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David K. Barton
ANRO Engineering
450 Bedford Street
Lexington, MA 02173
SURFACE-TO-AIR
MISSILE SYSTEM DESIGN
SA-I2 Field Army Defense System
Two major SAM systems provide examples of Russian radar design
practice. The SA-12 field army defense system, Russian designation
S300V, was designed to defend tactical army forces and their support
facilities against tactical ballistic missiles (TBMs), cruise missiles (CMs),
aerodynamic missiles, aeroballistic missiles such as the U.S. short-range
attack missile (SRAM), and conventional aircraft [l].The system uses two
types of interceptor missile, each carried on it transporter-erector-launcherradar (TELAR), Figs. 1 and 2. The missiles are identical except for a
larger booster on the Giant, which gives it a maximum velocity of 2500 m/
s, compared to 1700 m/s for the smaller Gladiator missile (NATO names
for the Russian equipment will be used here, rather than the Russian type
numbers). The missile is launched vertically from its cannister to about 25
m altitude and then oriented along its initial trajectory by reaction motors
prior to firing of the main motor. This gives a 360 field of fire without use
of the cumbersome trainable launchers characteristic of U.S. systems.
Both types of interceptor are guided by a multitarget tracking phased
array, Grill Pan (Fig. 3), which provides target data for prelaunch loading
into the missile of approximate midcourse inertial guidance data, for
Figure 2 SA-I2 TELAR for the larger Giant interceptor, two of which are
carried i n cannisters, erected for vertical launch.
Figure 3 SA-I2 Grill Pan, an X-band multitarget tracking radar. The Bill
Board surveillance radar is behind Grill Pan.
Figure 1 SA-12 TELAR for the smaller Gladiator interceptor, four of which
are c a n i d i n cannisters, erected for vertical launch.
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$4.000 (1995 IEEE)
radio links, with telescopic antenna masts mounted on each vehicle. Each
vehicle also has onboard navigation equipment which provides a horizon
and North reference and parallax correction. Power is supplied by gas
turbines wiih 125 kVA capacity at 400 Hz in the radars, 65 kVA in the
TELARs and command post, each having backup from an alternator
mounted on the vehicle engine.
Figure 6 Flap Lid X-band multitarget tracking and fire control radar, used
for guidance of SA-10 missiles.
Figure 7 Big Bird S-hand 3D surveillance radar, used in the SA-IO system
for targets at medium and high altitude.
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Figure 8 Top Dome X-band multitarget fire control radar for SA-N-6 naval
History of Development
Historically, the SA-12 and SA-10 systems were developed in a
competitive program for the S300 system, with a decision on which
system to produce planned after testing of prototypes. The test results
showed the SA-12 to have superior mobility and performance against
TBMs, while SA-10 was judged superior against cruise missiles and other
targets at low altitude. As a result, both systems were placed in
production, with SA-10 leading in time and numbers of units produced.
Continued improvements were made in both systems, increasing the
overlap of their capabilities. Thus we see an example within Soviet (and
now Russian) military system development of competition leading to cost
reduction and performance improvement, while the U.S. carried forward a
single program without competition (and with predictable results in terms
of cost, effectiveness, and obsolescence). Another example of the Russian
approach is the use of a common missile for land and naval systems.
While the basic radar approach used for the two applications is similar,
the Russian naval systems appear to prefer the space-fed reflectarray
antenna to the space-fed lens.
Space-Fed Arrays
Westem developers of phased array radars have, since 1960, been
preoccupied with constrained-feed designs (for a discussion of altemative
feed methods, see [3, 41). Only the Patriot radar has achieved production
status with a space-fed array. The Missile Site Radar of the Safeguard
AMB system used a space-fed lens at a very high power level, but only
two were built and these have been decommissioned. An instrumentation
radar, the Multiple Object Tracking Radar, has been built by RCA/GE/
Martin-Marietta to replace or supplement radars of the AN/FPS-16 class
at missile test ranges, but only four have been delivered. In spite of its use
of a space-fed lens, the cost of this radar has discouraged wider
application. The major Westem designers and users of, and writers on,
phased arrays tend to ignore or reject the space-fed approach. One major
U S . engineering organization, with heavy influence on govemment
studies, contributed as recently as 1988 the judgment that space-feed
techniques were not sufficiently mature to be considered as an early
option for large antennas in space-based radar. A major course in phased
array antennas, conducted in 1993-94 by the IEEE, did not even include
mention of the space-fed array in its detailed outline of subjects. Such
attitudes in Westem radar engineering have left the development of
advanced space-fed array technology almost entirely to Russian engineers,
and they have moved vigorously into the void.
The primary advantage of space feed is its elimination of multiple
couplers and transmission lines as sources of loss, mismatch, weight, and
cost in the array. These components are replaced by feed homs in the
focal plane of a lens or reflector composed of phase-shifting elements.
The elements are coupled through space to the feed, as well as to the
target. In a reflectarray (Fig. 9), there is only one set of radiators on the
elements, illuminated by the hom, radiating into (and receiving from) the
beam in space. A short circuit at the end of each phase shifter retums the
wave to space, with twice the one-way phase shift. Obviously, the phase
shifter must be reciprocal, and this is accomplished using a circularly
polarized wave through a Faraday rotator phase shifting element. A righthand polarization at the input is converted to left-hand at the short circuit,
and vice-versa.
LOW-COST,
HIGH-PERFORMANCE
ARRAY RADARS
The fire control radars of the SA-12 and SA-10 systems (and of SA-N6) illustrate a unique Russian approach to modem, high-fire-power SAM
systems, achieved at relatively low cost. (While no radar having twocoordinate electronic scan is actually low in cost, there are significant cost
differences between the several design options, as will be described
below.) The major features of the Russian multitarget fire control radars
are :
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Figure 9 Cross Swords K,-band multitarget naval fire control radar, using
Figure 10 Phase shifting element group from the SA-10 Flap Lid radar.
The common objections of Western engineers to the space feed are that
the illumination cannot be controlled accurately by simple hom structures
(e.g., to produce Taylor and Bayliss illuminations), spillover loss and
sidelobes may be produced when the hom illuminates the edges of the
array structure, and mismatch losses at the face are doubled by the spacefeed geometry. However, the design of multimode hom structures has
been carried by the Russian designers to the point that low-sidelobe
illuminations with negligible spillover are available. They have used the
thirty years since appearance of Hannan's classic paper [5] to make
advancements in this important area of antenna technology. Careful
design of the radiating elements can hold the two-way reflection losses to
the order of 0.1 dB over the angles used for feeding and beam scanning.
Advantages of space feed, in addition to its simplicity, lie in the ability
to form multiple beams, both for monopulse tracking and for simultaneous
search over several beamwidths with long dwells (see below). In future
developments, additional beamports in the focal plane may be
implemented to support adaptive nulling systems, making use of the high
gain of the full aperture and simplifying the control algorithms.
Mechanically, the fact that there are no RF lines coupled to the array
face makes it possible to fold the array without using rotary joints and
without opening the waveguide ends to extemal contaminants. The
elimination of lines and couplers simplifies the array structure and its
mechanical supports. Individual array elements are accessible for removal
and inspection, and no RF connectors are involved in this process. These
considerations are not of great importance in large (e.g., UHF) arrays
using active modules, and in such arrays (e.g., Pave Paws) the
accessibility of modules is actually better than would have been the case if
a space-fed lens had been used. However, for the tactical array radar it
must be concluded that a space-fed system has major advantages.
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1
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Spectral density
Rain (chaff)at target
Second-time-aroundrain (chaff)
Third-timearound chaff
Target filter
Surface wind
Voltage
response
at PRFl
Voltage
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300
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~Revisit interval
Wavelength
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Symbol
Western
System
Russian
System
Relative
andunits
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The SA-10 (and SA-N-6) have the option of command guidance all the
way. In these systems, illumination is provided by the fire control radar,
time-shared with the tracking bursts.
Surveillance Radars
Several types of surveillance radar have been designed to support the
fire control radars of the Russian systems. In the SA-10 system, the CW
horizon search radar is collocated with the Flap Lid and launchers. The
radar uses the dual antennas required for CW operation, and these are of
the conventional hom-fed reflector type, elevated on a 25-m tower to
maximize low-altitude coverage. The transmitter and receiver are
mounted with the antenna to minimize losses. The number of radar
vehicles per site is thus doubled, and cost increased by a factor near 1.5.
For the entire radar-missile complex, the vehicle count (assuming four
launchers) is increased by 6/5 = 1.2 by the presence of the horizonscanning radar.
At the regimental level, considering one command post and three or
four fire control sites, a 3D surveillance radar (Fig. 7) is used, feeding data
to the command post. The Big Bird is a space-fed lens array, providing
two-coordinate electronic scan along with mechanical rotation through
360 deg. A single pencil beam is scanned in elevation, at an azimuth 30
deg in advance of broadside. Following a target detection, a confirmation
beam at broadside is scheduled for the azimuth and elevation of the
original detection, and confirmation will occur 30 deg after detection. If
the target is c o n f i e d , further track dwells are scheduled every 180 deg
of rotation, the first of these occurring 210 deg after initial detection,
using the horn on the opposite side of the lens array. Thus, the track-whilescan (TWS) data rate is twice the normal search rate, and TWS energy can
be increased by dwelling longer, as may be needed against jamming. The
regimental command post also exchanges data with external surveillance
networks, feeding these data to the fire control sites along with target
assignments and missile launch commands.
The 3D surveillance radar increases the vehicle count per fire control
site by 0.33 (assuming three sites), to 6.33 per site, compared to five if an
W A R and four launchers were used. This increase, 6.3315 = 1.27,
appears entirely reasonable when considering the increased capability of
the resulting system over that provided by an MFAR. However, it must be
noted that the S-band 3D radar with MTI clutter rejection has no more
capability against clutter than the corresponding Westem designs, and this
constitutes an important limitation in all the systems.
The SA-12 system has two surveillance radars at the regimental level.
The Bill Board (Fig. 4) uses an elevation-scanning pencil beam, with
mechanical rotation in azimuth, and is similar to many Westem systems in
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IEEE INTERNATIONAL RADAR CONFERENCE
its capability and limitations. Its large aperture provides greater search
capability than Westem MFARs. If a sector less than 360 deg is assigned
for search, the antenna may be sector scanned, with some loss in time for
reversal of rotation at each edge of the sector.
The High Screen (Fig. 5) was designed primarily for TBM sector
search, using a 20,000-element X-band array with 20 kW average power.
The inherent flexibility of the two-coordinate electronically scanned array
makes it an excellent candidate for this search assignment, since all a
priori information on possible target trajectories can be exploited to
concentrate the search resources in the appropriate sector. This radar can
also provide specialized search functions near the horizon or in jammed
sectors, for airborne targets. These are the advantages normally advertised
for MFARs, but when assigned to a separate radar they can be performed
without compromising the performance of the fire control tracker. The
high-PRF waveforms needed to perform these functions against low-RCS
target in a clutter environment also contribute to the effectiveness of the
Russian radar.
CONCLUSIONS
1. Russian system designers recognized, twenty years ago, that Ihe
prirnaq role of two-coordinate scanning phased arrays was for increased
firepower in multitarget tracking and engagement, rather than for
"multifunction" operation.
2. High-performance, efficient trackers have been designed, exploiting
modem technology in the areas of arrays, stable transmitters and
receivers, and digital signal processors.
3. Supplementary search radars have been provided, using rotating
phased array (3D) technology, low-frequency rotating systems, and, for
TBM search, two-coordinate phased arrays.
4. Clutter problems have been solved with high-PRF waveforms and
processing, providing rejection of moving clutter as well as surface
clutter, while preserving the ability to detect low-RCS targets.
5. Land-based and naval systems have been developed around common
missile designs, reducing cost and development time.
6. Acceptance of disciplined requirements has permitted acceptance of
various options for cost reduction, making economically feasible the largescale production of the Russian surface-to-air missile systems.
REFERENCES
[ I ] V. P. Efremov, "SA-12 System Overview," seminar at IEEE
National Radar Conf., 29-31 March, 1994, Atlanta, GA.
[2] S. A. Barsukova, "Low Cost Techniques in Phased Array
Antennas," seminar at IEEE National Radar Conf., 29-31 March, 1994,
Atlanta, GA.
[3] T. C. Cheston and J. Frank, "Array Antennas," Chap. 7 in Radar
Handbook, M. I. Skolnik (ed.), McGraw-Hill, 1990.
[4] D. K. Barton, Modem Radar System Analysis, Artech House, 1988,
Chap. 4.
[SI P. W. Hannan, "Optimum Feeds for All Three Modes of a
Monopulse Antenna," IEEE Tuans. AP-16, No. 5 , Sept. 1961, pp. 444461.