Report Name: 403 - OPR and Critical Equipment Availability Report

Plant Name: Sanand Assembly

Run Date: 4/14/2015

Start Date/Time:
End Date/Time:
Time Filter:
WorkCell:

Selected Asset: See list at bottom of report

2015-03-15 00:00:00
2015-04-14 15:25:00
Productive Time
All WorkCells

Shift: Shift A

Trend of Loss by Day

Total Loss by Reason

300

200

T o t a l L o s t U n it s

T o t a l L o s t U n it s

250

150
100
50

200

100

0
3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 3/303/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Day

Rank

Critical Equipment Performance

Rank

Reasons

1
2
3
4

CHASSIS_CV1 QUALITY STOP C1A06N

CHASSIS_CV1 WORKING CV1 BYPASS MODE
CHASSIS_CV1 QUALITY STOP C1A01S
CHASSIS_CV1 QUALITY STOP C1A05S

Trigger Workcell 3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 3/30 3/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 Total
101
384
128
132

undefined
undefined
undefined
undefined

2
0
4
11

6
0
5
8

4
0
12
1

0
0
2
0

1
0
3
0

1
0
1
9

0
28
0
0

1
36
24
0

6
0
9
0

2
0
0
0

0
18
2
0

2
0
7
2

80
2
33
51

0
0
0
0

0
0
0
0

20
0
0
0

139 0
0 16
0
1
0
0

1
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
1
0

0
0
0
0

8
2
1
0

0
0
0
0

0
63
0
0

0
0
0
0

273
165
105
82

5
6
7
8

CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1

QUALITY STOP C1A25S

QUALITY STOP C1A20N
SAFETY ESTOP C1A10S
QUALITY STOP C1A02S

152
115
265
129

undefined
undefined
undefined
undefined

0
0
0
0

0
0
0
0

0
0
0
0

0
7
0
0

1
0
0
0

0
0
50
0

0
0
0
0

0
0
0
0

0
40
0
0

0
0
0
0

0
0
0
28

0
0
0
11

50
0
0
0

0
0
0
0

0
0
0
1

1
0
0
0

13
10
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
3
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

65
60
50
40

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1
CHASSIS_CV1

QUALITY STOP C1A02N

QUALITY STOP C1A05N
QUALITY STOP C1A04S
QUALITY STOP C1A21S
QUALITY STOP C1A07N
QUALITY STOP C1A22N
QUALITY STOP C1A25N
QUALITY STOP C1A04N
QUALITY STOP C1A17S
QUALITY STOP C1A01N
LEADER CALL C1A21N
QUALITY STOP C1A23S
QUALITY STOP C1A06S
ANDON STOP C1A05N
QUALITY STOP C1A20S
LEADER CALL C1A22N

97
100
131
148
102
117
120
99
144
96
180
150
133
36
147
181

undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined

0
0
3
0
19
0
0
0
0
0
0
0
2
0
0
0

14
10
0
0
0
0
0
5
0
6
0
0
0
0
0
0

16
15
0
0
0
0
0
0
0
0
0
2
2
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
5
0
0

0
0
0
0
0
0
0
4
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
6
1
0
1
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
20
0
0
0
1
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
2
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
7
0
0
0
0
0

0
2
0
16
0
1
3
0
0
0
0
0
0
0
0
1

0
0
0
4
0
0
0
0
0
0
0
4
0
0
0
0

0
0
0
0
0
0
4
0
0
0
0
0
0
0
0
4

0
0
0
0
0
4
2
0
0
0
0
0
0
0
5
0

0
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
3
0
1
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0

0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
2
0
0
2
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

30
27
23
20
19
14
14
9
8
7
7
6
6
5
5
5

FIS - Ford Custom Reports Ver#6.1.4 HF1

Date Issued: 9/1/2003

403 - OPR and Critical Equipment Availability Report Ver # 1.5

2015 Ford Motor Company, Proprietary
Run By: kkaware1

Date Revised: 6/8/12

Page 1 of 2

Retention Date: 4/14/2016

Execution Time: 00:04 (mm:ss)

Report Name: 403 - OPR and Critical Equipment Availability Report

Plant Name: Sanand Assembly
Run Date: 4/14/2015

Start Date/Time:
End Date/Time:
Time Filter:
WorkCell:

Selected Asset: See list at bottom of report

2015-03-15 00:00:00
2015-04-14 15:25:00
Productive Time
All WorkCells

Shift: Shift A

Rank

Reasons

25

CHASSIS_CV1 QUALITY STOP C1A08N

Total Lost Units

Trigger Workcell 3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 3/30 3/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 Total
103

undefined

0
41

5
59

0
52

0
9

0
10

0
65

0
28

0
69

0
55

0
23

0
48

0
24

0
216

0
0

0
8

0
44

0
0
170 25

0
12

0
3

0
0

0
4

0
0

0
5

0
2

0
0

0
11

0
0

0
67

0
0

5
1050

Report Filter Criteria

Selected Asset: Final Assembly.CHASSIS.Chassis1.Chassis Conveyor 1
Shift: Shift A
WorkCell: All WorkCells
Time Filter: Productive Time

FIS - Ford Custom Reports Ver#6.1.4 HF1

Date Issued: 9/1/2003

403 - OPR and Critical Equipment Availability Report Ver # 1.5

2015 Ford Motor Company, Proprietary
Run By: kkaware1

Date Revised: 6/8/12

Page 2 of 2

Retention Date: 4/14/2016

Execution Time: 00:04 (mm:ss)