Compact Hydro General 2009 E-N

COMPACT HYDRO
ANDRITZ HYDRO
Organization
ANDRITZ HYDRO
Compact Hydro
Service & Rehab
Central Functions
Large Hydro
www.andritz-hydro.com
Pumps
Turbogenerator
Compact Hydro
COMPACT HYDRO
is a global supplier of turnkey electromechanical equipment and
services Water to Wire for hydropower plants of small and
medium size with outputs up to 30 MW per unit.
Compact Hydro
Main Features
Modular Water to Wire solutions up

to 30 MW per unit
Every week another two Compact Hydro units

start to produce energy somewhere around
the globe
4
Clean & renewable energy
Low environmental impact
Low investment cost
Pre-assembly at workshop
Single source of supply
Modular design
Short installation & commissioning
Compact Hydro
Water to Wire (W2W) Concept
River
Lake
Water
Scope of
Supply
Dam
Intake
Penstock
Turbine
Inlet Valve
Governor
Generator
AVR
Civil
Turbine
Generator
Automation
Control
Protection
Cooling
Lubrication
Aux.Transfo.
ACP
Auxiliaries
COMPACT HYDRO Program
Step-Up Transfo.
Switchyard
HV Line
High
Voltage
Power Grid
- industrial
- domestic
Wire
Compact Hydro
Water to Wire (W2W): Products & Services
EQUIPMENT
Turbine
Generator
Automation
Control
Protection
Station supply
Transformer
MV-switchgear
SERVICES
Installation
Testing
Commissioning
Training
Compact Hydro
Quality
All operational divisions and subsidiaries are certified

according to the ISO 9001 Standard
Quality
you
can
rely
on!
Compact Hydro
Application Range
Compact Hydro
Compact application range
The range of products and services is developed around the 3 main types of
turbines, Axial, Francis and Pelton and covers a head ranging from 2 up to 1,000
meters with a unit output up to 10 MW for Axial and up to 30 MW for Francis and
Pelton.
The range of products includes in addition to the turbine itself, all or part of the
electromechanical equipment within the powerhouse such as generator, inlet valve,
governor, controls, switchgear, transformer.
Head:
Output:
H 35 m
P 10 MW
Head:
Output:
H 300 m
P 30 MW
Head:
Output:
H 1,000 m
P 30 MW
Compact Hydro
Axial Turbines
Head:
Output:
H 35 m
P 10 MW
Horizontal, vertical and inclined shaft

3 - 6 blades
Single or double regulation
Model tested runners
Flat efficiency curve
optimized annual energy
various configurations to fit site
conditions (belt and bevel gear bulb,
EcoBulb, bulb, pit, tubular CAT and S)
10
Compact Hydro
Axial Turbines
Belt Drive Bulb
Double regulated turbine

Optimized energy production
High speed generator
Very low operating noise level
Short installation time
Compact power house structure
Application range
Head
2 to 5 m
Discharge
6 to 25 m/s
Output
up to 600 kW
Runner diameter 1,450 to 1,950 mm
11
Compact Hydro
Selected References
Belt Drive Bulb
Plant
12
Country
N of Axis Runner
units
[mm]
P
[kW]
H
[m]
Speed
[rpm]
Reichenbach Germany
1,450
390
3.4
270 / 750
Steinbach
Austria
1,950
610
2.8
176 / 500
Niefern
Germany
1,700
260
2.0
175 / 750
Truchtlaching Germany
1,950
360
2.1
144 / 600
Cainsdorf
Germany
1,700
500
3.5
196 / 600
Ettringen
Germany
1,450
390
3.2
248 / 750
Paradieswehr Germany
1,700
315
2.1
170 / 750
Niklashausen Germany
1,450
210
2.3
208 / 760
Martinszell
Germany
1,950
400
2.3
165 / 600
Penig
Germany
1,950
520
2.8
176 / 500
Compact Hydro
Axial Turbines Bevel Gear Bulb

Application range
Head
2 to 12 m
Discharge
6 to 50 m/s
Output
up to 2,600 kW
Runner diameter 1200 to 2,600 mm
13
Compact Hydro
Selected References
Bevel Gear Bulb
Country
Karlsruhe
Germany
1,950
1.7
8.3
205 / 750
Mitloedi
Switzerland
1,950
0.9
4.7
197 / 750
Troja
Czechia
2,600
1,0
2.9
145 / 600
Muehlefuhr
Switzerland
1,950
0.8
4.2
182 / 750
Gitani
Greece
2,150
2.2
8.9
218 / 750
Tumringen
Germany
1,450
0.7
6.3
270 / 750
Terzo
Italy
1,000
0.4
7.5
487 / 750
Hochwuhr
Austria
1,950
2.2
9.6
239 / 750
Srednogortzi
Bulgaria
1,450
0.8
7.3
304 / 750
2,250
1,6
6,6
165 / 500
Sunsari Morang Nepal
14
N of Axis Runner P
H
units
[mm] [MW] [m]
Plant
Speed
[rpm]
Compact Hydro
Axial Turbines
EcoBulb
Single or double regulated turbine

Direct driven permanent magnet
generator (PMG) without speed
increaser
Excellent solution for replacement of
old units on existing dams
Horizontal, vertical or inclined axis
Low impact in civil works
Very low noise level
Application range
Head
2 to 20 m
Discharge
15 to 100 m/s
Output
up to 5,000 kW
Runner diameter up to 3,650 mm
15
Compact Hydro
Selected References
EcoBulb
Plant
Country
N of Axis Runner
P
H
units
[mm]
[MW] [m]
Casamozza
France
1 DR
2,240
2.5
9.2
214
Villanova
Italy
2 SR
2,600
1.1
3.7
150
Santa Teresa Italy
2 SR
2,600
1.3
4.4
150
Trent Rapids Canada
2 SR
3,200
4.0
6.9
150
Cassano
Italy
2 DR
2,240
1.1
4.6
150
Belgiardino
Italy
1 DR
2,240
1.1
4.6
150
Genivolta 2
Italy
1 DR
2,240
1.0
4.4
150
Tombetta 1
Italy
4 DR
1,770
1.4
10.5
214
Sonoco
Canada
2 SR
3,200
3.8
6.0
144
Paullo
Italy
2 SR
2,600
1.1
3.4
150
DR double regulation
SR single regulation
16
Speed
[rpm]
Compact Hydro
Axial Turbines
Compact Bulb
Direct driven synchronous generator
without speed increaser
Horizontal, vertical or inclined axis
Low impact in civil works
Very low noise level
Application range
Head
4 to 12 m
Discharge
15 to 70 m/s
Output
up to 4,000 kW
17
Compact Hydro
Selected References Compact Bulb
18
N of Axis Runner P
H
units
[mm] [MW] [m]
Plant
Country
Rupperswil
Switzerland
1,950
1.7
7.7
214,3
Gstatterboden
Austria
1,950
2.0
10.3
250
Brigl 3
Austria
2,250
1.9
6.5
187.5
Hart
Austria
1,950
1.6
7.4
240 var.
Speed
[rpm]
Compact Hydro
Axial Turbines
PIT
Single or double regulated turbine
Pit in concrete or steel construction
Application Range
Head
3 to 12 m
Discharge
6 to 100 m/s
Output
up to 10,000 kW
19
Compact Hydro
Selected References PIT
20
Axis Runner
[mm]
Plant
Country
N of
units
P
[MW]
H
[m]
Speed
[rpm]
Gottfrieding
Germany
3,650
5.0
6.1
119 / 600
Brisach
France
3,150
2.6
5.0
146 / 750
Wasserburg
Germany
3,650
5.0
5.9
136 / 600
Eleoussa
Greece
3,150
5.1
7.1
134 / 750
Gamp
Austria
3,350
1.1
4.6
127 / 600
Calbe Saale
Germany
2,850
2.6
5.0
136.4
Januszkowice Poland
2,360
0.7
2.6 125 / 1010
White River
USA
4,000
4.5
4.0
110 / 600
Leoben
Austria
3,350
5.6
8.7
145 / 600
Pamukova
Turkey
2,850
3,5
7.7
146 / 750
Batawa
Canada
4,000
5.6
5.0
110 / 600
Compact Hydro
Axial Turbines
Vertical Kaplan

Direct coupled generator or
parallel shaft gear enables high
speed generators
Simplified interface with concrete
structure
Application Range
Head
2 to 12 m
Discharge
10 to 80 m/s
Output
up to 10,000 kW
21
Compact Hydro
Selected References Vertical Kaplan
22
Runner
[mm]
P
[MW]
H
[m]
Speed
[rpm]
1,700
1.1
6.4
230.8
2,600
2.8
8.0
176.5
Italy
2,350
0.7
3.5
125/750
Keselstrasse
Germany
2,350
1.4
5.2
150
Sitterthal
Switzerland
1,200
0.4
6.5
333.3
Vafos
Norway
2,600
5.0
13.6
200
Rieden
Austria
1,600
0.9
7.9
272.7
Baje
India
2,850
1.6
4.6
115.4
Agonitz
Austria
2,350
2.5
8.1
187.5
Eisenbahnerwehr Germany
2,150
1.6
6.5
187.5
Talavera
2,850
1.6
5.2
130/750
Plant
Country
Ettisbuehl
Switzerland
Frykfors
Sweden
Colze
Spain
N of Axis
units
Compact Hydro
Axial Turbine CAT (Compact Axial Turbines)

Direct coupled generator or high
speed generator with gear box
Waterlubricated shaft bearing
Application range
Head
2 to 35 m
Discharge
10 to 80 m/s
Output
up to 10,000 kW
23
Compact Hydro
Selected
References
CAT
Axial Turbine
Vertical
Kaplan
24
Plant
Country
Kriebstein
Germany
N of Axis Runner
units
[mm]
P
[MW]
H
[m]
Speed
[rpm]
1,600
3.7
22.8
375
Brazo Derecho Dominican R.
1,450
2.8
23.4
450
Healey Falls
Canada
2,350
7.0
23.7
277
Mariposa
Chile
1,600
6.5
34.8
500
Rochester
USA
1,950
6.6
25.9
327.3
Poschiavino
Italy
1,450
1.3
11.4
375
Haetzingen
Switzerland
1,200
1.1
14.4
428,6
Sao Joachim
Brasil
1,600
2,9
17.2
400
Taenger
Sweden
1,450
4.7
35.0
500
Vale do Gajo
Portugal
1,000
1.1
25.0
500
Taylor Chute
Canada
2,350
13.0
34.7
327.3
Compact Hydro
Axial Turbines
S-type

Direct coupled generator or high
speed generator with gear box
Application Range
Head
10 to 35 m
Discharge
10 to 80 m/s
Output
up to 10,000 kW
25
Compact Hydro
Selected References Axial Turbines S-type
26
N of Axis Runner
units
[mm]
Plant
Country
P
[MW]
H
[m]
Speed
[rpm]
Wettingen
Switzerland
1,450
1.9
17.9
375
Yedisu
Turkey
2,200
7.7
24.0
300
Dafnosonara
Greece
2,600
5.6
15.2 225/600
Hatillo
Dom.Rep.
2,200
10.8
33.0
Kharikayam
India
2,600
6.0
16.5 214/750
Sao Carlos
Peru
1,770
5.3
32.4
450
Umbata
Canada
2,200
11.7
34.1
360
Singalatur
India
3,100
5.5
11.7 150/750
Ritzersdorf 1
Austria
800
0.7
20.2
750
Ritzersdorf 2
Austria
1,400
1.9
20.2
428.6
Banimboola
Australia
2,200
5.4
32.0
327
360
Compact Hydro
Francis Turbines
Head:
Output:
27
H 300 m
P 30 MW
Horizontal shaft
Vertical shaft
CFD designed runners
Compact Hydro
Selected References Francis Turbines
28
N of Axis Runner
units
[mm]
Plant
Country
P
[MW]
H
[m]
Speed
[rpm]
La Yesca
Mexico
545
2.8
136.0
1,200
Alto Tulua
Columbia
830
10.7 257.0
720
Cakit
Turkey
1,050
10.4 140.0
600
Oyace
Italy
485
1.8
130.0
1,000
Rio Lican
Chile
720
8.5
235.9
1,000
Sabugal
Portugal
690
5.8
213.0
1,000
Sitio Grande
Brasil
1,700
12.8
56.2
327.3
Incesu
Turkey
1,060
4.6
160.8
1,000
Hodnaberg
Norway
908
Pampena
Brasil
1,800
9.5
Ashlu Creek
Canada
1,090
18.6 205.0
17.8 300.0
27.6
600
327.3
720
Compact Hydro
Pelton Turbines
Head:
Output:
H 1,000 m
P 30 MW
Horizontal shaft: 1 - 3 jets

Vertical shaft: 2 - 6 jets
High efficiency at partial load
Low overpressure on penstock
Modular design
Compact powerhouse structure
29
Compact Hydro
Selected references Pelton Turbines
Runner
[mm]
P
[MW]
H
[m]
Speed
[rpm]
H2
350
1.0
660
2,986
V5
1,380
10.2
222
428.6
H2
1,390
13.8
648
750
Luetschental Switzerland
V6
1,130
7.0
153
375
Soberg
Norway
V6
1,040
5.4
184
500
St. Gallen
Austria
V6
865
1.5
88
428.6
Elandsrand
South Africa
H2
675
3.8
620
1,500
Bistrica 5
Bosnia
V5
600
2.0
225
1,000
Algarrobos
Panama
H2
1,008
5.2
510
900
Escaldes
Andorra
V5
1,170
17.8
227
750
Lamont
Canada
V6
1,300
14.8
383
600
H3
1,165
10.0
451
720
Plant
Country
N of Axis
units
Al Dur
Bahrain
26
Bilav
Turkey
Kut
India
Carhaquero4 Peru
30
Compact Hydro
Valves
31
Butterfly valve
Spherical valve
By-pass valve
Jet valve
Penstock safety valve
Self-closing by counterweight
Opening by hydraulic cylinder
Compact Hydro
Generators
32
Synchronous
400V, 690V, 3.3kV, 6.6kV
Horizontal or vertical shaft
Overhung; turbine runner on the shaft

(Francis & Pelton)
Brushless excitation
Air or water cooled
Protection class IP23 or IP44
Acc. IEC 34, VDE 0530
Workshop tested
Compact Hydro
Electrical Equipment
33
Automation, control,
protection
Energy counter
AC & DC station supply
LV switchgear
Transformers
MV switchgear
Emergency diesel generator
MV and LV cables
Remote control
Compact Hydro
ACP: Automation, Control and Protection
SPEED GOVERNOR
Digital
PID
2 products specially developed

for hydropower applications
mipreg 600c
MIPREG 600C
TC1703 (NEPTUN)
For Regulation of
Frequency
Power Output
Flow
TM1703 ACP
Level
34
Compact Hydro
CONTROL
35
Simple and proven solution
Manual, automatic and remote

control
Main and local boards
Compact Hydro
SCADA
36
Active power
Reactive power
Speed (Hz)
Turbine opening (%)
Pressure (m)
Current (A)
Voltage (V)
Temperature (C)
Alarm and event history
Compact Hydro
Switchgear and Transformers
37
Compact Hydro
Selected References Europe
SWITZERLAND
Sealp
Aubonne
La Peuffeyre
Islas
Schattenhalb
NORWAY
Kongsfjord
Lindland
Innvik
Grunnai
FRANCE
Pierre Benite
Artemare
St Alban
Capdenac
PORTUGAL
Aguas Frias
Bragadas
Vale do Gaio
Mantegas
38
GERMANY
Eisenbahnerwehr
Jettenbach
Bruck
Calbe Saale
Gottfrieding
SPAIN
Anllo
Fontanar I & II
Pindo
Porto de Mouros
ITALY
Mazzunno
Marlengo
Piancone
Bolzano
AUSTRIA
Leoben
Agonitz
Strechenbach
Klampfererstein
Rott
Gstatterboden
GREECE
Eleoussa
Gitani
Dafnosonara
Agyri
TURKEY
Pamuk
Kizildz
Sahmallar
Sucati
Yukari Mercan
Compact Hydro
Selected References Americas
USA
Rancho Penasquitos
Smith Creek
White River
Santa Anna
CANADA
Sonoco
Mac Nair
Furry Creek
Ashlu
GUATEMALA
El Recreo
Las Vacas
Secacao
Montecristo
MEXICO
El Borracho
Chilatan
Las Truchas
COSTA RICA
Los Negros
Aguas Zarcas
Platanar
Ro Volcn
CHILE
Chacabuquito
Peuchen-Mampil
Alfalfal
Chiburgo
39
HONDURAS
Cuyamel
El Coyolar
ECUADOR
Calope
Ro Blanco
Papallacta
PERU
Carhuaquero IV
San Carlos
Monobamba
COLOMBIA
Agua Fresca
Patico
Sabaletas
BRAZIL
Sao Joao
Mosquitao
Piranhas
Indiavai
BOLIVIA
Jatai
Santa Rosa
Santa Isabel
Zongo
Compact Hydro
Selected References Asia
INDIA
Rani Avanti Bay
Brahmganga
Kadamane
Loharkhet
Khauli
Singatalur
Lower Meenmutty
Maujhi
Kalpong
LAO
Houay Ho-HT
JAPAN
Kirikoshi
Karasugawa 2
Torigawa 4
Satsunaigawa
PHILIPPINES
Ampohaw
THAILAND
Klong Thung Phen
SRI LANKA
Asupiniella
Sitagala
40
VIETNAM
Thac Trang
Na Loi
Ry Ninh-II
Ea Krong Rou
INDONESIA
Curug
Kolondom
Tanggari II
MALAYSIA
Sungai Upper Kenerong
Compact Hydro
More than 10,000 units of

Compact Hydro power plants supplied
Every week another two

Compact Hydro units start operation
41
Compact Hydro
ANDRITZ HYDRO
Your partner for renewable and clean energy
42

Compact Hydro General 2009 E-N

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COMPACT HYDRO

Service & Rehab

Modular Water to Wire solutions up

Every week another two Compact Hydro units

Clean & renewable energy

Low environmental impact

Low investment cost

Single source of supply

Short installation & commissioning

COMPACT HYDRO Program

All operational divisions and subsidiaries are certified

Horizontal, vertical and inclined shaft

Belt Drive Bulb

Double regulated turbine

Belt Drive Bulb

Double regulated turbine

Bevel Gear Bulb

Sunsari Morang Nepal

Single or double regulated turbine

Santa Teresa Italy

Trent Rapids Canada

2.6 125 / 1010

Double regulated turbine

Double regulated turbine

Brazo Derecho Dominican R.

Double regulated turbine

Model tested runners

CFD designed runners

Horizontal shaft: 1 - 3 jets

Penstock safety valve

Opening by hydraulic cylinder

400V, 690V, 3.3kV, 6.6kV

Horizontal or vertical shaft

Overhung; turbine runner on the shaft

Air or water cooled

Protection class IP23 or IP44

Acc. IEC 34, VDE 0530

AC & DC station supply

Emergency diesel generator

2 products specially developed

Simple and proven solution

Manual, automatic and remote

Main and local boards

Turbine opening (%)

Alarm and event history

More than 10,000 units of

Every week another two

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