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Congratulations on becoming the proud owner of a Bajaj Pulsar 150 DTS-i motorcycle, one of the finest motorcycles
in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this Owner's
Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements. This will
ensure you a long and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the
periodic maintenance services which includes 3 Free and 4 Paid services. We earnestly advise you to avail all these
services at any of our Vehicle Dealers or Authorised Service Centres as per the schedule contained in this booklet
Your Bajaj Pulsar 150 DTS-i comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier from the
date of sale. For details please refer to Warranty : Scope & Limits given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centre only. They are well
equipped with all necessary facilities / genuine parts / oil and trained manpower will ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us on our toll free no.
/ e-mail mentioned on front cover inner page of this manual.
Thank you for choosing a Bajaj and wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description
Identification Data..........................................................................................................................................................................1
Technical Specifications................................................................................................................................................................ 2
Location of Parts........................................................................................................................................................................... 3
How to Ride your Bike................................................................................................................................................................11
Running In....................................................................................................................................................................... 11
Riding the Bike................................................................................................................................................................11
Fuel Saving Tips............................................................................................................................................................. 13
Safe Riding Tips.......................................................................................................................................................................... 14
General Maintenance Information...............................................................................................................................................15
Engine Oil........................................................................................................................................................................15
Battery..............................................................................................................................................................................17
Monsoon Care................................................................................................................................................................ 18
Daily Safety Checks.....................................................................................................................................................................19
Non-use Maintenance................................................................................................................................................................. 20
Periodic Maintenance / Lubrication Chart................................................................................................................................. 21
Schedule for Periodic Part Replacement...................................................................................................................................24
Warranty : Scope & Limits......................................................................................................................................................... 28
Service Records...........................................................................................................................................................................31
Battery Warranty Card.....................................................................................................................................................................
Service Coupons
DOC. NO.: 71110997
Notice
The description and illustration in this booklet are not to be taken as binding on the manufacturers.
The essential features of the type described and illustrated herein remaining unaltered.
Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this
booklet upto-date.
Modifications on the vehicle, parts or accessories as may be convenient and necessary.
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. These are the unique alpha-numeric codes to
identify your vehicle from others of the same model and type.
Technical Specifications
Engine
Tyre Size
Front
Rear
Tyre Pressure
Front
Rear (Solo)
Rear (Pillion)
Electrical System
Head Lamp
Pilot Lamp
Tail /Stop Lamp
Turn Signal Lamp
Neutral Indicator Lamp
Hi Beam Indicator Lamp
Turn Pilot Indicator Lamp
Side Stand Indi. Lamp
Speedometer Lamp
Rear No. Plate Lamp
Horn
Battery
Vehicle Kerb Weight
Gross Vehicle Weight
Climbing Ability
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Location of Parts
1
5
6
8
9
10
11
12
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
:
:
:
:
:
:
:
:
:
:
Fuel level indicator shows available fuel in fuel tank & Reserve indicator also.
It shows the engine speed in RPM.
The Odometer shows the total distance that the vehicle has accumulated.
Key operated switch for Ignition ON/OFF & locking handle bar.
It shows battery charge condition.
The vehicle speed will be display by digit.
Both trip meter can be reset to zero by pressing the button.
The Trip meter shows the distance traveled since it was last reset to zero.
When Side stand is ON, the Side stand indicator will lit.
When the transmission is in Neutral & Ignition switch ON, the Neutral
indicator is lit.
: When Turn signal switch is turned to Left or Right, Turn pilot indicator - LH
or RH will flash.
: When Headlight is ON & Hi beam is selected with engine running, Hi beam
indicator will be lit.
Location of Parts
OFF
ON
Location of Parts
Fuel
Tap
Fuel Tank
Cap
OFF
RES
ON
Fuel Tap
Fuel
ON
RES
OFF
To open the fuel tank cap, lift the flap, insert the
key in the lock and turn it clockwise.
To lock Fuel Tank Cap gently press the cap.
Location of Parts
A
D
B
C
C. Horn Button : (
: High Beam
: Low beam
Location of Parts
F. Starter Button :
Starter button operates the electric starter when
clutch lever is depressed with transmission in any
gear.
E
F
Location of Parts
D
B
Insert the key into the cover lock and turn the key
clockwise & pull the Side Cover out from the
bottom.
Pull front side of Side Cover to release Lug (A)
provided on Side Cover from hole (B) provided on
Fuel Tank.
Slide the Side Cover forward (towards the engine)
to release slot (D) provided on rear side of Side
cover from bracket with rubber cap (C) provided on
Chassis.
Take out Side Cover.
Location of Parts
Tool Kit
Battery
Battery
Location of Parts
A
3
4
2
Fig. B
Fig. C
Removal of Seat
Fitment of Seat
10
Kms
1st
2nd
3rd
4th
0 - 1000
15
30
45
55
65
1000 - 2000
20
40
55
65
75
5th
Before starting the vehicle and with the ignition key off,
adhere to the following first thing in the morning or after
a long period of non-use (whichever is the case).
Depress the clutch lever completely. Kick the kick lever
all the way down to its stop, briskly a couple of times.
Release the clutch lever.
11
A : Choke OFF
B : Choke ON
5
4
3
2
N
Moving Off :
Shifting Gears :
Braking :
12
Parking :
13
Spark plug
Air filter
Engine oil
Brakes
Clutch
Tyre pressure
Carburettor
14
15
B : Oil Level
Inspection
Window
Recommended Oil :
Bajaj DTS-i 10000 a high performance
engine oil developed by Bajaj auto,
specially formulated for vehicles with DTS-i
engine.
Replacement
Frequency*
Wheel Puncture :
Tyre Pressure :
Keep appropriate tyre pressure as mentioned below to
increase life of the tyre & for better fuel consumption.
Front
Rear (Solo)
16
Spark Plug
17
: 0.6~0.8 mm.
: CHAMPION RG 4 HC (2 Nos.)
18
What to check
Check for
Fuel
Engine Oil
Throttle
Steering Lock
19
Correct operation.
What to check
Check for
Brakes
Drive chain
Lighting
Horn
Correct functions.
Steering
1. Smoothness.
2. No restriction of movement.
3. Not Loose / Tight.
Clutch
Side and
Centre Stand
Tyres
1. Correct pressure.
2. Adequate tread depth.
3. No cracks or cuts.
Mirrors
Correct position.
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle remains
off road for a longer duration (more than 15 days**). The
correct and careful non-use maintenance carried out
before storing the vehicle will prevent the vehicle from
rusting and from such other non-operational damages
like fire hazards.
** For Battery :
a. Remove battery and keep it on wooden plank, in
properly ventilated area.
b. Before taking the vehicle for use.
20
Sr. Operation
No.
1.
Servicing
Kms
1st
2nd
750
3rd
4th
5th
6th
7th
3
3
3
3
3
3
3
1st - 750 Kms / 30 Days
2nd onward @5000 Kms
Servicing
2.
3.
4.
5.
CL
CL
CL
CL
CL
6.
Replace at every
oil change
C, A, R
C, A
C, A
C, A
C, A
C, A
CL, R
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
7.
8.
V
V
9.
10.
CL
11.
12.
C, R
CL
CL
13.
Fuel pipes
C, R
14.
C, A
C, A
C, A
C, A
C, A
C, A
CL
C
CL
C, A
C, A
15.
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
16.
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
21
*For any other brand of oil (SAE 20W50 API SL JASO MA grade) drain interval is 5000 kms.
V
V
More frequent cleaning may be required when driving in dusty condition.
RECOMMENDED FREQUENCY
Servicing
Kms
1st
2nd
750
C, A
C, A
C, A
C, A
C, A
C, A
C, A
CL
CL
CL, R
CL
CL
CL, R
C, A
C, A
C, A
C, A
C, A
17.
C, A
18.
CL, R
19.
C, A, R
C, A
3rd
4th
5th
6th
7th
20.
21.
C, R
22.
23.
24.
Steering play
25.
C, R
L
C, A
L
C, A
C, A
C, L, R
C, A
C, A
C,L,R
L
C, A
C, A
C,L,R
C, A
C,L,R
26.
C, T
C, T
C, T
C, T
C, T
C, T
C, T
C, T
27.
C, T
C, T
C, T
C, T
C, T
C, T
C, T
C, T
28.
C, R
29.
CL
30.
CL
31.
32.
R
C, A, L
C, R
CL
CL
CL
C, R
CL
CL
CL
C, R
CL
CL
CL
R
C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L
22
34.
35.
RECOMMENDED FREQUENCY
Servicing
Kms
1st
2nd
750
3rd
4th
5th
6th
7th
CL, L
CL, L
CL, L
CL, L
C, R
36.
C, L
37.
C, R
38.
C, L
C, R
C, R
C, R
C, R
39.
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
40.
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
41.
C, A
42.
CL, R
43.
CL
44.
General lubrication
45.
46.
C, A
CL, R
CL
L
CL, R
CL
CL
L
L
R
23
Kms limit
Days
1st Free
500 ~ 750
30 - 45
2nd Free
4500 ~ 5000
240 Days
Item Description
Engine Oil
Engine Oil Filter / Paper Oil Filter
NIL
Engine Oil
3rd Free
9500 ~ 10000
240 Days
14500 ~ 15000
1
NIL
1000 ml
1
Spark Plug
1st Paid
1000 ml
120 Days
from
last service
Qty
1
2 Nos.
24
Kms limit
Days
Item Description
Engine Oil
2nd Paid
19500 ~ 20000
120 Days
from last
service
24500 ~ 25000
Fuel Pipes
NIL
Engine Oil
4th Paid
29500 ~ 30000
25
1000 ml
Qty
300 ml
NIL
1000 ml
1
2 Nos.
Kms limit
Days
Item Description
Air Cleaner Element
4th Paid
29500 ~ 30000
120 Days
from last
service
Qty
75 ml
26
28
29
oil at specified
drain interval of
SAE20W50 API
interval).
Part C :
Further this warranty is NOT applicable to :
1. Normal maintenance operations like brake & clutch
adjustments, cleaning of fuel system, engine tune-up
or such other adjustments.
2. Parts subjected to normal wear & tear like Clutch
Plates, Brake Shoes, Chain, Sprockets, Fork Oil
Seal, Spark Plug, Control Cables, Brake Pad..
3. Replacement of electrical items like self-starts wear
and tear items (if fitted), bulbs & rubber components
like grommets, O rings, bellows as well as filters,
packings, gaskets, fasteners etc.
4. Painted parts. Only blistering or peeling off of paint
film are covered under warranty. Any defect arising
out of external damages or due to usage of
protective covers / additional protective coatings
adverse atmospheric condition etc. is not allow like
under warranty.
5. All consumables like Engine oil, Fork oil, Brake Oil,
Grease etc. are chargeable to customer.
6. Any defect arising due to above consumables not
changed as per scheduled or if used other than the
recommended one.
8.
9.
10.
11.
12.
13.
14.
30
Always
For economical
maintenance cost
Insist
parts
on
Genuinity Test
Scratch Hologram to find Genuine
Patrial transparent Hologram
Genuine
03100802
CLUTCH BOX
P0001
PACKAGING MONTH
MAY 2003
QTY. 1 NO.
57.43
55.58
Golden Hologram
Price Label