/cm2
Rated MDMT
-10.1 C
25.4 mm
-1C
tr = 12*2,326.6 / (1,407.21*1 - 0.6*12) =
19.94 mm
0.8379
9.1C
MDMT = max[ MDMT - TR, -48] = max[ -1 - 9.1 , -48] =
-10.1C

t

= 12*2,326.6 / (1,407.21*1.00 - 0.60*12) + 1.6
= 21.54 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*23.8 / (2,326.6 + 0.60*23.8) - 0
= 14.31 kg/cm2

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*25.4 / (2,325 + 0.60*25.4)
= 15.27 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*25.4 / 2,337.7)*(1 - 2,337.7 / )
0.5433%
78/101

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
12
1,407.2
923.8
50
1.6
Weight
9.8
9.78
12
1,407.2
940.8
50
Weight
9.78
9.77
Empty, Corroded
1,407.2
923.8
25
1.6
Weight
0.16
0.18
Empty, New
1,407.2
940.8
25
Weight
0.17
0.19

1,407.2
923.8
50
1.6
Weight
0.16
0.18

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,350.4 / 23.8)
= 0.001266
B
= 923.8 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 923.8 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,350.4 / 25.4)
= 0.001351
B
= 940.8 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 940.8 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (2,350.4 / 25.4)
= 0.001351
B
= 940.8 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 940.8 kg/cm2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,350.4 / 23.8)
= 0.001266
B
= 923.8 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC
= min(B, S) = 923.8 kg/cm2
79/101

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (2,350.4 / 23.8)
= 0.001266
B
= 923.8 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 923.8 kg/cm2

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,326.6 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
1,850.8 / (*2,338.52*1,407.21*1.00*1.00) * 105
0.01 mm
(bending)
tw
=
=
=
23,231.6 / (2**2,338.5*1,407.21*1.00*1.00) * 102
0.11 mm
(Weight)
tt
tp + tm - tw
=
=
9.9 + 0.01 - (0.11)

9.8 mm
|tmc + twc - tpc|
=
=
|0.01 + (0.11) - (9.9)|

9.78 mm
tc
(total required,
tensile)
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(23.8 - 0.01 + (0.11)) / (2,326.6 - 0.40*(23.8 - 0.01 + (0.11)))
= 29.04 kg/cm2
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

12*2,325 / (2*1,407.21*1.00*1.00 + 0.40*|12|)
9.9 mm
(Pressure)
tm
=
=
=
1,857 / (*2,337.72*1,407.21*1.00*1.00) * 105
0.01 mm
(bending)
tw
=
=
=
24,929.9 / (2**2,337.7*1,407.21*1.00*1.00) * 102
0.12 mm
(Weight)
tt
tp + tm - tw
(total required,
tensile)
80/101
tc
=
=
9.9 + 0.01 - (0.12)

9.78 mm
|tmc + twc - tpc|
=
=
|0.01 + (0.12) - (9.9)|

9.77 mm
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(25.4 - 0.01 + (0.12)) / (2,325 - 0.40*(25.4 - 0.01 + (0.12)))
= 31.02 kg/cm2
tp = 0 mm
= 1,850.8 / (*2,338.52*923.81*1.00) * 105
= 0.01 mm
(Pressure)
(bending)
= 23,231.6 / (2**2,338.5*923.81*1.00) * 102
= 0.17 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.01 - (0.17)|
= 0.16 mm

= 0.01 + (0.17) - (0)
= 0.18 mm

tp = 0 mm
= 1,857 / (*2,337.72*940.83*1.00) * 105
= 0.01 mm
(Pressure)
(bending)
= 24,929.9 / (2**2,337.7*940.83*1.00) * 102
= 0.18 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.01 - (0.18)|
= 0.17 mm

= 0.01 + (0.18) - (0)
= 0.19 mm
tp = 0 mm
(Pressure)
81/101
= 1,850.8 / (*2,338.52*923.81*1.00) * 105
= 0.01 mm
(bending)
= 23,231.6 / (2**2,338.5*923.81*1.00) * 102
= 0.17 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.01 - (0.17)|
= 0.16 mm

= 0.01 + (0.17) - (0)
= 0.18 mm
82/101
Ellipsoidal Head #1
Component
Ellipsoidal Head
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Attached To
Cylinder #3
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
12
50
-10
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.48
4,825
Dimensions
Inner Diameter
4,650 mm
Head Ratio
Minimum Thickness
25.4 mm
Corrosion
Inner
1.6 mm
Outer
0 mm
Length Lsf
38.1 mm
Nominal Thickness tsf
25.4 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
5,076.76
13,808.29
Corroded
4,760.97
13,845.44
Radiography
Category A joints
Head to shell seam
includes straight flange
83/101
Results Summary
Governing condition
internal pressure
1.5 mm + 1.6 mm = 3.1 mm
21.44 mm
14.39 kgf/cm2
15.36 kgf/cm2
Rated MDMT
-10.3C

25.4 mm
-1C
tr = 12*4,653.2*0.999084 / (2*1,407.21*1 - 0.2*12) =
19.84 mm
0.8336
9.3C
MDMT = max[ MDMT - TR, -48] = max[ -1 - 9.3 , -48] =
-10.3C

Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (4,653.2 / (2*1,164.1))2]
New
K = (1/6)*[2 + (4,650 / (2*1,162.5))2]
0.9991
1
Design thickness for internal pressure, (Corroded at 50 C) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0.2*P) + Corrosion

12*4,653.2*0.999084 / (2*1,407.21*1 - 0.2*12) + 1.6
21.44 mm
Maximum allowable working pressure, (Corroded at 50 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,407.21*1*23.8 / (0.999084*4,653.2 +0.2*23.8) - 0
14.39 kgf/cm2
Maximum allowable pressure, (New at 25 C) Appendix 1-4(c)

P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,407.21*1*25.4 / (1*4,650 +0.2*25.4) - 0
=
15.36 kgf/cm2
EFE =
=
(75*t / Rf)*(1 - Rf / Ro)

(75*25.4 / 803.2)*(1 - 803.2 / )
84/101
2.3718%
85/101
A (N1)

Located on
Ellipsoidal Head #1
Orientation
-1,500 mm
No
0 mm
No
Nozzle
Description
NPS 24 XS DN 600
Access opening
No
584.2 mm
12.7 mm
Corrosion allowance
1.6 mm
271.33 mm
284.03 mm
25.4 mm
0 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 22, ln. 6)
Diameter, Dp
909.6 mm
86/101
Thickness, te
22.22 mm
Is split
No
Welds
Inner Fillet, Leg41
25.4 mm
Outer Fillet, Leg42
14 mm
25.4 mm
Pad groove weld
22.22 mm
Description
Bolt Material
Blind included
No
Rated MDMT
-48C
Liquid static head
0 kgf/cm2
MAWP rating
19.58 kgf/cm2 @ 50C
MAP rating
19.99 kgf/cm2 @ 25C
Hydrotest rating
30.59 kgf/cm2 @ 25C
15.54 mm (15.54 mm min)
8.29 mm (8.29 mm min)
PWHT performed
No
Impact Tested
No
Notes


tr = 12*293.7 / (1,203.26*1 - 0.6*12) =
2.95 mm
0.3098
-105C
87/101

22.22 mm
MDMT =
-29C
88/101
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 12 kg /cm @ 50 C
f
A
required
A
available
A1
A2
A3
105.4812 115.807 34.7025 6.9677
--
A5
A
welds
treq
66.66 7.4768 9.93
tmin
11.11

Weld load
W
Weld load
W1-1
Path 1-1
strength
101,187 114,131 225,824
Path 2-2
strength
Weld load
W2-2
23,926
Weld load
W3-3
Path 3-3
strength
602,283 120,489 375,245

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
17.78
9.5
9.8

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(587.4, 293.7 + (12.7 - 1.6) + (25.4 - 1.6))
587.4 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(25.4 - 1.6), 2.5*(12.7 - 1.6) + 22.22)
=
49.97 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

12*293.7 / (1,203.2642*1 - 0.6*12)
2.95 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

12*0.8994*4,653.2 / (2*1,407.2073*1 - 0.2*12)
17.86 mm
89/101

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(587.4*17.86*1 + 2*11.1*17.86*1*(1 - 0.8551)) / 100
105.4812 cm2

=
=
=

(587.4*(1*23.8 - 1*17.86) - 2*11.1*(1*23.8 - 1*17.86)*(1 - 0.8551)) / 100
34.7025 cm2
=
=
=

(2*(23.8 + 11.1)*(1*23.8 - 1*17.86) - 2*11.1*(1*23.8 - 1*17.86)*(1 - 0.8551)) / 100
3.9555 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(11.1 - 2.95)*0.8551*23.8) / 100
8.2968 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(11.1 - 2.95)*(2.5*11.1 + 22.22)*0.8551) / 100
6.9677 cm2
A41 =
=
=
Leg2*fr3
(25.42*0.8551) / 100
5.5168 cm2
A42 =
=
=
Leg2*fr4
(142*1) / 100
1.96 cm2
90/101
A5
=
=
=
((909.6 - 587.4 - 2*11.1)*22.22*1) / 100
66.66 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
34.7025 + 6.9677 + 5.5168 + 1.96 + 66.66
115.807 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*25.4 = 17.78 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*14 = 9.8 mm

ta UG-27
=
=
=

12*293.7 / (1,203.2642*1 - 0.6*12) + 1.6
4.55 mm
ta
=
=
=

max[ 4.55 , 0 ]
4.55 mm
tb1
21.44 mm
tb1
=
=
=

max[ 21.44 , 3.1 ]
21.44 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 9.93 , 21.44 ]
9.93 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.55 , 9.93 ]
9.93 mm
91/101

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*909.6*14*689.532 = 137,928.15 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(10,548.12 - 3,470.2511 + 2*11.1*0.8551*(1*23.8 - 1*17.86))*1,407.207
101,187.25 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(696.7728 + 6,666 + 551.6763 + 195.9996)*1,407.207
114,130.93 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(696.7728 + 0 + 551.6763 + 0 + 2*11.1*23.8*0.8551)*1,407.207
23,926.01 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(696.7728 + 0 + 6,666 + 551.6763 + 195.9996 + 0 + 2*11.1*23.8*0.8551)*1,407.207
120,488.65 kgf

Path 1-1 through (2) & (3) = 137,928.15 + 87,895.46 = 225,823.6 kgf
92/101

Path 2-2 through (1), (4), (6) = 143,402.26 + 237,316.71 + 221,563.93 = 602,282.91 kgf
Path 3-3 through (2), (4) = 137,928.15 + 237,316.71 = 375,244.86 kgf
93/101
Support Skirt #1
Component
Support Skirt
Material
SA-516 70 (II-D Metric p. 22, ln. 6)
Skirt is Attached To
Ellipsoidal Head #1
Skirt Attachment Offset
212.52 mm down from the top seam
Design Temperature
Internal
80C
Dimensions
Top
4,650 mm
Botttom
4,650 mm
Inner Diameter
Length (includes base ring thickness)
470 mm
Nominal Thickness
22.22 mm
Corrosion
Inner
1.6 mm
Outer
1.6 mm
Weight
New
1,103.64 kg
Corroded
944.7 kg
Joint Efficiency
Top
0.55
Bottom
0.8
Skirt design thickness, largest of the following + corrosion = 3.44 mm

The governing condition is due to weight, compressive stress at the base, operating & corroded.
The skirt thickness of 22.22 mm is adequate.
94/101
Results Summary
Loading
Vessel
Condition
(Stress)
Governing
Skirt
Location
Temperature
(C)
Allowable
Stress
(kgf/cm2)
Calculated
Stress/E
(kgf/cm2)
Required
thickness
(mm)
Weight
operating, corroded (+)
bottom
80
868
-9.86
0.22
Weight
operating, corroded (-)
bottom
80
868
10.99
0.24
Weight
operating, new (+)
bottom
80
906.53
-9.11
0.22
Weight
operating, new (-)
bottom
80
906.53
10.08
0.25
Weight
empty, corroded (+)
bottom
25
868
-9.86
0.22
Weight
empty, corroded (-)
bottom
25
868
10.99
0.24
Weight
empty, new (+)
bottom
25
906.53
-9.11
0.22
Weight
empty, new (-)
bottom
25
906.53
10.08
0.25
Loading due to weight, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -29,108.45 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.22 mm
Required thickness, tensile stress at the top:

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -28,163.75 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.21 mm
Leeward side (compressive)

Required thickness, compressive stress at base:
t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 29,108.45 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.24 mm
Required thickness, compressive stress at the top:

t
= Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)

= 28,163.75 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.23 mm
Loading due to weight, operating & new

95/101

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -31,286.62 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.22 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -30,182.98 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.21 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 31,286.62 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.25 mm

t

= 30,182.98 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.24 mm
Loading due to weight, empty & corroded

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -29,108.45 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.22 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -28,163.75 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.21 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 29,108.45 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.24 mm
96/101

t

= 28,163.75 / (*4,672.22*867.999/100*1) + 4*1e3*1,850.8 / (*4,672.222*867.999/100*1)
= 0.23 mm
Loading due to weight, empty & new

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -31,286.62 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.22 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -30,182.98 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.21 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 31,286.62 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.25 mm

t

= 30,182.98 / (*4,672.22*906.526/100*1) + 4*1e3*1,857 / (*4,672.222*906.526/100*1)
= 0.24 mm
97/101
Skirt Base Ring #1

Inputs
Base configuration
single base plate without gussets
Base plate material

Base plate allowable stress, Sp
1,406.138 kgf/cm2
Foundation compressive strength
1,406.138 kgf/cm2
Concrete ultimate 28-day strength
1,406.138 kgf/cm2
Bolt circle, BC
5,050 mm
Base plate inner diameter, Di
4,250 mm
Base plate outer diameter, Do
5,450 mm
Base plate thickness, tb
38 mm
Anchor Bolts
Material
Allowable stress, Sb
1,406.138 kgf/cm2
Bolt size and type
1.5 " series 8 threaded
Number of bolts, N
13
Corrosion allowance (applied to root radius)
0 mm
Anchor bolt clearance
9.53 mm
Bolt root area (corroded), Ab
9.06 cm2
Diameter of anchor bolt holes, db
47.63 mm
Initial bolt preload

Bolt at 0
0% (0 kgf/cm2)
No
98/101
Results Summary
Load
Vessel
condition
Weight
operating, corroded
Weight
operating, new
Weight
empty, corroded
Weight
empty, new
Base V
(kgf)
Base M
(kgf-m)
W
(kg)
Required
bolt area
(cm2)
tr
Base
(mm)
Foundation
bearing
stress
(kgf/cm2)
0 1,850.8 31,822.7
0 10.58
0.3675
1,857 34,000.9
0 10.92
0.3914
0 1,850.8 31,822.7
0 10.58
0.3675
0 10.92
0.3914
1,857 34,000.9
Anchor bolt load (operating, corroded + Weight)

P = -W / N + 4 * M / (N*BC)
= -31,822.75 / 13 + 4 * 1,850.8 / (13*5.05)
= -2,335.14 kgf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, corroded + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(5452 - 4252) / 4 - 13**4.76252 / 4
= 91,188.77 cm2
Ic = *(Do4 - Di4) / 64
= *(5454 - 4254) / 64
= 2.7292E+09 cm4
fc = N*Ab*Preload / Ac + W / Ac + M / 2*Do / Ic
= 13*9.0645*0 / 91,188.77 + 31,822.75 / 91,188.77 + 10*1,850.8 / 2*5,450 / 2.7292E+09
= 0.367 kgf/cm2
As fc <= 1,406.138 kgf/cm2 the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*0.367*377.782 / 1,406.138)0.5
= 10.58 mm
The base plate thickness is satisfactory.
Anchor bolt load (operating, new + Weight)
P = -W / N + 4 * M / (N*BC)
= -34,000.92 / 13 + 4 * 1,857 / (13*5.05)
= -2,502.31 kgf
Foundation bearing stress (operating, new + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(5452 - 4252) / 4 - 13**4.76252 / 4
= 91,188.77 cm2
99/101
Ic = *(Do4 - Di4) / 64
= *(5454 - 4254) / 64
= 2.7292E+09 cm4
= 13*9.0645*0 / 91,188.77 + 34,000.92 / 91,188.77 + 10*1,857 / 2*5,450 / 2.7292E+09
= 0.391 kgf/cm2
Base plate required thickness (operating, new + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*0.391*377.782 / 1,406.138)0.5
= 10.92 mm
Anchor bolt load (empty, corroded + Weight)
P = -W / N + 4 * M / (N*BC)
= -31,822.75 / 13 + 4 * 1,850.8 / (13*5.05)
= -2,335.14 kgf
Foundation bearing stress (empty, corroded + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(5452 - 4252) / 4 - 13**4.76252 / 4
= 91,188.77 cm2
Ic = *(Do4 - Di4) / 64
= *(5454 - 4254) / 64
= 2.7292E+09 cm4
= 13*9.0645*0 / 91,188.77 + 31,822.75 / 91,188.77 + 10*1,850.8 / 2*5,450 / 2.7292E+09
= 0.367 kgf/cm2
Base plate required thickness (empty, corroded + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*0.367*377.782 / 1,406.138)0.5
= 10.58 mm
Anchor bolt load (empty, new + Weight)
P = -W / N + 4 * M / (N*BC)
= -34,000.92 / 13 + 4 * 1,857 / (13*5.05)
= -2,502.31 kgf
100/101
Foundation bearing stress (empty, new + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(5452 - 4252) / 4 - 13**4.76252 / 4
= 91,188.77 cm2
Ic = *(Do4 - Di4) / 64
= *(5454 - 4254) / 64
= 2.7292E+09 cm4
= 13*9.0645*0 / 91,188.77 + 34,000.92 / 91,188.77 + 10*1,857 / 2*5,450 / 2.7292E+09
= 0.391 kgf/cm2
Base plate required thickness (empty, new + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*0.391*377.782 / 1,406.138)0.5
= 10.92 mm
101/101

Tanque Vertical 150m3 Rev.C

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Tanque Vertical 150m3 Rev.C

Încărcat de

Drepturi de autor:

Formate disponibile

Item:

Tanque Deposito Vertical 150 m3

S.A. Lito Gonella e Hijo

NPS 24 Class 150

NPS 28 Class 150

NPS 3 Class 150

NPS 2 Class 150

SA-106 B Smls. Pipe

SA-106 B Smls. Pipe

NPS 28 Sch 20 (XS) DN 700

NPS 3 Sch 80 (XS) DN 80

NPS 2 Sch 160 DN 50

NPS 1 Class 3000 - threaded

SA-106 B Smls. Pipe

SA-106 B Smls. Pipe

SA-106 B Smls. Pipe

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Vessel wall thickness

Area available per UG-37, governing condition

Area required per UG-37, governing condition

Corrosion allowance on nozzle wall

Straight Flange on Ellipsoidal Head #2

Straight Flange on Ellipsoidal Head #1

MAWP hot & corroded

MAP cold & new

(1) This pressure chamber is not designed for

Notes for MDMT Rating

Material is impact test exempt per UG-20(f)

UCS-66 governing thickness = 22.22 mm

UCS-66 governing thickness = 25.4 mm

UCS-66 governing thickness = 25.4 mm

Pad is impact test exempt per UG-20(f)

UCS-66 governing thickness = 22.22 mm.

UCS-66 governing thickness = 11.11 mm.

Pad is impact test exempt per UG-20(f)

UCS-66 governing thickness = 19 mm.

Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Datum Line Location

0.00 mm from bottom seam

Vessel Design Mode

Get Thickness from Pressure

1.5 mm per UG-16(b)

Design for cold shut down only

Design for lethal service (full radiography required)

Design nozzles for

Corrosion weight loss

100% of theoretical loss

UG-23 Stress Increase

Skirt/legs stress increase

Minimum nozzle projection

Juncture calculations for > 30 only

Preheat P-No 1 Materials > 1.25" and <= 1.50" thick

UG-37(a) shell tr calculation considers longitudinal stress

Cylindrical shells made from pipe are entered as minimum thickness

Nozzles made from pipe are entered as minimum thickness

Pipe caps are entered as minimum thickness

Tapered per Figure UCS-66.3(a)

Disallow Appendix 1-5, 1-8 calculations under 15 psi

Test liquid specific gravity

Maximum stress during test

RT1 (user specified, automatic determination

UG-116(f) Postweld heat treatment

Use Code Case 2547

K = (1/6)[2 + (4,650 / (21,162.5))2]

PDK / (2SE - 0.2*P) + Corrosion

2SE*t / (KD + 0.2t) - Ps

(75t / Rf)(1 - Rf / Ro)