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MISCELLANEOUS
Updated: 02/2012
For smooth speed control is most commonly used triac phase switching. According to the degree of opening of the triac,
control engine speed. But this applies only without load. With increasing load speed decreases, until in extreme cases
can also be stopping the engine. When load is increasing and a drop in speed will increase the current through the
motor. If we observe the current load (motor), we can increase the burden on larger opening angle of the triac and thus
adjust the speed to the present value. The whole process control triac and motor current monitoring can be implemented
dedicated integrated circuit U2008B ATMEL in DIL08 housing. Description of involvement with this speed controller circuit
is shown in the design manual.
Description
The control circuit is inserted into the mains supply to the engine. The heart of the circuit is an integrated circuit U2008B,
which contains all the functional blocks (voltage, current and limiting detector slow start, the phase control unit). The
circuit is synchronized with the network through a limiting resistor R3 (330k) to the input VSYNC (Pin 7). Power supply
circuit is electrically connected to the network, the voltage drop ensures its own reactance foil capacitor C4
(220nF/CFAC) performed at 275V.
The engine speed is set by potentiometer P1 (50k) in plastic (shaft). His runner is applied to the input control voltage
CTR (pin 3) from U2008B. TY1 triac (BTA12-700) phase is controlled from the output OUT (pin 8). Load current is sensed
as a voltage drop across the resistor R1 (0.05 ). Due to the currents flowing through the connected load and the two
alternatives are available for resistor R1. Be arranged in parallel pairs design 5W resistors (0.1 ), or a small piece of
resistance wire with a length of 1.7 cm (using two pieces of equal length, arranged in parallel). LC provides filtering
against noise, C1 (100nF/CFAC) and L1 (2.2 mH). Inductor L1 is 2.2 mH inductance and should be rated for at least 3A
current. Maximum engine power is limited to 600W.
The construction of the controller
Speed controller is constructed on one side printed circuit board measuring 50 x 47 mm. With the exception of the
potentiometer P1 (50k) for speed control does not have any involvement adjusters. With careful work, the regulator
should work on the first try. The actual performance element TY1 (BTA12-700) can be placed on a small anodized heat
sink type D02-BLK (13x9x19mm; 22K / W).
Because the controller circuit electrically connected to the network, it is necessary to ensure the revival of safety
principles and work done by the controller built into the insulated (plastic) boxes. They should not have to touch any
parts, except potentiometer P1.
Below schematic/project is updated and can regulate AC single phase induction motor up to 2kW, we use powerfull triac
BTA40/600B with continuous current of 25A.
Sorry, the Wayback Machine does not have this video archived.
Features
Full Wave Current Sensing
Compensated Mains Supply Variations
Variable Soft Start or Load-current Sensing
Voltage and Current Synchronization
Switchable Automatic Retriggering
Triggering Pulse Typically 125mA
Internal Supply-voltage Monitoring
Current Requirement >3mA
Applications
Low-cost Motor Control
Domestic Appliance
Description
The Atmel U2008B is designed as a phase-control circuit in bipolar technology. It enables load current detection as well
as mains-compensated phase control. Motor control with load-current feedback and overload protection are preferred
applications.
The BTA40 600B is suitable for general purpose AC power switching. The BTA40/600B can be used as ON/OFF
function in applications such as static relays, heating regulation, water heaters, induction motor starting circuits, welding
equipment or for phase control operation in high power motor speed controllers, soft start circuits Thanks to his clip
assembly technique, they provide a superior performance in surge current handling capabilities.
The circuit, which is conected directly to the mains, uses phase proportional control to eliminate current peaks at switch
ON. Thease peaks are also suppressed to some extent by varistor S20K275V. Use 16A slow blow fuse.
Download AC Motor Speed Control PCB
Download AC Single Phase Motor Speed Control - Altium Design files
Source: www.electronica.mk
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