Kit

MP400/300
Mustang 4800 Pressure Control
Replacement Kit

333390A

For replacing pressure control assembly for the MP400/300 and Mustang 4800 Airless
Paint Sprayers. For professional use only.

Kit 868025
120V, MP400 and Mustang 4800

Kit 868026
230V, MP400

Kit 868027
230V, MP300
3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual and in your Series A SL unit
manual. Save all instructions.

ti23319a

EN

Instructions

Instructions
Pressure Relief Procedure

4. Re-engage gun trigger lock and turn Prime Valve to

the open (priming) position.

Follow the Pressure Relief Procedure whenever

you see this symbol.

Closed
(Pressure)

Open
(Priming)

WARNING
This equipment stays pressurized until
pressure is manually relieved. To help
prevent serious injury from pressurized fluid,
such as skin injection, splashing fluid and
moving parts, follow the Pressure Relief
Procedure when you stop spraying and
before cleaning, checking, or servicing the
equipment.

1. Engage the gun trigger lock. Refer to the separate

instruction manual provided with gun for safety features and how to engage the trigger lock.
2. Turn the unit off.
3. Disengage the gun trigger lock and trigger the gun
to relieve residual fluid pressure.

ti17403a

NOTE: The valve handle can move both clockwise and

counter clockwise and can face different directions.
5. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction.

Pressure Control
Assembly Replacement
Removal

Hold metal part of the gun in contact with grounded

metal pail. Use minimum pressure.
1. Relieve pressure, page 2. Disconnect power cord
from outlet.
2. Unlatch and remove pressure control wire cover
(22).
ti15989a

22

ti23310a

333390A

Pressure Control Assembly Replacement

3. Remove rubber seal (27) from terminal box (26).

27

26

Installation
NOTE: Inspect pressure control assembly before installation to verify the o-ring is installed and in place.
1. Apply thread adhesive to the pressure control (20)
threads.

20
ti23311a

4. Disconnect pressure switch connector from control

board.
ti23314a

2. Thread the pressure control assembly (20) into

sprayer. Torque to 150 in-lbs (17.0 Nm).

ti23312a

5. Turn the pressure control (20) counter clockwise to

access the flats on either side.
6. Using a wrench loosen and unscrew pressure control assembly.

ti23315a

20

3. Connect pressure control assembly connector (A) to

control board opening of terminal box.

ti23313a

NOTE: If you plan to reuse the pressure control assembly, be careful not to damage or tangle the wire while
unscrewing the assembly.
7. Remove pressure control assembly.
333390A

Pressure Control Assembly Replacement

4. Insert rubber seal (27) into opening of terminal box

(26).

26
27

5. Re-attach pressure control wire cover (22) making

sure the whole wire is in the cover.

22

ti23310a

NOTE: Be careful when tightening pressure control

knob that wires do not get pinched between the pressure control assembly and pump.
6. Turn the pressure control (20) clockwise to the maximum pressure position.
7. Apply label (4) to pressure control (20).
NOTE: When properly positioned, the function indicator
(fi) and hi-spray position symbol on pressure control
label (cl) are aligned.

fi

20
cl

ti10041a

333390A

Parts

Parts

1
ti23320a

Ref.
1
3
4

Part
Number Description
CONTROL, pressure, diaphragm
LABEL, control
LABEL, control, magnum

333390A

Qty
1
1
1

TO Place An Order Or For Service, contact your Airlessco distributor,

or call 1-800-223-8212 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Airlessco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original Instructions. This manual contains English. MM 333390
AIRLESSCO 3501 N. 4TH AVENUE SIOUX FALLS, SD 57104 USA
Copyright 2014, Airlessco. All Airlessco Manufacturing locations are registered to ISO 9001.
Revision A - March 2014