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(D
The general solution for this equation
is
I=
a 0 log r + b0r2<-c0r2log r d0r2e * a^e
(a, re s i n e ) / 2 ' ( b , r 3 * a ; r-Ub,'r logr)cos9
-(c, re cose)/2+(d,r 3 tc,' r-'.d,' r log r)sin 9
, ( ar% bnrn-2 a' r n b; r-"-2)cos ne
S (c n r n *d n r n * 2 -.Cnr- n *dnr- n,2 )sin ne
n 2
(2)
W E L D I N G R E S E A R C H S U P P L E M E N T I 59-s
I S i , i aft
1 -M
(3)
(y2sinecos(e-t/4)t(e-7r/A))
lit
sr*
(4)
q *
9 [J2 cose s i n ( e - / 4 ) - ( 8 - * / 4 ) ]
j.3i
" r 9 ~ r2 36
-q
1 -v/A
.1 d*x
rarae
(5)
/2 sin9sin(e-n:/4))
4-cose sin(e-/4))= o
From w h i c h , 0 = " 7 8 . Introducing d TT/Q into Eq. (5).
(8)
= 1.46 T,
(9)
ma x.
101
Tsrr
sxq
JSL
^C
AQQ
(a)
TEST
Y~
flhfl
400
r_d
Notation .
AW = I * a = t h r o a t a r e a
a = s / / 2 = throat
DP = e l a s t i c - p l a s t i c m a t e r i a l
stiffness matrix
E = Young's modulus
H' = strain hardening modulus
I = length of a fillet
q = uniformly distributed stress
the tensile face of a fillet
60-s I F E B R U A R Y
1974
on
s = size of a fillet
T, = external load per one longitudinal fillet w e l d
Tt = external load per one transverse fillet w e l d
A f = increment of strain vector
A* = equivalent plastic strain i n crement
< = Poisson's ratio
e l e c t r o d e s , t h e a v e r a g e r a t i o of t h e
s t r e n g t h of t r a n s v e r s e fillet w e l d s t o
t h a t of l o n g i t u d i n a l f i l l e t w e l d s is 1 . 5 6
and for specimens of A 5 1 4 steel
w e l d e d w i t h E 1 1 0 X type electrode's,
t h e a v e r a g e r a t i o i s 1 . 4 5 (Fief. 3 ) . It
has also been found that t h e results
of t h e i n t e r n a t i o n a l t e s t s c o n d u c t e d
under t h e aegis of t h e I n t e r n a t i o n a l
Institute of W e l d i n g ,
incorporating
results f r o m m o r e t h a n t e n countries,
could be w e l l interpreted o n t h e basis
of t h i s t h e o r y ( R e f s . 4 , 8 ) .
Analysis b yt h e Finite
Element
Method
oblique
plane
RP. O b v i o u s l y
this
result comes mainly f r o m t h e a s s u m p t i o n (1) m e n t i o n e d a b o v e .
I n s p i t e of t h o s e s h o r t c o m i n g s , t h e
prediction
from
this
approximate
theory hads h o w n satisfactory agreem e n t w i t h various tests results. M o r e
precise study o n t h e p e r f o r m a n c e of
the transverse fillet w e l d in elasticp l a s t i c r a n g e is d e s i r a b l e i n o r d e r t o
k n o w h o w this approximate solution
can predict t h e actual behavior a n d to
assert t h e generality of t h i s solution.
For t h i s p u r p o s e , a n u m e r i c a l a n a l ysis by t h e finite e l e m e n t m e t h o d ,
extended to t h e elastic-plastic-strain
h a r d e n i n g range by Pope a n d o t h e r s
(Refs. 9 , 10), is applied h e r e i n . A n a l y s i s is p e r f o r m e d o n t h e b a s i s o f i n c r e m e n t a l strain t h e o r y a n d a n isotropic a n d ductile material assumed
to obey t h e v o n M i s e s yield condition
w i t h Prandtl-Reuss loading function.
T h e principal feature of t h i s p r o b l e m
lies in t h e e v a l u a t i o n of t h e elasticplastic material stiffness matrix D p
w h i c h relates t h e strain increment to
t h e stress i n c r e m e n t of t h e material.
D is g i v e n i n R e f s . 9 , 1 0 , a s f o l l o w s :
D
= -P-
multiplied by
|3= 5 * / 8
2rj
(10)
-9
-tfj^ve,
deviatoric stress
E =
Young's modulus
j, =
Poisson's ratio
equivalent stress
H' = A C T / A P
gP=
lit((crx't*o-y')Aex*(o-^*<5-xHey
3 c2
- ("xS f i ^ h :xy
rSti-iSLyr-
A<T=DPA6,
AO" = { AO",AO~y,,&Xxy}
A = { A X , AGy , A r X y }
cry' = ( 2 c r y - < T x ) / 3
(11)
(SYM.)
_ t ; r e C os 2(3
<s; = ( 2cr x - o - y ) / 3
(1->)txyAl'xy)
<rrJ.2c,
cr;2* 2c,
-c =, _2i=_L s i n
where,
2H'=2
T a b l e 1 M e c h a n i c a l P r o p e r t i e s of Plate a n d W e l d M e t a l (Test N o . 1)
W e l d metal
Property
Yield point
(UN/cm*) 1
Tensile strength,
(kN/cm 2 )
Elongation, %
Reduction of
area(%)
D4316
(a)
D5011
(a)
Steel
plate
|_(b)
T(b)
Mean
Mean
27.54
37.73
40.47
39.10
40.67
39.49
40.08
45.86
47.33
48.22
4782
51.74
50.27 51.06
29.0
37,8
56.1
28.9
45.8
33.4
51.0
32.9
41.2
33.4
39.4
33.2
40.3
(a) Type of electrode; D4316: low hydrogen type; D5011; high cellulose type,
lb) L - longitudinal. T = transverse; see Fig 2(b)
(c) 1 kN/cm J = 1 45 ksi
Fig. 3 Breaking
T a b l e 2 M a x i m u m Loads b y T e s t s a n d T h e o r y (Test N o . 1)
Theory
Tests
M a x i m u m load,
kN
L1
L2
L3
Mean
HI
H2
H3
Mean
301.84
28616
319.48
302 82
343.0
311.64
338.1
331.24
307.72
329.28
W E L D I N G
RESEARCH
S U P P L E M E N T !
61-s
r b 1
-nSi*
2t
JL.
T^
Specimen
Angle,
deg
Specimen
Angle,
deg
S5 B
S5 R
S10B
S15B
S15R
21.0
20.5
20.5
21.9
21 8
S20B
S30B
S40B
S40R
Theory
22.0
21.5
21.0
20.5
22.5
40
4.
2.0 +
ral'-Cmax.
1.5
.1.0-
m B - r e g r e s s i o n curve
o R
from Eq.(4)
a throat
I length of weld
X10
20
a
30
(mm)
Steel )
platesf
used t
with
'
Weld
metals
Yield
point,
kN/cm 2
Tensile
strength,
kN/cm 2
Elongation,
B-type(a>
electrode
R-type(a)
electrode
33.22
56.25
32.4
34.30
55.17
37.4
S5 B
S10B
S15B
S20B
S30B
S40B
S5 R
S15R
S40R
44.88
44.39
44.59
47.04
47.04
47.04
46.35
44.59
45.77
57.62
58.80
58.31
59.49
59.49
59.49
56.35
54.19
54.59
21.0
21.0
21.7
19.3
19.3
19.3
17.5
18.5
16.4
FEBRUARY
\\
ty
s^v
\
\
\\\\v
x/8
R
Fig. 6Shear stress distribution by Eq.(10)
62-s
1974
y>
Start)
fpata Input I
] Print
Subroutine
Input
InputJjataJ
Setup Overall
Matrix KT
Subroutine DM(Calculate D* )
Subroutine DPM (Calculate D* )
Subroutine QSRM (Calculate element
stiffness matrix K e ( e m
superpose
K
elem. o n K i )
Stiffness
4_
Setup Load Vector F.
M o d i f y KT by Support
I Condition
Calculate
= F
Subroutine
SOLVE
Subroutine
LDINCR
Subroutine
A . a<T
s = s* \i*S.
etc.,
Output ResuJisJ
" <r ^ - ~ ~
no ..
es
\
no,
"jt_
Plastic Behavior
1
. yes
Stop Step2>>
'
yes
Notations.
<
yes H 1
S = displacement
vector
T/8
Conclusion
It has been s h o w n that the strength
of transverse fillet welded joints
could be estimated by Eq. (7) satisfactorily in spite of theoretical shortcomings involved in the basis of its argument. A n elastic-plastic analysis by
the finite element technique made
herein seems to explain the reason
w h y the prediction by Eq. (7) agrees
w i t h tests results and thus to support
the validity of Eq. (7) from the theoretical side.
RESEARCH SUPPLEMENTl
63-s
t(
20
^T
L . J I
(a) Slits Along Contact Faces
Fig. 10 Comparison
Elastic
of stress
distributions
Range
985kN
6A8kN
( T = 4 4 t kN )
- --> tension
>- -^compression
observed
by Finite Element Method
Fig. 9 Distribution
of principal
stress
530kN
319 kN
T = 778 kN
T=840 kN
Ta 849 kN
3 Yield-flow Region
Fig. 11 Spread of plastic
region in a fillet
64-s I F E B R U A R Y
1974
Sirain-hardening Region
ob-
References
1. Spraragen, W . and Claussen, G. E.,
Static Tests of Fillet and Plug W e l d s , a
Review of Literature f r o m 1 9 3 2 to J a n u a r y
1, 1 9 4 0 , Welding Journal, A p r i l , 1 9 4 2 .
2. A m e r i c a n W a t e r w o r k s Association
Standard for Steel Tanks, Standard Pipes,
Reservoirs and Elevated Tanks for W a t e r
Storage, 1 9 5 9 ed., (for example).
3. Higgins, T. R. a n d Preece, F. R., " P r o posed W o r k i n g Stress for Fillet W e l d s in
Building C o n s t r u c t i o n , " Engineering
Journal, AISC, V o l . 6, No. 1, 1 9 6 9 .
4. Ligtenberg, F. K., I n t e r n a t i o n a l Test
Series, Final Report, Doc. X V - 2 4 2 - 6 8 ,
I.I.W., 1 9 6 8 .
5. Kato, B. and Naka, T., " D e f o r m a t i o n
and S t r e n g t h of End Fillet W e l d s , " Jour, of
the Faculty of Engineering,
University of
Tokyo, Vol. XXVIII, No. 3, 1 9 6 6 .
6. Timoshenko, S., Theory of
Elasticity,
M c G r a w - H i l l Book Co.
7. Kato, B., et al., " U l t i m a t e S t r e n g t h of
Fillet Welded J o i n t s , " Trans, of A r c h i t e c tural Institute of J a p a n , Oct. 1 9 6 8 , (in J a p anese).
8. Kato, B. and M o r i t a , K T h e S t r e n g t h
of Fillet W e l d e d J o i n t s , Doc. X V - 2 6 7 - 6 9 ,
I.I.W., 1 9 6 9 .
9. Pope, G. G., " T h e A p p l i c a t i o n of t h e
M a t r i x Displacement M e t h o d in Plane
Elasto-Plastic Problems," Proc. of t h e Conference held at W r i g h t - P a t t e r s o n A i r
Force Base, Ohio, Oct. 1 9 6 5 .
10. Yamada, Y et al, "Plastic StressStrain M a t r i x and its Application for t h e
Solution of Elastic-Plastic Problems by the
Finite Element M e t h o d , International
Journal of Mechanical
Sciences, Vol. 10, No.
5, May, 1 9 6 8 .
1 1 . Kato, B. and A o k i , H., " D e f o r m a t i o n
Capacity of Steel Plate E l e m e n t s , " Publications of IABSE, Vol. 3 0 - I , Zurich, 1 9 7 0 .
12. Kato, B., et al, " U l t i m a t e S t r e n g t h of
Transverse Fillet W e l d e d J o i n t s , " Trans,
of Architectural
Institute of Japan, August,
1 9 6 9 , (in Japanese).
13. Bierett, G. and G r i i n i n g , G., " S p a n nungszustand und Festigkeit von S t i r n kehlnahtverbindungen,
Stahlbau,
10,
1933.
WRC Bulletin
No. 184
June 1973
"Submerged-Arc-Weld Hardness and
Cracking in W e t Sulfide Service"
by D. J. Kotecki and D. G. Howden
WRC Bulletin
No. 185
July 1973
"Improved Discontinuity Detection Using ComputerAided Ultrasonic Pulse-Echo Techniques"
by J. R. Frederick and J. A. Seydel
The purpose of this project, sponsored by the Pressure Vessel Research Committee of the Welding Research Council, was to investigate means for obtaining
improved characterization of the size, shape and location of subsurface discontinuities in metals. This objective was met by applying computerized dataprocessing techniques to the signal obtained in conventional ultrasonic pulseecho systems. The principal benefits were improved signal-to-noise ratio and
resolution.
The price of WRC Bulletin 185 is $3.50 per copy. Orders should be sent to the
Welding Research Council, 345 East 47th Street, New York, N.Y. 10017.
WELDING RESEARCH S U P P L E M E N T !
65-s