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20 steht ein informativer Text zur abgebildeten Grafik. Dies ist ein Blindtext, hier steht ein informativer Text
Welding
range Text
extended
by
zur abgebildeten Grafik. Dies ist ein Blindtext, hier steht
ein informativer
zur abgebildeten
Grafik.
the alform welding system
15
10
5
0
alform 700 M
1300
1200
1100
1000
Rm [MPa]
900
800
700
600
500
400
Rm
300
Rm requirement
200
100
0
alform 700 M
alform 900 x-treme
240
220
HAZ
WM
BM
Requirement
200
180
160
140
120
100
80
60
40
20
0
alform 960 x-treme
alform 700 M
alform 900 x-treme
alform 700 M
Process
Filler materials
Protective gas
M21
(e.g. Corgon 18, ...)
GMAW
GMAW
5 20
M21
(e.g. Corgon 18, ...)
5 12
5 20
M21
(e.g. Corgon 18, ...)
_1), 2)
_3)
M20
(e.g. Corgon 10, ...)
GMAW
e.g. Union X96, BHLER X90-IG, ...
ER 120 S-G wires (acc. to AWS A 5.28)
5 20
_1), 2)
t8/5 Range
[s] 4)
_3)
M20
(e.g. Corgon 10, ...)
GMAW
e.g. BHLER X90-IG, Union X96, ...
ER 120 S-G wires (acc. to AWS A 5.28)
Interpass
temperatures
[C]
5 25
_1), 2)
Recommended
preheating
[C]
_3)
M20
(e.g. Corgon 10, ...)
5 12
M21
(e.g. Corgon 18, ...)
_1), 2)
M20
(e.g. Corgon 10, ...)
_3)
5 20
Process
Filler materials
GMAW
e.g. BHLER X70-IG, Union X85, ...
ER 110 S-G wires (acc. to AWS A 5.28)
SAW
Protective gas
Interpass
temperatures
[C] 3)
t8/5 Range
[s] 4)
60 150
150
3 15
60 150
150
3 12
M21
(e.g. Corgon 18, ...)
Recommended
preheating
[C] 1), 2)
---
SMAW
e.g. Phnix SHNi2K 100, ...
E11018-G-electrodes (acc. to AWS A 5.5)
BHLER alform 960-IG
ER 120 S-G wires (acc. to AWS A 5.28)
GMAW
e.g. Union X96, Union X90-IG, ...
ER 120 S-G wires (acc. to AWS A 5.28)
M21
(e.g. Corgon 18, ...)
---
SMAW
e.g. Phnix SHNi2K 130, ...
E12018-G electrodes (acc. to AWS A 5.5)
1) Edge drying is recommended at 60 C directly before welding, see also Technical Terms of Delivery of voestalpine Grobblech GmbH.
2) Pre-heating according to EN 1011-2 is recommended for complex welded structures (such as out-of-position welds, high number of weld seams, ...), depending on plate thickness and H2 consumption.
3) An interpass temperature below 150 C is recommended for special requirements in strength and toughness of the weld metal and in the weld joint.
4) Measured cooling time t8/5 (seconds) by means of thermocouple submerged into the melt.
The information and product properties contained in this printed material are non-binding and serve the exclusive purpose of technical orientation. They do not replace individual consultation provided by our sales and customer service teams.
The information and product properties contained in this brochure are guaranteed only when specifically and contractually stipulated. Not responsible for printing errors or technical changes. Duplication in part or in whole is subject to explicit
written permission by voestalpine Stahl GmbH.
The alform welding system provides best results during the GMAW welding of heavy plates. The welded joint in
thermomechanically rolled base materials and high-strength filler metals guarantees high strength and excellent
toughness.
Strength
Position of fracture in cross-pass specimen:
Base material
Rp 0.2
Rm
Strength (MPa)
1000
WM t
900
Rm
requirement
800
WM b
700
600
WJC
500
WM t+b
400
BMC
BML
WM t
WM b
WJC
BML
BMC
BML
BMC
WM t
WM b
WJC
Toughness
GMAW notch-impact energy of welding specimen
30 mm alform plate 700 M + BHLER alform 700-IG
Sample 1
Sample 2
Sample 3
300
-20 C
WM t
200
HAZ
WM b
150
100
Requirement
50
0
BM
WM t
WM b
HAZ
Welding data
Welding position/application:
t/3
30
250
50
Root gap = 2 to 4 mm
was developed jointly by voestalpine Stahl and the voestalpine affiliate Bhler Welding. The worlds first system to combine steel and
filler metal opens new dimensions with respect to utilization of material potential.
06/2012
www.boehler-welding.com
EN ISO 18276-A: T 69 5 Mn2NiCrMo M M 1 H5
AWS A5.28:
E110C-K4H4
AWS A5.28M:
E76C-K4H4
BHLER
alform 700-MC
GMAW metal cored wire, high strength
Description
The alform 700-MC metal cored wire is developed for shielded arc welding of thermo mechanically
produced fine grained structural steels. A high sophisticated metallurgy combined with a very precise
production technology results in high strength combined with very good toughness behaviour. This
tubular wire possesses higher rigidity as a result it offers exact ignition and excellent feeding
characteristic. Due to the technology metal cored wire ensures low diffusible hydrogen content of <3 ml/
100g. This metal cored wire is designed for welding under mixture gas (Ar+CO2) in PA and PB-position.
Good results were also achieved after using alternative gases CO2, 8-10% CO2 + Ar and different
welding positions (PG). This filler material is used for high strength steel constructions, crane and vehicle
manufacturing, for ship building, offshore applications and also for penstocks.
wt-%
Si
0.7
Mn
1.6
Cr
0.35
Ni
2.0
Mo
0.3
u (acc. to EN ISO)
770 ( 690)
830 (770-940)
18
( 17)
145
63
( 47)
u (acc. to AWS)
770 ( 680)
830 ( 760)
18
( 15)
145
63
( 27)
Operating Data
Redrying if necessary:
150C/24h
shielding gases:
Argon + 15-25% CO2
mm
1.2
Base Materials
S690 and higher strength grades, thermo mechanically treated fine grain steels
aligned to alform 700 M
17.10.2012