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Application guide
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Application guide
Contents Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Application area for ATEX and Harmonised Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Scope of ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Non-electrically equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Intrinsic safety protection method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Encapsulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Other requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General zone classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Zone classification principle of a refrigeration system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Guideline zone classification of refrigeration systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Zone classification, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Zone classification for refrigeration systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Equipment group and zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Requirements for refrigeration components in countries outside Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
USA & Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Other countries (China, Japan, Brazil, ..) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Danfoss solenoid coils, pressure controls and gas detectors suitable for use in
installations located in potentially explosive atmospheres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Manufacturers declaration for potentially explosive atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Declaration of conformity in accordance with ATEX 94/9 EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Annex I:
Gas Groups and Temperature Classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Protection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Annex II:
Classification of Danfoss Industrial Refrigeration products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Annex III:
Valves for HC-refrigerants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Annex IV:
Technical data for ICS3E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical data for PMFHE or PMFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Technical data for SV3E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Technical data for CVP-HPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Technical data for CVCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical data for EVME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
DKRCI.PA.000.A4.02 / 520H1296
Application guide
Introduction
PED
Pressure Equipment
Directive
ATEX
Potentially explosive
atmosphere
EMC
Electro Magnetic
Compatibility
LVD
Low Voltage
Directive
MD
Machinery
Directive
Fig. 2 - EC directives
DKRCI.PA.000.A4.02 / 520H1296
High
Normal
Protection
Two independent
protection measures or
safe if two errors occur
independently
Safe in normal
operation and in
anticipated case of
commonly occurring
errors
Safe in normal
operation
Category
Category 1
Category 2
Category 3
Application guide
Scope of ATEX
Zone
Stop valves
Filters
Check valves
Etc.
Category 1
(Zone 0)
Category 2
(Zone 1)
Category 3
(Zone 2)
Not included in the ATEX Directive: Medical equipment for hospital environments.
Equipment and protection systems for use
in connection with explosive or unstable
chemicals.
Household appliances and equipment intended
for use in non-commercial surroundings.
Personal Protection Equipment directive
89/686/EC.
Tankers and mobile offshore units.
Means of transport except vehicles.
Equipment for mining industries and explosive
atmospheres caused by dust are not covered in
this application guide.
Zone
Zone
Electronic components
Solenoid coils
Etc.
CE-Type approval
III + IV or V
CE-Type approval
III + IV or V
Documentation at
Notified Body (VIII partly)
CE-Type approval
III + IV or VII
Fig. 4 - ATEX-requirements
NOTE:
The letters I, II,.VIII in figure 4, specify the relevant ATEX 94/9/EC directive modules that need to be complied
with.
Explosion triangle
The explosion triangle (fig. 5) shows the principle
of explosion. All three elements must be present
before an explosion can take place.
Removing one of the elements eliminates all risk
of explosion.
In refrigeration, the consideration regarding the
risk of explosion is limited to the outside of the
system itself. Within the refrigeration system,
there is 100% concentrated refrigerant with no
oxygen present, consequently there is no risk of
explosion.
4
DKRCI.PA.000.A4.02 / 520H1296
Application guide
Non-electrical equipment
Electrical equipment
EX-zone
Examples:
Non-conductive materials (e.g. plastic) are
not acceptable. Non-conductive material can
create static electricity.
Category 2: Magnesium content must be less
than 7.5%.
Hot surfaces.
All possible sources of ignition have to be
analysed and avoided.
Simple components like stop valves, filters etc.
without the above mentioned ignition sources,
are normally not covered within the scope of the
ATEX directive.
Non EX-zone
Encapsulation
Encapsulation is an explosion protection
technique where the electrical components are
fully encapsulated. This method is often used for
components withhigher power consumption
e.g. solenoid coils. However, power consumption
is also a limiting factor with this method due
to the risk of high surface temperature of the
component.
Danfoss A/S (AC-SMC/MWA), 02-2014
DKRCI.PA.000.A4.02 / 520H1296
Note:
Solenoid valves with these coils can have
relatively low MOPD.
Application guide
Marking
9999
II
Additional marking
G
EEX
Equipment Category:
1 (zone 0)
2 (zone 1)
3 (zone 2)
T4
Gas Group:
IIA
IIB
IIC
Nature of atmosphere:
G Gas
D Dust
Documentation
IIC
Protection type:
o for oil immersion
p for pressurisation
q for powder filling
d for flameproof enclosure
e for increased safety
ia for intrinsic safety
ib for intrinsic safety
m for encapsulation
Equipment group:
I Mining
II Non-mining
Fig. 7 -
Temperature class:
T1 to T6
-marking
Use
in
Use in
Explosive
Explosive
atmosphere
atmosphere
no
ATEX requirements
requirements
NoNo
ATEX
yes
Manufacturers risk
Manufacturers
risk
assessment
assessment
Potential
Potential
ignition
source
ignition source
no
Manufacture's
Manufactures
declaration for
declaration
for
potentially explosive
potentially
explosive
atmosphere
atmosphere
See fig. 15
yes
ATEX
ATEX94/9
94/9 ECEC
applies
applies
Declaration
Declaration ofof
conformity inin
conformity
accordance
withATEX
accordance
with
ATEX
94/9EC
EC
94/9
See fig. 16
Fig. 8 - Documentation
Other requirements
Neoprene / CR (cloroprene)
Used for standard
refrigeration valves
fair
satisfactory
fair
unsatisfactory
fair
Flourcarbon
FPM (Viton) 1)
satisfactory
satisfactory
satisfactory
doubtful
satisfactory
satisfactory
satisfactory
satisfactory
satisfactory
satisfactory
DKRCI.PA.000.A4.02 / 520H1296
Application guide
Guideline
zone classification of
refrigeration systems
Zone 22
Zone
Zone 00
Zone
Zone 11
Zone
Zone
Zone 00
No requirements
Zone 2
Low risk
DKRCI.PA.000.A4.02 / 520H1296
High risk
Condenser
Evaporator
Hazards area
No requirements
Zone 0
Compressor
Zone 1
ATEX
Directive
Zone 2
Zone 1
Zone 0
Catagory
3
Equipment Catagory
group II
2
Catagory
1
Application guide
Requirements for
refrigeration components
in countries outside Europe
Degree of
protection
Very High
High
Normal
Protection
Two independent
protection measures or
safe if two errors occur
independently.
Safe in normal operation
and in anticipated case
of commonly occuring
errors.
Safe in normal operation.
Europe
USA &
Canada
Zone 0
Division 1
Zone 1
Zone 2
Division 2
DKRCI.PA.000.A4.02 / 520H1296
Application guide
Category 2 Zone1
II 3 G EEx nA II T3
The coils are suitable for use in installations located in potentially
explosive atmospheres.
l
Category 3 Zone 2
Category 3 Zone 2
II 3 G EEx nL IIC T6
The differential pressure controls are suitable for use in
installations located in potentially explosive atmospheres.
Category 3 Zone 2
II 3 G EEx nL IIC T6
The pressure controls are suitable for use in installations located
in potentially explosive atmospheres.
DKRCI.PA.000.A4.02 / 520H1296
Application guide
II 2 G EEx d IIB + H2 T3 T6
The gas detectors are suitable for use in installations located in
potentially explosive atmospheres.
l
l
Category 2 Zone 1
Category 1 Zone 0
l
l
l
l
l
l
ATEX design
ATEX Category 2 (Zone 1)
Grade of enclosure IP 67
Gold contactors
Stainless steel bellow with restricted movement
Stainless steel frame (conductive)
Category 2 Zone 1
II 2 G EEx ia IIC T6
The RT- pressure and temperature controls are suitable for use in
installations located in potentially explosive atmospheres.
Safety barriers.
I.S Isolator, transmitter supply unit Safety barriers and I.S
Isolator.
l
LED indication
power supply
LED indication
open-circuit/
short-circuit
Fig. 14
10
DKRCI.PA.000.A4.02 / 520H1296
Application guide
Manufacturers declaration
for potentially explosive
atmospheres
Manufacturers Declaration
ICS 3E
PMFLE
CVP-HPE
EVME
For the above listed valves a hazard analysis to the directive ATEX 94/9/EC has been carried
out with the following result:
IMPORTANT:
The above-mentioned valves are not identically to standard refrigeration valves.
The valves are equipped with special o-rings compatible with the specified refrigerants.
The valves have a reduced temperature range.
Note 1:
Valves used for the above condition has to installed and maintained according to the
requirements in EN 378.
Note 2:
Electronic / Mechanical actuators / pilots used to operate the above-mentioned equipment,
has to undergo a separate conformity assessment.
Fig. 15
Declaration of conformity
in accordance with
ATEX 94/9 EC
Fig. 16
Danfoss A/S (AC-SMC/MWA), 02-2014
DKRCI.PA.000.A4.02 / 520H1296
11
Application guide
Annex I
Gas Groups and
Temperature Classes
Gas Group
A
II
B
C
Gas
Acetone
Acetic acid
Ammonia
Ethane
Methylene chloride
Methane (CH4)
Carbon monoxide
Propane
n-Butane
n-Butyl
Hydrogen sulfide
n-Hexane
Acetaldehyde
Ethyl ether
Ethyl nitrite
Ethylene
Ethyl oxide
Acetylene (C2H2)
Carbon bisulphide (CS2)
Hydrogen (H2)
Ignition temperature
[C]
540
485
630
515
556
595
605
470
365
370
270
240
140
170
90
425
429 - 440
305
102
560
T1
T6
450
Temperature Class
T2
T3
T4
T5
300
200
135
100
85
The ignition temperature of a fluid is the lowest temperature at which the fluid / vapour will be ignited. This temperature defines
the Temperature Class. The Temperature Class, defines the highest allowable surface temperature . E.g. Equipment used with
Butane must have a max. allowable surface temperature of 300C (Temperature Class T2), this means that equipment with
Temperature Class T2 to T6 can be used.
Protection methods
Technique
Protection type
Ex
Overpressure
Symbol
EN
Standard
Typical application
EN50 016
Control rooms
Lowered in oil
EN50 015
Analysis
Powder filling
EN50 017
Instumentation
Encapsulaiton
EN50 028
Instrumentation
solenoid coils e.g.
Refined
mechanical
design
Increased safety
EN50 019
Engines, lighting,
junction boxes
Energy
limitation
Intrinsic safety
ia ib
EN50 020
Instrumentation
e.g. MBS Pressure
Transmitters
Encapsulation
Explosionflameproof
EN50 018
Engines / pumps
Special
Special
s
General requirements for all methods
EN50 014
Separation
12
DKRCI.PA.000.A4.02 / 520H1296
Application guide
Annex II
Category 1 Zone 0
Category 2 Zone 1
Category 3 Zone 2
Component type
Category 1 Zone 0
Hazardous area
Category 2 Zone 1
Non-flammable
Flammable refrigerants Comments
refrigerants
(Ammonia, CFC,HCFC,
(Propane, Butane,
HFC,CO2)
Iso-butane, Propylene,
ethane)
Category 3 Zone 2
Group
DKRCI.PA.000.A4.02 / 520H1296
13
Application guide
14
Code no.
027H1060
027H1061
027H1062
027H1063
027H1064
027H2175
027H2176
027H2177
027H2178
027H2179
027H3029
027H4038
027H5037
027H6038
Code no.
027F4038
027F4039
027F4040
027F4041
027F4042
027F4043
027F4044
027F4045
027F4046
027F4047
Code no.
027B0081
Code no.
027B0083
027B0084
027B0085
Code no.
027B1085
Code no.
032F8029
DKRCI.PA.000.A4.02 / 520H1296
Annex III
Code no.
027F4048
027F4049
027F4050
027F4051
027F4052
027F4053
027F4054
027F4055
027F4056
Application guide
Annex IV
ICS3E valves
O-ring*
O-ring*
O-ring*
O-ring*
No.
Part
Material
EN
ASTM
JIS
Body
G20Mn5QT, EN 10213-3
LCC A352
SCPL1 G5151
Top cover
G20Mn5QT, EN 10213-3
LCC A352
SCPL1 G5151
Function module
(assembled)
Cylinder
Steel
Piston
Steel
Valve plate
PTFE
Spring
Steel
Cone
Steel
Intermediate plate
Steel
Gasket
Fibre, non-asbestos
Bolts
Stainless steel
A2-70, EN 1515-1
Grade B8 A320
A2-70, B 1054
Plug
Steel
Gasket
Aluminium
Manual operating
spindle
Steel
Steel
Plug
10
Gasket
Aluminium
O-ring
Flourocarbon (Viton)
DKRCI.PA.000.A4.02 / 520H1296
15
Application guide
PMFHE or PMFLE
valves
Technical data
Refrigerants:
Applicable to HC refrigerants (e.g. Propane,
Butane, Propylene, ..)
Material specification
O-ring*
O-ring*
O-ring*
O-ring*
PMFHE
No.
16
PMFLE
Part
Material
Non-metal
Non-asbestos
DIN/EN
ISO
ASTM
Flange PM 5 - 65
Stainless steel
A2-70
A2-70
Type 308
Steel
Fe360 B, 630
Grade C, A 283
Plug
Steel
9SMn28
1651
Type 2
R683/9
1213
SAE J 403
10
Valve spindle
Steel
9SMn28
1651
Type 2
R683/9
1213
SAE J 403
12
Valve seat
Teflon [PTFE]
19
Valve body
EN-GJS-400-18-LT
EN-1693
20
Bottom cover
EN-GJS-400-18-LT
EN-1693
23
Spring
Steel
24
Servo piston
Cast iron
GG-25
Grade 250
Class 40B
30
Cover
EN-GJS-400-18-LT
EN-1693
31
Trottle cone
Steel
9SMn28
1651
Type 2
R683/9
1213
SAE J 403
32
Non-metal
Non-asbestos
34
Stainless steel
A2-70
A2-70
Type 308
41
Gasket
Non-metal
Non-asbestos
43
Spring
Steel
53
Spindle cap
Steel
9SMn28
1651
Type 2
R683/9
1213
SAE J 403
60
Setting / manual
operating spindle
Steel
9SMn28
1651
Type 2
R683/9
1213
SAE J 403
73
Pilot connection
Steel
9SMn28
1651
Type 2
R683/9
1213
SAE J 403
O-ring
Flourocarbon (Viton)
DKRCI.PA.000.A4.02 / 520H1296
Application guide
SV3E valves
Material specification
No.
Part
Material
DIN / EN
Float housing
Stainless steel
Low temperature, steel
Float
Stainless steel
Split pin
Steel
Float arm
Stainless steel
Link
Steel
Pin
Valve housing
Steel
O-ring
Flourocarbon (Viton)
Float orifice
10
Steel
11
Gasket
Non asbestos
12
Plug
Steel
13
O-ring
Flourocarbon (Viton)
14
Pilot connection
(spare part)
Steel
15
Orifice needle
Plastic
16
O-ring
Flourocarbon (Viton)
17
Screw
Steel
18
Gasket
Non asbestos
19
Pin
Steel
20
Cover
EN-GJS-400-18-LT
EN 1563
21
Screw
Stainless steel
A2-70
22
Gasket
Non asbestos
23
Label
Cardboard
25
Screw
Steel
26
Spring washer
Steel
28
Sign
Aluminium
DKRCI.PA.000.A4.02 / 520H1296
17
Application guide
CVP-HPE valves
O-ring material:
Fluorocarbon (Viton) compound for low
temperature application
Marking:
The valve is marked with the name CVP-HPE.
All dimensions and performance data are identical
to the standard CVP (Literature no.: PD.HN0.A).
18
No.
Part
Material
A1
O-ring
Flourocarbon (Viton)
A2
Seal
Non-asbestos
Protective cap
Steel
Seal
Non-asbestos
Nut
Stainless steel
10
Diaphragm
Stainless steel
11
Thrust pad
Stainless steel
12
Spring guide
Stainless steel
13
Flange
Steel
14
Orifice
Stainless steel
15
Base
Stainless steel
17
Valve body
Cast iron
18
Cover bolt
Steel
20
Setting spindle
Stainless steel
21
Steel
22
Cover gasket
Non-asbestos
24
Spring
Steel
28
Spring
Steel
DKRCI.PA.000.A4.02 / 520H1296
Application guide
CVCE valves
Danfoss
M27B0004_1
Material specification
113
17
No.
Part
Material
43
Seal
Aluminium
44
Steel
81
O-ring
Flourocarbon (Viton)
103
Banjo fitting
Steel
104
O-ring
Flourocarbon (Viton)
105
Protective cap
Steel
106
O-ring
Flourocarbon (Viton)
108
Pilot orifice
Stainless steel
109
Steel
110
Diaphragm
Stainless steel
111
Spring
Steel
112
Setting spindle
Steel
113
Steel
17
Valve body
Steel
A1
O-ring
Flourocarbon (Viton)
A2
Seal
Graphite
DKRCI.PA.000.A4.02 / 520H1296
19
Application guide
EVME valves
O-ring material:
Fluorocarbon (Viton) compound for low
temperature application
Marking:
The valve is marked with the name EVME.
All dimensions and performance data are identical
to the standard EVM (Literature no.: PD.HN0.A).
Note: Solenoid coils must be EX approved.
5
No.
20
Part
Material
Armature
Stainless steel
Armature tube
Stainless steel
Seal
Non-asbestos
O-ring
Flourocarbon (Viton)
Seal
Aluminium
Spacing ring
10
Valve body
Steel
11
Valve seat
Teflon (PTFE)
DKRCI.PA.000.A4.02 / 520H1296