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START HERE - CAN YOU USE THIS CHECKLIST?

You MUST assess your operation before using this checklist. IF ONLY Non-Combustible particulate Solids are at this locat
this checklist CANNOT be used for COMBUSTIBLE WOOD DUST at the location or specific area. Answer the questions belo
status.

Question
Number

CRITICAL NOTE(S):

STATUS
Y for YES,
N for NO

Does this location have ONLY NonCombustible particulate Solids?

Wood Dust IS COMBUSTIBLE. If


you generate Wood Dust, and you
MUST answer Question A as "NO".
You must also answer Question B.

ANSWER ALL the questions below first to


determine IF your location can use this
Combustible Dust Checklist. The overall answer
will appear for you in the STATUS column.

Doing anything with wood


qualifies as a "process". DON'T
enter this value - It appears
automatically based on
question responses.

DETERMINATION, REQUIREMENT,
OBSERVATION, MEASUREMENT

A
NFPA 91

B
NFPA 664

ANSWER ALL - Does this location:


B.1
B.2
B.3
B.4
B.5
B.6
B.7
B.8
B.9
B.10
B.11
1

C
NFPA 664

Overall response
is:

WHAT NEXT

IF NO - CONTINUE to

IF NO - STOP HERE - You don


checklist

A lumber mill?

N
n
N
N
N
N
N
N
N
Y

0
0
0
0
0
0
0
0
0
1

Do production woodworking and carpentry that is incidental to the operation


that would not otherwise fall under NFPA 664?

Process wood?
Manufacture wood products?
Use wood or cellulosic fiber as a substitute for or additive to wood fiber?

Create wood chips, particles, or dusts?


Make wood flour?
Do industrial woodworking?
Make furniture?
Make plywood?
Make composite board?

ANSWER ALL the questions below to determine


IF your location can use this Combustible Dust
Checklist. The overall answer will appear for
you in the STATUS column.

ANSWER ALL - Does ANY condition apply at your


location?

Doing anything with wood


qualifies as a "process". DON'T
enter this value - It appears
automatically based on
question responses.

Overall response
is:

Check the MY STA

C.1

This location conducts woodworking operations that occupy areas which equal
or exceed 5000 square feet (Ft2) which is equivalent to 465 square meters
(M2). (Length X Width = 5,000 ft2 OR 465 M2)

You are Subject to NFPA 66


C.2

C.2

This location operates production equipment requiring a total dust collection


air flow rate of 1500 cubic feet per minute (Ft3/Min) which is equal to 2549
cubic meters per hour (M3/Hr).

IF you have no dust coll


have reduced design flo
subject to NFPA 664 & O

MY
STATUS

MY LOCATION IS NOT COVERED BY NFPA


664 (Regarding Wood Dust). IT MAY BE
COVERED BY THE COMBUSTIBLE DUST
COMPLIANCE DIRECTIVE AS SOME OTHER
TYPE OF DUST. I CANNOT USE THIS
CHECKLIST FOR WOOD DUST. I will
need to Check NFPA 91 and 654 for
applicable requirements.

OR
0

MY LOCATION IS COVERED BY NFPA 664


AND THE COMBUSTIBLE DUST
COMPLIANCE DIRECTIVE. I CAN USE
THIS CHECKLIST. I will complete the
sections below to identify my percent
readiness for minimizing Combustible
Wood Dust.

START HERE - This is The BEGINNING of the Initial Self-Assessment CHECKLIST

RESULTS
Initial:

Follow-Up:

Question
Number

50%

100%

10

10

SECTION - 1

CAUTION! The following NFPA Codes are extensive and cannot be adequately summarized within this chec
common electrical problems that can generate or become ignition sources will be summarized. Their code
MUST be retrieved and MUST meet the applicable code requirements in the applicable NFPA code.
NFPA 77 - RECOMMENDED PRACTICE ON STATIC ELECTRICITY
NFPA 79 - ELECTRICAL STANDARD FOR INDUSTRIAL MACHINERY
F1.1
F1.1
F1.3
F1.4
F1.5
F1.6
F1.7
100%
100%
100%
100%
100%
100%
100%
1.1
1.2
1.3
1.4
1.5
1.6
1.7
100%
0%
0%
0%
100%
100%
100%

F1.8
100%
1.8
100%

FOCUS on STATIC ELECTRICITY and MACHINERY

F1.9
100%
1.9
0%

F1.10
100%
1.10
0%

FIX WHAT?

ANY UNGROUNDED, CONDUCTIVE objects?

100%

NO FIX NEEDED

1.1

Where?

100%

NO FIX NEEDED

0%

Find static e sources


& Minimize

0%

Control
accomulation and
apply Housekeeping

Where?

0%

Check and fix ground


on conductive
baghouses

NON-NFPA - Has a qualified electrician been consulted for


ways to reduce or prevent static e-discharge(s)?

100%

NO FIX NEEDED

100%

NO FIX NEEDED

100%

NO FIX NEEDED

100%

NO FIX NEEDED

0%

Install overcurrent
devices as needed

0%

Test & Ground all


electrical equipment

NFPA 77

1.2

ANY evidence of STATIC Electricity (e-) accumulation?


Where?

NFPA 77

1.3

ANY suspended (wood) dust in air?


Where?

NFPA 77

1.4

ALL conductive bag house parts always grounded?

NFPA 77

1.5
NFPA 77

1.6
i

Is the design and e- power supply correct for all machinery?


Where?

NFPA 79

1.7

Are ground terminals & enclosed local disconnects present for machinery?

List ONLY if missing:

NFPA 79

1.8

Are LIVE electrical parts at or above 50 Volts guarded against contact


(including by insulation)?
List ONLY if missing:

NFPA 79

1.9

Are over current protection devices in place?


List ONLY if missing:

NFPA 79

Is ALL equipment electrically grounded?

1.10

List ONLY if missing:

0%

Test & Ground all


electrical equipment
as needed

NFPA 79

RESULTS
Initial:

63%

SECTION - 2
8

CAUTION! NFPA 70 & 70E Codes are extensive and cannot be adequately summarized within this checklist. Equivalently, look for common electrica
sources. Code compliant solution MUST be retrieved and meet the applicable NFPA requirements.

NFPA 70 - NATIONAL ELECTRIC CODE


NFPA 70E - STANDARD FOR ELECTRICAL SAFETY IN THE WORKPLACE

NFPA 499 - RECOMMENDED PRACTICE FOR THE CLASSIFICATION OF COMBUSTIBLE DUSTS AND OF HAZARDOUS (CLASSIFIED) LOC
INSTALLATIONS IN CHEMICAL PROCESS AREAS

Follow-Up:

Question
Number

2.1

38%

F2.1
0%
2.1
0%

F2.2
0%
2.2
100%

F2.3
0%
2.3
100%

F2.4
0%
2.4
100%

F2.5
0%
2.5
0%

F2.6
100%
2.6
0%

F2.7
100%
2.7
0%

F2.8
100%
2.8
200%

FOCUS on GENERAL ELECTRICAL HAZARDS - Conduit, Electrical Panels, etc.

F2.9
0%
2.9
0%
FIX WHAT?

ANY energized damaged electrical conduits?


List ONLY if missing:

0%

Repair or Replace

100%

NO FIX NEEDED

100%

NO FIX NEEDED

100%

NO FIX NEEDED

0%

Repair and Upgrade


to Code

NFPA 70

2.2

ANY exposed breakers within a breaker panel?


List ONLY if missing:

NFPA 70

2.3

ANY SUBSTANDARD electrical repairs?


List ONLY if missing:

NFPA 70

2.4

ANY exposed wiring that could short, or cause a spark?


List ONLY if missing:

NFPA 70

ANY electrical conditions that can cause material ignition? (consult electrician)

2.5

List ONLY if missing:

0%

Repair and Upgrade


to Code

0%

Repair-UpgradeCheck against Code

0%

Implement written
program-Formulate
procedures-Acquire
equipment & Train
employees

200%

499 Applies-REFER to
NFPA for Specific
Requirements

NFPA 70

2.6

At hazardous locations (in hazardous Atmospheres) are there ARE equipment breaks
that void effectiveness? (IF NO hazardous locations, answer NO) SEE OSHA 1910.307

List ONLY if effectiveness voided:

NFPA 70E

2.7

Is HOT WORK controlled by a permit system? (Both NFPA & OSHA 1910.252 apply)

NFPA 70E

1
i

2.8
NFPA 499

Answer the Questions below FIRST to DETERMINE your


location's status under NFPA 499. It ONLY APPLIES IF the area under
review is ALSO A CHEMICAL PROCESS AREA. Is your location
subject to NFPA 499?

ANSWER ALL - Do ANY of the following exist?


1
2.8.1

Don't
ENTER this
value

Overall response
is:

is there a DUST that is produced, processed, handled, or likely to be at this area that's
under review?

0%

499 Does Not Apply

Can or is the dust released into the atmosphere or accumulated on surfaces?

100%

499 May Apply if area is


also a Chemical Process
Area

Are there sources of ignition, such as electrical systems or equipment?

100%

499 May Apply if area is


also a Chemical Process
Area

Is this area ALSO A CHEMICAL PROCESS AREA? (IF YES, Consult NFPA 499 for
code specifics. Also answer Question 2.9. (NOTE: Chemical Process Areas are not
common, and go significantly beyond the scope of this checklist)

0%

499 Applies-CHECK
Specific Requirements

IF NFPA 499 APPLIES, is this location meeting ALL REQUIRMENTS?

0%

499 Does Not Apply

1
2.8.2
1
2.8.3
1
2.8.4

200%

2.9
NFPA 499

DETERMINATION - EXIT CHECKLIST OR FIRE TRIANGLE CONDIT

DETERMINATION - EXIT CHECKLIST OR FIRE TRIANGLE CONDIT

IF sufficient conditions DO NOT EXIST, FIRE, DEFLAGRATION, or EXPLOSION CANNOT result. However, Oxygen
results in a FIRE HAZARD.
Cumulative
"Percent Prepared"
& Hazard Condition
Indicated by "X" is:

56%

FOLLOW-UP
Cumulative
"Percent Prepared"
& Hazard Condition
Indicated by "X" is:

69%

RESULTS
Initial:

21%

11

SECTION - 3
NFPA 68 - EXPLOSION PROTECTIONS BY DEFLAGRATION VENTING
NFPA 69 - STANDARD ON EXPLOSION PREVENTION SYSTEMS

NFPA 654 - STANDARDS FOR THE PREVENTION OF FIRE AND DUST EXPLOSIONS FROM THE MANUFACTURING, PROCE
COMBUSTIBLE PARTICULATE SOLIDS

NFPA 664 - STANDARD FOR THE PREVENTION OF FIRES AND EXPLOSIONS IN WOOD PROCESSING AND WOODWORKIN
Follow-Up:

F3.1
11%
3.1
33%
1

3.1
NFPA 68

50%
F3.2
63%
3.2
13%

11
F3.3
60%
3.3
80%

F3.4
60%
3.4
60%

F3.5

F3.6
20%

3.5

3.6
0%

F3.7
29%
3.7
6%

The following questions apply to NFPA 68, 69, and 664.


Answer the questions below FIRST to determine if
NFPA 68 specifics apply, then continue through the
questions.

ANSWER ALL - Do ANY of the following exist?

F3.8
70%
3.8
9%

F3.9
80%
3.9
0%

F3.10
100%
3.10
33%

IF you produce WOOD DUST,


AND you have a bag house or
ANY OTHER type of enclosure,
You MUST answer YES.

Overall response
is:

F3.11
54%
3.11
0%

33%
300%

Percentage for
this Question

ANSWER ALL - Do ANY of the following exist?


1
3.1.1
1
3.1.2
1
3.1.3

Overall response
is:

100%

NFPA 68 Does not apply.


OTHER NPFA Codes may
apply

Are there ANY IGNITION SOURCES that can possibly reach the inside of a
process enclosure?

100%

NFPA 68 Does not apply.


OTHER NPFA Codes may
apply

Prior to today, was there a deflagration or explosion event involving


combustible wood dust?

100%

VERIFY requirements met

Were engineering controls IN PLACE during the event?

0%

Implement controls
specified under NFPA 664
and other codes

Did the engineering controls activate during the event?

0%

Determine reason for


non-activation and
correct it

Are there any ENCLOSURES where combustible wood dust is present? (If NO,
NFPA 68 does not apply. Skip to NFPA 69, AT QUESTION #5)

1
3.1.4
1
3.1.5
1
3.1.6
1
3.1.7

Are the engineering controls on a periodic maintenance and testing schedule?

0%

Implement periodic
maintenance and testing
schedule &
doucmentation

IF Engineering Controls ARE NOT CURRENTLY IN PLACE, was NFPA 68 reviewed


in detail by representatives of your company? (If already in place, answer Y
for YES)

0%

Review NFPA 68 in detail


as required.

Were enclosures evaluated for needed engineering controls per NFPA 68?

0%

Evaluate enclosures per


NFPA

IF Engineering Controls ARE NOT CURRENTLY IN PLACE, has an installation


date for them been scheduled?

0%

Determine an installation
date after review with AHJ
and others

13%

Percentage for
this Question

1
3.1.8
1
3.1.9

3.2

300%

ANSWER the questions below to determine your location's


status. NFPA 69 ONLY APPLIES IF you have listed conditions.

NFPA 69

ANSWER ALL - Do ANY of the following exist?

Don't Enter this value


- it automatically
appears based on
question responses

100%

1
3.2.1

Does a DEFLAGRATION hazard exist? (IF you produce WOOD DUST, and it can
become airborne, you MUST answer YES. IF YES, continue. IF NO, STOP
HERE! NFPA 69 DOES NOT APPLY. Skip to Question 3.3)

0%

NFPA 69 Applies

Has the design basis of the deflagration scenario been identified and
documented?

0%

MUST identify &


document design basis of
deflagration scenario

Are there ENGINEERING CONTROLS present?

0%

ALL controls MUST be


either or both-specify

Were the controls acceptance tested?

0%

Controls MUST be
acceptance tested

Are the controls on a periodic inspection & maintenance schedule


(Additional requirement under NFPA 664)

0%

Controls MUST be
periodically inspected
and maintained

Is location aware of required housekeeping under NFPA 654 or 664?


(detailed elsewhere in this checklist)

0%

Housekeeping under
NFPA 654 OR 664 MUST
be applied

Has the engineering control system been checked against NFPA


requirements for Operation, Maintenance, and Safety requirements?

100%

Maintain as required

Does the system allow for automatic shutdown?

0%

Automatic system
shutdown MUST be
required

80%

Percentage for
this Question

1
3.2.2
1
3.2.3
1
3.2.4
1
3.2.5
1
3.2.6
1
3.2.7
1
3.2.8

3.3

Do the ENGINEERING CONTROLS use ANY of the following detection


system(s) or methods?

Don't Enter this value


- it automatically
appears based on
question responses

3.3

Do the ENGINEERING CONTROLS use ANY of the following detection


system(s) or methods?

Don't Enter this value


- it automatically
appears based on
question responses

80%

Overall response
is:

400%

Percentage for
this Question

NFPA 69

ANSWER ALL - Do ANY of the following exist?


1
3.3.1

Are DEFLAGRATION SUPPRESSION AND EXPLOSION VENTING


components also used?

100%

Component indicated as
present-verify its
appropriate

Is there a DEFLAGRATION PASSIVE ISOLATION SYSTEM in place?

100%

Component indicated as
present-verify its
appropriate

Is there a DEFLAGRATION PRESSURE CONTAINMENT SYSTEM in place?

100%

Component indicated as
present-verify its
appropriate

Is there a DEFLAGRATION PRESSURE CONTAINMENT SYSTEM in place?

100%

Component indicated as
present-verify its
appropriate

Does the CONTROL SYSTEM use Oxidant Reduction Concentration to


prevent combustion? (see comment notes)

0%

Check NFPA 69 to verify if


component is needed

Don't Enter this value


- it automatically
appears based on
question responses

60%

Percentage for
this Question

Overall response
is:

600%

1
3.3.2
1
3.3.3
1
3.3.4
1
3.3.5
1

3.4
NFPA 664

NFPA 664 Chapter 4 - General Requirements


These questions assess the design of the fire and deflagration safety
provisions at the location. Consult NFPA 664 for definitions and
specific details.

ANSWER ALL - Do ANY of the following exist?


1
3.4.1
1
3.4.2
1
3.4.3
1

10

PROCESS ANALYSIS - is the design, physical and chemical properties, and


documented results, maintained for the life of the process & and on location?

0%

Implement PROCESS
ANALYSIS

MANAGEMENT of CHANGE (MOC) - Are there written procedures to manage


the change of process materials, technology, equipment, procedures, and
facilities?

100%

Requirement Met

Does (MOC) Include - Technical basis of Changes, Safety & Health Implications,
Temporary-Permanent, Procedure Modifications, Employee Training, Authorization
requirements for proposed change?

0%

UPGRADE to meet all


requirements

DESIGNER & INSTALLER QUALIFICATIONS - Are systems designed and


installed under the supervision of a knowledgeable, Qualified Engineer?

100%

Requirement Met

3.4.4
1
3.4.5
1
3.4.6
1
3.4.7
1
3.4.8
1
3.4.9
1
3.4.10

i
1

3.5
NFPA 664

DESIGNER & INSTALLER QUALIFICATIONS - Are systems designed and


installed under the supervision of a knowledgeable, Qualified Engineer?

100%

Requirement Met

LIFE SAFETY - Is the design, construction, & equipment maintained to


prevent building occupants from Fire / Deflagration / Explosion?

100%

Requirement Met

LIFE SAFETY - Is the structure located, designed, constructed, & maintained


to prevent propagation of Fire / Deflagration?

100%

Requirement Met

LIFE SAFETY - Is structure designed, constructed, & equipped to maintain


Structural Integrity in spite of the effects of Fire / Deflagration?

0%

UPGRADE to meet all LIFE


SAFETY requirementsSEE NFPA 101

MITIGATION of FIRE SPREAD & EXPLOSIONS - are there sufficient


safeguards to prevent failure of adjacent building compartments?

100%

Requirement Met

COMPLIANCE OPTIONS - PERFORMANCE BASED - Is the design


documented with calculations, references and sources, per NFPA 101 (Life
Safety Code) and NFPA 664 (Chapter 5)?

0%

ACQUIRE missing items


and create
documentation

COMPLIANCE OPTIONS - PRESCRIPTIVE BASED - does the design meet


the requirements of NFPA 664 - Chapters 6 through 11?

100%

Requirement Met

0%

REVIEWER(S) - EITHER
Performance based
system questions at 3.5
OR Prescriptive based
system questions at 3.6
APPLIES - CHOOSE one
then ONLY ANSWER the
questions in that section!

What
type of
system does
this location
have?

This location has a


Performance Based System - I
want questions in 3.5 to apply.

0%
DO NOT manually enter value - it
will automatically appear OR remain
the same based on your responses

NFPA 664 Chapter 5 - Performance-Based Design Option


These questions assess the Performance Based Design Option at the
location. Consult NFPA 664 for definitions and specific details.

Don't Enter this value


- it automatically
appears based on
question responses

IF NO-This location MU
Prescriptive System-ONLY
the Questions at 3.6 &
total
value cell

0%

0%

Percentage for
this Question

ANSWER ALL - Do ANY of the following exist?


1
3.5.1
1
3.5.2

0%

10

APPROVED QUALIFICATIONS & INDEPENDENT REVIEW - Was design


prepared by a person acceptable to the Authority Having Jurisdiction (AHJ)?
INDEPENDENT REVIEW - IF REQUIRED by the AHJ, was the design
REVIEWED by an independent 3rd Party? (If NOT REQUIRED, answer Y for YES)

1
3.5.3
1
3.5.4

DESIGN FEATURES MAINTAINED - Are they maintained for operation as


originally designed, or modified with AHJ approval?

0%

Maintain design features


or obtain AHJ approval for
change

PREVENTION of IGNITION - Has the NFPA criteria been met?

0%

Prevent ignition per NFPA


criteria

PREVENTION of FIRE EXTENSION - Has the NFPA criteria been met?

0%

Implement controls to
prevent fire from
spreading

EFFECTS of DEFLAGRATION - Has the NFPA criteria been met?

0%

Implement controls to
prevent effects of
deflagration-SEE NFPA
664

DESIGN FIRE SCENARIOS - Has the NFPA criteria been met?

0%

Perform Design Fire


Scenarios per NFPA 664

DEFLAGRATION SCENARIOS - Has the NFPA criteria been met?

0%

Perform Deflagration
Scenarios per NFPA 664

EVALUATION of PROPOSED DESIGN - Did the AHJ approve all items


identified by NFPA 5.4?

0%

Obtain AHJ Evaluation of


proposed design NFPA
664- at 5.4

0%

Percentage for
this Question

1
3.5.9
1
3.5.10
1

3.6

VERIFY requirement with


Authority Having
Jurisdiction-AHJ

0%

1
3.5.8

0%

1
3.5.7

VERIFY Data Sources &


Design Aspects with
Authority Having
Jurisdiction-AHJ

1
3.5.6

VERIFY acceptability with


Authority Having
Jurisdiction-AHJ

DATA SOURCES - Have data sources for design aspects been identified?

1
3.5.5

0%

NFPA 664 Chapter 6 - Building Construction


These questions assess the Prescriptive Based Design Option for
Building Construction at the location. Consult NFPA 664 for
definitions and specific details.

Don't Enter this value


- it automatically
appears based on
question responses

NFPA 664

These questions assess the Prescriptive Based Design Option for


Building Construction at the location. Consult NFPA 664 for
definitions and specific details.

ANSWER ALL - Do ANY of the following exist?


1
3.6.1
1
3.6.2
1
3.6.3
1
3.6.4
1
3.6.5
1
3.6.6
1
3.6.7
1
3.6.8
1
3.6.9
1
3.6.10

10

- it automatically
appears based on
question responses

Overall response
is:

0%

Percentage for
this Question

0%

0%

Possible location
UPGRADE may be needed
- Consult AHJ

COMPARTMENTATION - are there Fire Walls, Fire Partitions, & Fire Barrier
Walls?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

PROTECTION of OPENINGS & PENETRATIONS - are listed systems or


approved materials used that conform to NFPA 221?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

OCCUPANT LIFE SAFETY SYSTEMS MEANS OF EGRESS - does the design,


construction, installation, & maintenance of Life Safety Systems meet NFPA
101 - Life Safety Code?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

SPECIAL REQUIREMENTS - SURFACES & LEDGES IN DUST AREAS - are


interior areas designed to minimize dust accumulation?

0%

MINIMIZE dust at these


locations

SPECIAL REQUIREMENTS - DAMAGE LIMITING CRITERIA - are enclosed


areas designed to prevent breach, provide explosion resistance, and include
venting to a safe outside location?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

SPECIAL REQUIREMENTS - DRAFT CURTAINS - where required, are they


made of noncombustible materials?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

SPECIAL REQUIREMENTS - DRAFT CURTAINS - are they made of a


minimum of 26 gauge steel, and NOT made of Aluminum?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

SPECIAL REQUIREMENTS - DRAFT CURTAINS - do they fit tightly against


the roof deck, and extend downward a minimum of 10 Percent of the total
height?

0%

Possible location
UPGRADE may be needed
- Consult AHJ

SPECIAL REQUIREMENTS - BEAMS, PURLINS & OTHER STRUCTURAL


MEMBERS - Does this location have these structures that extend downward equal to
or greater than 10 Percent of floor to ceiling height (IF YES - they are a substitute for
DRAFT CURTAINS)

0%

Possible location
UPGRADE may be needed
- Consult AHJ

COMPARTMENTATION - are there passive fire protection features in place to


prevent the spread of FIRE / DEFLAGRATIONS?

3.7
NFPA 664

NFPA 664 Chapter 7 - Prevention of Ignition & Control of Ignition Sources

`These questions assess the Prevention of Ignition and Control of


Ignition Sources at the location. Consult NFPA 664 for definitions and
specific details.

ANSWER ALL - Do ANY of the following exist?


1
3.7.1
1
3.7.2

17

Don't Enter this value


- it automatically
appears based on
question responses

6%

Overall response
is:

100%

HOT WORK - Is Hot Work controlled according to NFPA 51B? (Also consult 29
CFR 1910.276 - Welding, Cutting, Burning)
ELECTRICAL SYSTEMS - Do electrical systems meet NFPA 70? (Also see
OSHA 29 CFR 1910.303 and the following)

N
N

Percentage for
this Question

0%

HOT WORK must be


controlled

0%

ELECTRICAL SYSTEMS
must meet code
requirements-SEE NFPA
70

0%

Wood exposed to HOT


SURFACES exceeding the
auto-ignition temperature
of wood at 399 degrees
may ignite

1
3.7.3

HOT SURFACES - Are exterior surfaces of heated process equipment in


contact with wood prevented from a MAXIMUM allowable temperature of 500
degrees (500 *F) [260 *C]?

1
3.7.4
1
3.7.5
1
3.7.6
1
3.7.7
1
3.7.8
1
3.7.9

BEARINGS - Are they monitored for adequate lubrication and excessive wear?

0%

Inadequate lubrication &


wear leads to frictional
heating and auto-ignition
of wood dust

POWERED INDUSTRIAL TRUCKS - IF they operate in areas with a


deflagration hazard, are they the correct classification? (See NFPA 505)

0%

Powered Industrial Trucks


are sources of ignitionCHECK Classification

LIGHTING - Are they designed, installed, & maintained so they aren't an


ignition hazard during normal operation OR catastrophic failure?

0%

Evaluate & Upgrade


lighting to low
temperature & enclosed
devices

FUEL FIRED EQUIPMENT - Are they designed, installed, & maintained so


they aren't an ignition hazard? (See NFPA 31-Oil Burning, NFPA 54-Fuel Gas,
NFPA 85-Boilers Combustion)?

0%

CHECK fuel fired


equipment against NFPA
31 requirements

STATIC ELECTRICITY - Does equipment contain design features that include


- Conductivity, bonding & grounding, grounded metal combs, other effective
means approved by the AHJ?

0%

Consult electrician for


Static Electricity
minimizations

MACHINES & PROCESSING EQUIPMENT - Are they operated per


manufacturer's specifications, at a condition of sharpness to minimize heat,
and abrasives used within design life?

0%

Look for equipment


generation of sparks and
ignition

1
3.7.10

FOREIGN MATERIAL - Is wood stock inspected for nails and other objects
prior to processing?

0%

Inspect for and minimize


foreign material that can
generate sparks and
cause ignition

FOREIGN MATERIAL - Is fugitive (A.K.A "tramp") metal prevented from


entering wood and dust process equipment? (These are materials capable of
creating a spark that could ignite materials)

100%

Determine materials
sources and minimize

FRICTION - Is all equipment designed, installed, and operated to maintain


alignment and lubrication to avoid frictional heat ignition?

0%

CHECK equipment to
minimize frictional
heating

FANS - Is combustible residue on fans, fan shrouds, and drive mechanisms


prevented to avoid frictional heat ignition of the deposits?

0%

Schedule and maintain


cleaning of these parts

SPONTANEOUS IGNITION & CHEMICAL ACTION - Has the storage of wood


particulates been evaluated to determine any spontaneous ignition hazards
due to chemical reaction(s)?

0%

Evaluate hazards and


minimize

PROPELLANT ACTUATED TOOLS - Is their use PROHIBITED, UNLESS - dust


producing machinery is shut down AND, Equipment / Floors / Walls are
cleaned, AND dust accumulations are removed?

0%

DON'T use propellant


actuated tools unless
conditions are met

SMOKING - Is smoking restricted to designated areas having devices for


smoking material disposal that is free of combustible / flammable hazards or
storage?

0%

Restrict smoking as
specified

PORTABLE ELECTRIC EQUIPMENT & APPLIANCES - Is their use LISTED for


the areas where they're used? (Example - Space heaters approved for use in
dusty areas)

0%

Equipment MUST be
either UL or FM listed and
only sed where allowed

9%

Percentage for
this SECTION

1
3.7.11
1
3.7.12
1
3.7.13
1
3.7.14
1
3.7.15
1
3.7.16
1
3.7.17
1

3.8
NFPA 664

NFPA 664 Chapter 8 - Processes, Operations, & Special Systems


These questions apply to SYSTEMS, such as pneumatic, dust control, mechanical conveyors,
and all other equipment types used to convey, re-size, dry, or otherwise process wood, wood
particles, & cellulosic material.

ANSWER ALL - Do ANY of the following


exist?

Don't Enter this value


- it automatically
appears based on
question responses

T-percent

T-Count

Q-Count

Q-Sect%

120%

13

10

200%

20%

FTpercent

FTCount

911%

13

1
3.8.1
1
3.8.2
1
3.8.3
1
3.8.4
1
3.8.5
1
3.8.6
1
3.8.7
1
3.8.8
1
3.8.9
1
3.8.10
1
3.8.11

PARTICULATE CONVEYING & DUST COLLECTION SYSTEMS - Was a


HAZARD ANALYSIS done to determine if the materials was GREEN, DRY NONDEFLAGRABLE, or DEFLAGRABLE?

0%

A Hazard Analysis must


be conducted

FIRE & DEFLAGRATION HAZARD - Is ONLY GREEN MATERIAL collected or


conveyed in A SPECIFIC area? (IF YES, Fire & Deflagration hazards are deemed
non-exist in that area)

0%

IF green & dry material


present - NFPA 664
controls required

FIRE & DEFLAGRATION HAZARD - Is DRY WOOD PARTICULATE collected or


conveyed in A SPECIFIC area? (IF YES, A Fire hazard is deemed to exist in that
area)

100%

NFPA 664 controls


required

FIRE & DEFLAGRATION HAZARD - Is OR Could DRY WOOD PARTICULATE be


suspended in air? (IF YES, A Deflagration hazard is deemed to exist in that
area)

0%

NFPA 664 controls NOT


required

PNEUMATIC CONVEYING & DUST COLLECTION SYSTEMS - Are all such


systems designed per NFPA 654?

100%

VERIFY-Non professionally
engineered systems WILL
NOT qualify

PNEUMATIC CONVEYING & DUST COLLECTION SYSTEMS - Are ANY


OTHER spark producing systems tied into the woodworking particle conveying
system?

0%

NFPA 664 PROHIBITS


THIS CONDITION.
Separate systems As
Soon As Possible

PNEUMATIC CONVEYING & DUST COLLECTION SYSTEMS - Were ANY


system modifications made (capture points, etc) WITHOUT system
rebalancing?

0%

System may need


rebalancing to assure
capture velocity

PNEUMATIC CONVEYING & DUST COLLECTION SYSTEMS - Is (Are) Dust


collection systems operated whenever wood stock is being processed?

0%

MUST operate system


when wood stock
processed

DUCT SYSTEMS - GENERAL REQUIREMENTS - Are Duct systems METALLIC,


and NOT made of plastic(s)?

0%

MAXIMIZE METAL MINIMIZE PLASTIC - See


comment for specifics

DUCT SYSTEMS - GENERAL REQUIREMENTS - Are Duct systems protected


from corrosion AND bonded and grounded?

0%

Provide corrosion
protection and-or bond &
ground

0%

Percentage for this


Question

DUCTS WITH A FIRE HAZARD - Answer the questions below


FIRST - Are ducts conveying DRY MATERIAL where equipment
generates sparks protected by one of the following?

WHAT TYPE of CONTROL SYSTEM for 3.8.11?


1

Count

Don't Enter value it


automatically appears
based on question
responses
SubCount

SubSect%

0%

System A: 1-Material Entry Point > 2-Listed Spark Detection & Extinguishing
System > 3-Collection Equipment

0%
0%

SubCount

SubSect%

100%

Provide corrosion
protection and-or bond &
ground

System A: 1-Material Entry Point > 2-Listed Spark Detection & Extinguishing
3.8.11.1 System > 3-Collection Equipment
1

System B: 1-LiSTED spark Detection & Extinguishing System > 2-Actuating a


High Speed Abort Gate > 3-Diversion to Atmosphere before entry to collection
3.8.11.2 or storage equipment
1

System C: 1-Conveying to location with minimal personnel and personnel


3.8.11.3 risk > 2-Acceptable Risk Analysis to the Authority Having Jurisdiction.
1
3.8.12

DUCTS WITH A DEFLAGRATION HAZARD - Answer the questions


below FIRST -Are ducts having a deflagration hazard designed,
constructed, and installed by at least ONE of the following?

WHAT TYPE of CONTROL SYSTEM for 3.8.12?

Count

0%

Provide corrosion
protection and-or bond &
ground

0%

Percentage for this


Question

0%

Control System B: 1-Metal Ducts protected by a LISTED EXPLOSION


SUPPRESSION SYSTEM that is able to withstand maximum deflagration
3.8.12.2 pressures.
Control System C: 1-Metal Ducts located INDOORS; 2-Equipped with

DEFLAGRATION RELIEF PIPES less than 20 feet length; 3-Extending to safe areas
3.8.12.3 outside of building; 4-Able to withstand maximum deflagration pressures.
Control System D: 1-Metal Ducts located INDOORS; 2-equipped with

deflagration relief vents EXHAUSTING THROUGH LISTED FLAME QUENCHING


3.8.12.4 DEVICES; 3-Able to withstand maximum deflagration pressures.
1

Control System E: 1-Metal Ducts located OUTDOORS; 2-equipped with


deflagration relief vents; 2-Able to withstand maximum deflagration
3.8.12.5 pressures.
1

Control System F: 1-Metal Ducts located OUTDOORS; 2-Having weaker


3.8.12.6 construction permitted IF subject to a RISK ANALYSIS acceptable to the AHJ.

3.8.13

Provide corrosion
protection and-or bond &
ground

SubSect%

0%

SubCount

Control System A: 1-Ducts and all metal hatches constructed of metal; 23.8.12.1 Able to withstand maximum deflagration pressures.

Provide corrosion
protection and-or bond &
ground

Don't Enter value it


automatically appears
based on question
responses

0%

HOODS & ENCLOSURES - Do hoods & enclosures capture wood dusts and
particulates? (The air flow rate must be sufficient to capture & carry it into the
ductwork)

0%

SubCount

SubSect%

100%

0%

Provide corrosion
protection and
ELECTRICALLY bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Check system
performance against
design specificationscheck for leaks or
material plugs

3.8.13

1
3.8.14

1
3.8.15

HOODS & ENCLOSURES - Do hoods & enclosures capture wood dusts and
particulates? (The air flow rate must be sufficient to capture & carry it into the
ductwork)

0%

Check system
performance against
design specificationscheck for leaks or
material plugs

HOODS & ENCLOSURES - Are hoods & enclosures made of NONCOMBUSTIBLE MATERIALS? (IF NO, they MUST be protected by sprinklers
described by NFPA 13)

0%

NFPA 13-Standard for the


Installation of Sprinkler
Systems-applies

0%

Percentage for this


Question

Don't Enter value it


DUST COLLECTORS - GENERAL REQUIREMENTS - CAUTION! NFPA 664
automatically
Specifies permitted dust collector placement based on SPECIFIC
appears based on
requirements. Pick the system placement at your location and consult NFPA question responses
for detail. A SUMMARY of conditions appears below.

NFPA ALLOWABLE DUST COLLECTOR LOCATIONS:

Count

SubCount

SubSect%

0%

0%

1
3.8.15.1

INDOORS - ONLY IF NO fire hazard or deflagration is deemed to exist.

INDOORS - Because ONLY A FIRE HAZARD exists AND it is PROTECTED by the


3.8.15.3 design requirements of NFPA 664
1

INDOORS - Because A DEFLAGRATION HAZARD exists BUT it is PROTECTED by


3.8.15.4 deflagration relief vents or pipes per the design requirements of NFPA 664

100%

0%

0%

Check system
performance against
design specificationscheck for leaks or
material plugs

0%

Provide corrosion
protection and-or bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Provide corrosion
protection and-or bond &
ground

0%

Percentage for this


Question

1
3.8.15.2

SubSect%

Check system
performance against
design specificationscheck for leaks or
material plugs

OUTSIDE OF BUILDINGS

SubCount

INDOORS - Because it is an ENCLOSURELESS device that MEETS the following: 1- Used


ONLY for wood processing machinery; 2-NOT used on Sanders or abrasive planers; 3Each collector has maximum air flow rate of 5000 cfm; 4-Fan motor is totally enclosed
3.8.15.5 and fan cooled; 5-Daily or greater removal of collected dust; 6-Collector located 20 ft
or more from persons or other collectors.

1
3.8.16

DUST COLLECTORS WITH FIRE or DEFLAGRATION HAZARDS CAUTION! NFPA 664 requires specific construction methods. Consult
NFPA for requirements.

Don't Enter value it


automatically appears
based on question
responses

3.8.16

DUST COLLECTORS WITH FIRE or DEFLAGRATION HAZARDS CAUTION! NFPA 664 requires specific construction methods. Consult
NFPA for requirements.

ANSWER ALL - Do ANY of the following exist?

Count

automatically appears
based on question
responses
SubCount

SubSect%

0%

Do Dust collectors WITH FIRE HAZARDS meet the design requirements in


3.8.16.1 NFPA?
1

Do Dust collectors WITH DEFLAGRATION HAZARDS meet the design


3.8.16.2 requirements in NFPA?
1
3.8.17

RECYCLED EXHAUST AIR - CAUTION! NFPA 664 prohibits recycling air UNLESS
certain equipment is installed based on the air flow rate of the system. Choose the
air flow rate at your location and consult NFPA for detail.

ANSWER The Question that applies to your system:

Count

1
3.8.18

MECHANICAL CONVEYING SYSTEMS - GENERAL


REQUIREMENTS - CAUTION! NFPA 664 has specific requirements
for mechanical conveying system design.

What design features does your system have? Answer all


that apply:
1

Count

Designed, Installed, & Operated to maintain alignment and minimize


3.8.18.1 excessive heat build-up?
1
3.8.18.2

Fugitive dust emissions minimized?

100%

0%

Review NFPA 664 and


corrrect

0%

Percentage for this


Question

0%

Do RECYCLED AIR SYSTEMS greater than 5000 cubic feet per minute (CFM)
3.8.17.2 meet the design requirements in NFPA 664?

SubSect%

Review NFPA 664 and


corrrect

SubSect%

SubCount

0%

SubCount

Do RECYCLED AIR SYSTEMS less than or equal to 5000 cubic feet per minute
3.8.17.1 (CFM) meet the design requirements in NFPA 664?

0%

Percentage for this


Question

Don't Enter value it


automatically appears
based on question
responses

0%

0%

SubCount

SubSect%

100%

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664 and


corrrect

0%

Percentage for
this Question

Don't Enter value it


automatically
appears based on
question responses

SubCount

SubSect%

0%

0%

SubCount

SubSect%

500%

0%

Review NFPA 664 Minimize heat build-up

0%

Review NFPA 664 and


Minimize fugitive dust
emissions

1
3.8.18.3

0%

Review NFPA 664 and


UPGRADE bearings where
possible

0%

Review NFPA 664 and


correct where needed

Shaft seals provided where rotating shafts penetrate equipment walls?

0%

Review NFPA 664 and


correct where needed

Access hatches & covers tightly fitted & fastened for dust tight operation?

0%

Review NFPA 664 and


UPGRADE as required

0%

Review NFPA 664 and


UPGRADE as required

0%

Percentage for
this Question

Dust tight ball or roller bearings used wherever practical?

Bearings and bushings located outside of equipment UNLESS there's no other


3.8.18.4 alternative?
1
3.8.18.5
1
3.8.18.6
1

Do Mechanical Conveying Systems with a FIRE or DEFLAGRATION Hazard meet


3.8.18.7 NFPA 664 sprinkler & isolation requirements?
1
3.8.19

THERMAL OIL HEATING SYSTEMS - CAUTION! NFPA 664 has


specific requirements for thermal oil heating systems. Inspect your
location's equipment based on the specific requirements below.
Consult NFPA for detail.

ANSWER ALL - Do ANY of the following exist?

Count

Don't Enter value it


automatically
appears based on
question responses

SubCount

SubSect%

10

0%

10

300%

Review NFPA 664


requirements and
corrrect

Physically separated from a manufacturing area?

0%

Review NFPA 664


requirements and
corrrect

Discharged to a safe location?

0%

Review NFPA 664


requirements and
corrrect

1
3.8.19.4

SubSect%

0%

3.8.19.3

SubCount

Designed, Operated, & Maintained to minimize thermal oil spills, fires, &
3.8.19.1 explosions?

3.8.19.2

0%

Uses a WELDED piping system?

0%

NON-WELDED piping
systems are NOT
acceptable-Review NFPA
664 and corrrect

Are piping systems INSULATED if routed through production areas?

0%

Review NFPA 664 and


corrrect

3.8.19.5

Are piping systems INSULATED if routed through production areas?

0%

Review NFPA 664 and


corrrect

Do expansion or storage tanks meet design requirements?

0%

Review NFPA 664


requirements and
corrrect

Are there SAFETY CONTROLS & INTERLOCKS?

0%

Review NFPA 664 and


corrrect

Has FUEL BURNER CONTROLS & INTERLOCKS?

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664


requirements-Create
procedures and conduct
operator training

0%

Review NFPA 664


requirements and
corrrect

0%

Percentage for
this Question

1
3.8.19.6
1
3.8.19.7
1
3.8.19.8
1
Have OPERATIONAL CONSIDERATIONS been completed? (Procedures, operator
3.8.19.9 training, etc)
1

Is FIRE PROTECTION provided, IF REQUIRED, for areas where a hot oil spill
3.8.19.1 could accumulate? (SEE NFPA 664 8.3.2.10)
0

1
3.8.20

PARTICULATE SIZE REDUCTION EQUIPMENT - CAUTION! NFPA 664 has Don't Enter value it
automatically
specific requirements for particulate size reduction equipment. These
appears based on
requirements apply to operations that include specific types of products or question responses
production equipment. Consult NFPA for detail.

ANSWER ALL - Have the following been completed?

Count

SubCount

SubSect%

0%

1
3.8.20.1

Was the HAZARD ANALYSIS based on particle size?

Is foreign material (AKA, Tramp metal), removed by self-cleaning magnets, air


3.8.20.2 separators, or BOTH?
1

Does equipment meet NFPA requirements for FIRE or DEFLAGRATION hazards?


3.8.20.3 (SEE NFPA 664 beginning at 8.4.2.3)

0%

SubCount

SubSect%

0%

0%

Review NFPA 664-Hazard


Analysis MUST be based
on particle size

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664


requirements

i
1
3.8.21

REVIEWER(S) - SPECIAL
REQUIREMENTS APPLY TO
PANEL MANUFACTURERS CHOOSE Either A or B and
follow the instructions

Provide a
response to
this question

Does the reviewed location


MAKE Panel Products like
PLYWOOD or MDF?

Average

F-Average

Q-Total

F-Total

0%

0%

DO NOT manually enter value - it


will automatically appear OR remain
the same based on your responses

100%

IF NO - SPECIAL REQUIREMENTS
to you. You've been FULLY CRE
Questions 3.8.21 & 3.8.22 &

100%

total
value cell

F3.8.21

0%
3.8.21

0%

0%

Don't Enter value it

PANEL PRODUCT MANUFACTURING EQUIPMENT - CAUTION!


automatically
NFPA 664 has specific requirements for panel product manufacturing appears based on
question responses
equipment. Consult NFPA for detail.

0%

Percentage for
this Question

ANSWER ALL - Do ANY of the following exist?

Count

SubCount

SubSect%

0%

1
3.8.21.1

Is dust controlled within enclosures?

Designed, Installed, & Operated to maintain alignment and minimize


3.8.21.2 excessive heat build-up?
1

Foreign material is removed by self-cleaning magnets, air separators, or


3.8.21.3 BOTH?
1
3.8.21.4

Designed, Installed, & Operated for dust tight operation?

1
3.8.22

DRYER SYSTEMS - CAUTION! NFPA 664 has specific requirements


for dryer systems. Consult NFPA 664 for detail.

ANSWER ALL - Do ANY of the following exist?


1

Count

IF PRESENT, does my location meet requirements for VENEER and/or


FIBERBOARD DRYERS?

0%

SubCount

SubSect%

0%

0%

Review NFPA 664 Provide enclosures to


control dust

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664 and


corrrect

0%

Percentage for
this Question

Don't Enter value it


automatically
appears based on
question responses

SubCount

SubSect%

0%

0%
0%

SubCount

SubSect%

0%

Review NFPA 664 and


corrrect

IF PRESENT, does my location meet requirements for VENEER and/or


3.8.22.1 FIBERBOARD DRYERS?

0%

Review NFPA 664 and


corrrect

IF PRESENT, does my location meet requirements for ROTARY DRYERS?

0%

Review NFPA 664 and


corrrect

IF PRESENT, does my location meet requirements for CONVEYOR DRYERS?

0%

Review NFPA 664 and


corrrect

IF PRESENT, does my location meet requirements for FLASH TUBE DRYERS?

0%

Review NFPA 664 and


corrrect

IF PRESENT, does my location meet requirements for KILN DRYERS?

0%

Review NFPA 664 and


corrrect

IF PRESENT, does my location meet requirements for FINISH ROOM DRYERS?

0%

Review NFPA 664 and


corrrect

0%

Schedule installation date


and verify requirements
with Authority Having
Jurisdiction-AHJ

0%

Percentage for
this Question

1
3.8.22.2
1
3.8.22.3
1
3.8.22.4
1
3.8.22.5
1
3.8.22.6
1
3.8.23

1
3.8.24

POLLUTION CONTROL EQUIPMENT - Does pollution control equipment


meet NFPA 664 requirements? (SEE NFPA 8.9 for detail).

FIRE CONTROL SYSTEMS - CAUTION! NFPA 664 has specific


requirements for fire control that vary by system type and location.
Assess the presence of systems and check local requirements.

ANSWER ALL - Do ANY of the following exist?

Q-Count

Don't Enter value it


automatically
appears based on
question responses

SubCount

SubSect%

0%

IF REQUIRED, are fire control systems in place for DRY LUMBER storage? (If not
3.8.24.1 required, ANSWER YES)
1

IF REQUIRED, are fire control systems in place for FLAMMABLE LIQUID


3.8.24.2 storage? (If not required, ANSWER YES)
1

IF REQUIRED, are fire control systems in place for SILOS and/or STORAGE
BINS? (If not required, ANSWER YES)

0%

SubCount

SubSect%

0%

0%

CHECK requirements and


VERIFY if needed

0%

CHECK requirements and


VERIFY if needed

0%

CHECK requirements and


VERIFY if needed

IF REQUIRED, are fire control systems in place for SILOS and/or STORAGE
3.8.24.3 BINS? (If not required, ANSWER YES)
1

IF REQUIRED, are fire control systems in place for Indoor DRY, FINE
3.8.24.4 PARTICULATE storage? (If not required, ANSWER YES)
1

IF REQUIRED, are fire control systems in place for HOT PRESSES - Continuous
3.8.24.5 or MULTI-OPENING Batch-Type? (If not required, ANSWER YES)
1

IF REQUIRED, are fire control systems in place for WOOD SCRAP PROCESSING
3.8.24.6 & DISPOSAL? (If not required, ANSWER YES)

3.9
NFPA 664

NFPA 664 Chapter 9 - Fire Protection Systems


These questions apply to FIRE PROTECTION SYSTEMS. Requirements
may vary and may not apply in every location.

ANSWER ALL - Are the following items, IF REQUIRED,


present and properly designed?

1
3.9.2

0%

CHECK requirements and


VERIFY if needed

0%

CHECK requirements and


VERIFY if needed

0%

CHECK requirements and


VERIFY if needed

0%

Percentage for
this Question

0%

0%

Item NOT REQUIRED or


Exempt, or Not in Place

Detection and Extinguishing systems? (SEE NFPA 11, 12, 15, 17, 25, 69, 72,
750, 2001)

0%

Item NOT REQUIRED or


Exempt, or Not in Place

Inside Hose Stations? (SEE NFPA 14)

0%

Item NOT REQUIRED or


Exempt, or Not in Place

Water Supply? (SEE NFPA 20, 22, 24)

0%

Item NOT REQUIRED or


Exempt, or Not in Place

Portable Fire Extinguishers? (SEE NFPA 10)

0%

Item NOT REQUIRED or


Exempt, or Not in Place

33%

Percentage for
this Question

1
3.9.5

1
3.9.4

CHECK requirements and


VERIFY if needed

Automatic sprinklers? (SEE NFPA 13 or 15)

1
3.9.3

0%

Don't Enter value it


automatically
appears based on
question responses

1
3.9.1

NFPA 664 Chapter 10 - Human Element

Don't Enter value it


automatically
appears based on

3.10
NFPA 664

These questions apply to the HUMAN ELEMENT under the NFPA 664
definition.

ANSWER ALL - Do ANY of the following exist?

Don't Enter value it


automatically
appears based on
question responses

12

33%

Percentage for
this Question

400%

1
3.10.1

Is there an INSPECTION, TESTING, & MAINTENANCE program for Fire &


Explosion protection systems?

100%

Maintain as needed

Does the INSPECTION, TESTING, & MAINTENANCE program also cover Dust
Collection systems?

100%

Maintain as needed

Are RECORDS for INSPECTION, TESTING, & MAINTENANCE kept for their useful
life?

0%

Ensure records are kept


for their useful life

Is GENERAL & JOB SPECIFIC Employee Training being done?

0%

Conduct general & jobspecific employee


training

1
3.10.2
1
3.10.3
1
3.10.4
1
3.10.5

Are CONTRACTORS properly trained, qualified, and their documentation


retained on-site?

0%

Ensure contractors are


properly trained,
qualified, and their
documentation is
retained on-site

Is PORTABLE APPLIANCE use regulated by a written policy?

0%

Establish written policy &


regulate portable
appliance use

Is EVERY INCIDENT that results in a FIRE or EXPLOSION INVESTIGATED &


RECORDED?

0%

Investigate and record


every incident involving
fire or explosion

Is there a procedure for Fire & Explosion System Impairments?

0%

Establish a procedure for


fire & explosion system
impairment

1
3.10.6
1
3.10.7
1
3.10.8

3.10.8

Is there a procedure for Fire & Explosion System Impairments?

Is the procedure being used?

0%

Establish a procedure for


fire & explosion system
impairment

0%

Determine why and


implement procedures

100%

Maintain as needed

100%

Maintain as needed

0%

Meet requirements for


Emergency Planning &
Response

0%

Percentage for
this Question

1
3.10.9
1

SMOKING - Is smoking restricted to designated areas having devices for


smoking material disposal that is free of combustible / flammable hazards or
3.10.10 storage?
1
HOT WORK - Is Hot Work controlled according to NFPA 51B? (Also consult 29
3.10.11 CFR 1910.276 - Welding, Cutting, Burning)
1
EMERGENCY PLANNING & RESPONSE - Does it meet the requirements of
3.10.12 NFPA 600? (Also consult 29 CFR 1910.38 - Emergency Action Plan)

3.11
NFPA 664

NFPA 664 Chapter 11 - Housekeeping


These questions apply to HOUSEKEEPING requirements under the
NFPA 664 definition.

CHECK and VERIFY the following conditions:


1
3.11.1
1
3.11.2
1
3.11.3

Don't Enter value it


automatically
appears based on
question responses

0%

13

Is the Housekeeping & Inspection program is DEVELOPED, MAINTAINED, &


DOCUMENTED?
Are large quantities of waste or debris that impede energized or moving
equipment removed immediately?
Is combustible waste placed in metal covered receptacles until removed for
daily disposal?

N
N
N

0%

Develop, maintain &


document Housekeeping
& Inspection program

0%

Immediately remove
waste accumulation that
impedes equipment
operation

0%

Place combustible waste


in metal covered
receptacles for daily
disposal

0%

Place non-reusable
combustible waste in
metal covered
receptacles for daily
disposal

1
3.11.4

Is non-reusable combustible waste placed in metal covered receptacles until


removed for daily disposal?

3.11.4
1
3.11.5
1
3.11.6

Is non-reusable combustible waste placed in metal covered receptacles until


removed for daily disposal?

0%

Place non-reusable
combustible waste in
metal covered
receptacles for daily
disposal

Is collected Fugitive (Tramp) metal SEPARATED so it can't re-enter the


process?

0%

Collect & separate


fugitive metal to prevent
system re-entry

Is Production Equipment maintained and operated to minimize debris & dust


escape?

0%

Collect & separate


fugitive metal to prevent
system re-entry

If an area can't be reached for housekeeping purposes, is it sealed?

0%

Seal unreachable areas


to prevent dust
accumulation & ignition

1
3.11.7
1
3.11.8

If an area can't be reached TO ASSESS OPERATING TEMPERATURE, is a remote


detection method considered?

0%

Consider an assessment
method - surfaces
exceeding 399*F are an
ignition hazard

Are Combustible or Flammable liquid spills cleaned up without delay?

0%

Cleanup combustable &


flammable liquid spills as
soon as possible

0%

Cleanup Volatile oil &


resin residues - they are
combustable or
flammable

0%

RELOCATE STORAGEManage and Dispose of


volatile oil & resin
residues per regulations

0%

Provide approved metal


receptacles having selfclosing lids

0%

Review NFPA 30 for


specific requirements and
UPGRADE storage
methods as needed

0%

Percentage for
this Question

1
3.11.9
1

Are volatile oil & resin residues removed from areas such as Ovens, Dryers,
3.11.10 Fume Extraction, or Ventilation systems?

Are volatile oil & resin residues that are removed STORED near sources of
ignition or areas such as Ovens, Dryers, Fume Extraction, or Ventilation
3.11.11 systems?
1

Are OILY soaked cloths or waste material stored in approved metal receptacles
3.11.12 with self closing lids?
1

Are FLAMMABLE LIQUIDS, IF PRESENT, stored per the requirements of NFPA


3.11.12 30? (Flammable & Combustible Liquids Code)

CLEAN-UP METHODS - CAUTION! NFPA 664 has specific


requirements for clean-up methods. Several procedures are allowed
3.11.13 if other procedures are followed

Don't Enter value it


automatically
appears based on
question responses

ANSWER ALL - Are the following conditions met?

0%

Floor & Equipment areas are vacuumed with a the correct equipment?
3.11.13. (Equipment MUST be approved for CLASS II, Division 1, Group G Per NFPA 70,
Article 502)(National Electrical Code)
1
1

Electrical and other Ignition Sources are either 1-SHUT DOWN or REMOVED
3.11.13. from the area, OR, 2-Classified for use in dusty areas.
2
1
3.11.13. ONLY LOW Gauge air pressure of 15 Pounds Per Square Inch (PSI) is used.
3
1

There are NO open flames, sparks from spark producing equipment, or hot
3.11.13. surfaces that can ignite a dust cloud or layer.
4

RESULTS
Initial:

0%

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664 and


corrrect

0%

Review NFPA 664 and


corrrect

SECTION - 4
1

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

0%

4.1
0%

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

STATUS
Y for YES,
N for NO

FIX WHAT?

0%

Control dust
accumulation to less than
1/32 inch

4.1
OSHA CPL

Is DUST ACCUMULATION equal to or greater than 1/32 of an inch?


Where?

RESULTS
Initial:

0%

SECTION - 5
1

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

0%

5.1
0%

5.1

Is there VISIBLE DUST ACCUMULATION at the following areas?

OSHA CPL

ANSWER ALL - Do ANY of the following exist?


1
5.1.1

Slopes

1
5.1.2

Overhead beams

1
5.1.3

Joists

1
5.1.4

FIX WHAT?

Don't Enter value it


automatically
appears based on
question responses

0%

PERCENTAGE

Overall response
is:

0%

Y
Y
Y

0%

Control
accumulation on
Slopes

0%

Control
accumulation on
Overhead Beams

0%

Control
accumulation on
Joists

Ducts

0%

Control
accumulation on
Ducts

Equipment tops

0%

Control
accumulation on
Equipment Tops

1
5.1.4

STATUS
Y for YES,
N for NO

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

5.1.4

Equipment tops

RESULTS
Initial:

0%

0%

Control
accumulation on
Equipment Tops

SECTION - 6
1

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

6.1
OSHA CPL

100%

6.1
0%

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

Are DUST ACCUMULATIONS on all surfaces GREATER THAN


5% of surface area?

FIX WHAT?

0%

Calculate area
square footage and
control to less than
5%

Where?

RESULTS
Completed:

STATUS
Y for YES,
N for NO

0%

SECTION - 7
1

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

100%

7.1
0%

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

STATUS
Y for YES,
N for NO

FIX WHAT?

Question
Number

7.1

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

Are DUST ACCUMULATIONS CONTROLLED under the


Housekeeping standard (FED 29 CFR 1910.22)

STATUS
Y for YES,
N for NO

FIX WHAT?

0%

Consult OSHA
standard and
minimize dust
accumulation

OSHA CPL

RESULTS
Initial:

13%

SECTION - 8
1

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

88%

8.1
13%

8.1

STATUS
Y for YES,
N for NO

FIX WHAT?

Don't Enter value it


automatically
appears based on
question responses

13%

PERCENTAGE

Overall response
is:

100%

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

DETERMINE if IGNITION SOURCES are present anywhere in the


inspection area. Complete the questions below:

OSHA CPL

ANSWER ALL - Are ANY of the following devices present?

1
8.1.1

Space heaters (electrical, gas, etc)?

0%

Controlled

Heat Guns, Soldering irons, other electrical heat producing items?

0%

Controlled

1
8.1.2

1
8.1.3

HOT WORK - Welding, Burning, Cutting in area?

100%

Remove or prohibit HOT


WORK in area when
deflagration or explosion
conditions exist

Camp stoves or gas lanterns or other flame sources?

0%

Controlled

Hot Plates or other appliances?

0%

Controlled

Halogen or Metal Halide lamps near the auto-ignition temperature of


wood (At approximately 399 *F) as verified by DIRECT MEASUREMENT
or Thermographic Imagery?

0%

Controlled

Metal surfaces such as bearings, drive motors, etc. near the autoignition temperature of wood (approx 399 *F) as verified by DIRECT
MEASUREMENT or Thermographic Imagery?

0%

Controlled

0%

Controlled

1
8.1.4
1
8.1.5
1
8.1.6
1
8.1.7
1

OTHER Heat or Ignition causing SOURCES? (IF YES, LIST)

8.1.8

DETERMINATION - FIRE TRIANGLE OR DEFLAGRATION CONDIT

DEFLAGRATION results from Oxygen, Heat, Fuel (wood dust) with DISPERSION IN AIR without confinement t
subsonic explosion (A slow expanding pressure wave).
Cumulative
"Percent Prepared"
& Hazard Condition
Indicated by "X" is:

6%

"Percent Prepared"
& Hazard Condition
Indicated by "X" is:
FOLLOW-UP
Cumulative
"Percent Prepared"
& Hazard Condition
Indicated by "X" is:

6%

56%

RESULTS
Initial:

0%

SECTION - 9
2

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

9.1
OSHA CPL

9.2
OSHA CPL

50%

9.1
0%

9.2
0%
STATUS
Y for YES,
N for NO

FIX WHAT?

0%

Control by
minimizing
accumulation

Don't Enter value it


automatically
appears based on
question responses

0%

PERCENTAGE

Overall response
is:

0%

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT


Could wood dust become dispersed in air due to vibration, other
disturbances, OR a primary explosion?

Where?

Determine if ANY of the following processes are occurring WHEN


dust could become dispersed in air due to vibration, other
disturbances, OR a primary explosion. ANSWER ALL conditions:

ANSWER ALL - Are ANY of the following processes


performed WHILE MACHINERY IS OPERATING?

9.2.1

Uncontrolled DUST BLOW DOWN operations on process equipment?

0%

Control by procedure that


shuts down equipmentremoves IGNITION
SOURCES and requires

9.2.1

Uncontrolled DUST BLOW DOWN operations on process equipment?

0%

Control by procedure that


shuts down equipmentremoves IGNITION
SOURCES and requires
immediate clean-up

0%

Control by procedure that


removes IGNITION
SOURCES and requires
immediate clean-up

0%

Control by procedure that


removes IGNITION
SOURCES and requires
immediate clean-up

0%

Control by procedure that


removes IGNITION
SOURCES and requires
immediate clean-up

0%

Shut down systemInspect-Repair unitStart-up and check


operation.

0%

Control by procedure that


isolates and-or minimizes
dust accumulation and
controls all IGNITION
SOURCES

0%

Control by procedure that


removes IGNITION
SOURCES and requires
immediate clean-up

0%

Control by procedure that


removes IGNITION
SOURCES and requires
immediate clean-up

9.2.2

Uncontrolled AIR LANCING (at greater than 15 Pounds per Square Inch
[psi]) of equipment or areas?

9.2.3

Uncontrolled FLOOR SWEEPING?

9.2.4

Vibrating, moving, or milling equipment CAUSING DUST TO BE


AIRBORNE?

9.2.5

Has the Dust collection system failed OR been turned off?

1
9.2.6

Is Excessive dust accumulation subjected to wind or other


environmental conditions?

1
9.2.7
1
9.2.8

Are Mechanical conveying systems in use, and CAUSING DUST TO BE


AIRBORNE?
OTHER Conditions or equipment that CAUSE DUST TO BE AIRBORNE? (IF
YES, LIST)

Y
Y

YES, LIST)

9.2.8

RESULTS
Initial:

0%

0%

removes IGNITION
SOURCES and requires
immediate clean-up

SECTION - 10
1

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

10.1
OSHA CPL

100%

10.1
0%

DETERMINATION, REQUIREMENT, OBSERVATION,


MEASUREMENT
Is the material explosible under the OSHA Lab test? (You MUST assume
the answer is YES, UNLESS the particle size is too large OR the OSHA
lab result is known. Randomly generated particles will include less than
420 micron size)

RESULTS
Initial:

JUSTIFY PARTICLE
SIZE
DETERMINATIONS

14%

STATUS
Y for YES,
N for NO

FIX WHAT?

0%

Control by applying
Housekeeping methods
and engineering controls

SECTION - 11
2

This item is based on the OSHA Compliance Directive.

Follow-Up:

Question
Number

93%

11.1
29%

11.2
0%

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

STATUS
Y for YES,
N for NO

FIX WHAT?

Question
Number

11.1

STATUS
Y for YES,
N for NO

FIX WHAT?

Don't Enter value it


automatically
appears based on
question responses

29%

PERCENTAGE

Overall response
is:

200%

FIX WHAT?

DETERMINATION, REQUIREMENT, OBSERVATION, MEASUREMENT

ANSWER the questions BELOW to determine if your location has


wood dust suspended in air, AND under confinement.

OSHA CPL

ANSWER ALL - Does this location have any of the following process
equipment that has wood dust in air AND under confinement, AND
unprotected?

11.1.1

Silos, Bunkers, Cyclones?

100%

NFPA Engineering
Controls NOT Needed
OR already in place

Covered screw conveyors?

100%

NFPA Engineering
Controls NOT Needed OR
already in place

0%

Review & Select NFPA


engineering control
options and VERIFY with
Authority Having
Jurisdiction - AHJ

0%

Review & Select NFPA


engineering control
options and VERIFY with
Authority Having
Jurisdiction - AHJ

0%

Review & Select NFPA


engineering control
options and VERIFY with
Authority Having
Jurisdiction - AHJ

11.1.2

11.1.3

Air Ducts and associated piping?

11.1.4

Dust Bins?

11.1.5

Bag houses, either in-doors or outside areas?

1
Review & Select NFPA
engineering control
options and VERIFY with

Intermediate stage collection vessels?

11.1.6
1

0%

Review & Select NFPA


engineering control
options and VERIFY with
Authority Having
Jurisdiction - AHJ

0%

NFPA Engineering
Controls NOT Needed OR
already in place

OTHER - List:

11.1.7

0%

Review & Select NFPA


engineering control
options and VERIFY with
Authority Having
Jurisdiction - AHJ

11.2

Are there WORKING ENGINEERING CONTROLS that are currently


protecting ALL of these systems from prevention or mitigation of
Deflagrations And/or Explosions?

OSHA CPL

List areas where NOT working:

DETERMINATION - DEFLAGRATION OR EXPLOSION CONDITIO

EXPLOSION is a DEFLAGRATION resulting from Oxygen, Heat, Fuel (wood dust) with dispersion in air WHI
CONFINEMENT, that results in a Supersonic Explosion (a rapidly expanding pressure wave).
Cumulative
"Percent Prepared"
& Hazard Condition
Indicated by "X" is:

5%

FOLLOW-UP
Cumulative
"Percent Prepared"
& Hazard Condition
Indicated by "X" is:

81%

X
STOP HERE! This is The END of the Initial Self-Assessment CHECKLIST - Schedule a FOLLOW-UP
Assessment in 2 months to assess Performance after Corrective Action has been applied

INITIAL Self-Assessment
CHECKLIST RESULT (in
Cumulative %)

15%

2 MONTH FOLLOW-UP
Self-Assessment
CHECKLIST RESULT (in
Cumulative %)

65%

Percent
PERFORMANCE
INCREASE (or
DECREASE)

2 MONTH FOLLOW-UP - DETERMINATION of CHECKLIST EFECTIVENESS, COMBUSTIBLE WOOD DUST INFORMATIO


ACTION

This Checklist is a Self-Assessment, Self-Scoring tool to determine percent compliance on Combustible Wood Dust Issues. As
effectiveness, a SECOND LOOK at identical issues AFTER the first look should result in the following: #1-Corrected Condi
increased Self assessment score relative to the baseline. Comparative percentages is the best method to QUANTIFY RESULTS
combustible wood dust has been presented, reviewed, and opportunities for corrective action have had a chance to be

WAS TRAINING & ASSESSMENT EFFECTIVE?- Provide SUMMARY EXPLANATION of PERFORMANCE Increas

Provide DETAILED ANALYSIS for ANY QUESTION not resulting in PERFORMANCE Increase Duplicate row

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

Question
Number

t this location, or specific area,


stions below to determine your

HAT NEXT?

TINUE to Question B

E - You dont qualify for this


checklist

he MY STATUS box below

to NFPA 664-Proceed to Question

o dust collection equipment OR


design flow, you may STILL be
PA 664 & OSHA requirements

MY
STATUS

in this checklist. As an alternative,


Their code compliant solution
de.

10

500%
50%

FOLLOW-UP
SCORES
100%

When?

Who?

When?

Who?

10

1000%

100%

When?

When?

When?

When?

When?

When?

When?

When?

When?

100%

100%

100%

100%

100%

100%

100%

100%

100%

100%

Who?

Who?

Who?

Who?

Who?

Who?

Who?

Who?

Who?

100%

ommon electrical problems that are ignition

ASSIFIED) LOCATIONS FOR ELECTRICAL

500%
63%

Follow-Up
Scores

38%
When?

Who?

When?

Who?

When?

When?

When?

When?

300%

0%

0%

0%

0%

0%

Who?

Who?

Who?

Who?

When?

When?

When?

When?

0%

100%

100%

100%

100%

0%

0%

0%

100%

0%

Who?

Who?

Who?

Who?

ONDITIONS?

ONDITIONS?

er, Oxygen, Heat, and Fuel

RING, PROCESSING, AND HANDLING OF

OODWORKING FACILITIES

Follow-Up
Scores
When?

Who?

11%

When?

Who?

100%

When?

When?

Who?

100%

100%

0%

0%

0%

0%

0%

0%

0%

0%

Who?

63%

When?

Who?

500%

When?

100%

0%

0%

100%

100%

100%

0%

100%

Who?

60%

60%

When?

When?

Who?

300%

100%

100%

100%

0%

0%

Who?

60%

When?

Who?

10

600%

100%

100%

100%

100%

ocation MUST be a
ystem-ONLY ANSWER
ns at 3.6 & skip 3.5

100%

100%

100%

0%

0%

0%

0%

10%

20%

10%

When?

Who?
10%

When?

When?

Who?

10

100%

100%

0%

0%

0%

0%

0%

0%

0%

0%

0%

Who?
10%

10%

When?

Who?

10

100%

100%

0%

0%

0%

0%

0%

0%

0%

0%

0%

When?

Who?
29%

When?

Who?

17

500%

0%

100%

0%

0%

0%

0%

0%

0%

0%

When?

100%

100%

0%

0%

100%

100%

0%

0%

Who?
70%

FQCount

FQSect%

10

600%

60%

100%

0%

0%

0%

100%

0%

100%

100%

100%

100%

100%

100%

100%

100%

0%

0%

100%

100%

100%

0%

0%

0%

0%

0%

100%

100%

100%

100%

100%

100%

0%

0%

0%

0%

50%

50%

When?

Who?

50%

100%

0%

100%

When?

Who?

100%

100%

0%

71%

When?

Who?

71%

100%

100%

0%

0%

100%

100%

100%

30%

When?

Who?

30%

0%

0%

0%

100%

0%

0%

0%

0%

0%

100%

100%

0%

When?

Who?

0%

0%

0%

0%

EQUIREMENTS DON'T APPLY


en FULLY CREDITED. SKIP
8.21 & 3.8.22 & 3.8.23
F3.8.22

F3.8.23

0%

0%

3.8.22

3.8.23

0%

0%

100%

100%

0%

0%

When?

Who?

0%

0%

0%

0%

0%

0%

When?

Who?

0%

0%

0%

0%

0%

0%

0%

0%

0%

0%

When?

Who?

0%

0%

0%

0%

When?

0%

0%

0%

0%

Who?
80%

When?

When?

Who?

400%

100%

0%

100%

100%

100%

Who?
100%

100%

When?

Who?

12

1200%

100%

100%

100%

100%

100%

100%

100%

100%

When?

100%

100%

100%

100%

100%

Who?

54%

When?

Who?

13

700%

100%

0%

0%

0%

0%

100%

100%

100%

100%

0%

100%

0%

100%

0%

50%

When?

Who?

F4.1
0%
When?

Who?

When?

Who?

200%

100%

0%

0%

100%

Follow-Up
Scores

100%

F5.1
0%
When?

Who?

When?

Who?

Follow-Up
Scores

40%

When?

Who?

200%

100%

100%

0%

0%

0%

F6.1
100%
When?

Who?

When?

Who?

Follow-Up
Scores

F7.1
100%
When?

Who?

0%

100%

Follow-Up
Scores

When?

Who?

When?

Who?

Follow-Up
Scores

F8.1
88%
When?

Who?

When?

Who?

100%

Follow-Up
Scores

88%

When?

Who?

700%

100%

100%

100%

0%

100%

100%

100%

100%

ONDITIONS?

finement that results in a

F9.1
100%

F9.1
0%

When?

Who?

When?

Who?

Follow-Up
Scores

When?

100%

Who?
0%

When?

Who?

0%

0%

0%

0%

0%

0%

0%

0%

0%

0%

F10.1
100%
When?

Who?

When?

Who?

Follow-Up
Scores

F11.2
100%

F11.1
86%

When?

Who?

0%

100%

Follow-Up
Scores

When?

Who?

When?

Who?

Follow-Up
Scores

86%

When?

Who?

600%

100%

100%

100%

100%

100%

When?

0%

100%

100%

Who?

NDITIONS?

n air WHICH IS UNDER


re wave).

51%

FORMATION, & CORRECTIVE

Issues. As a measure of percent


cted Conditions, AND, #2-An
FY RESULTS after information on
hance to be implemented.

CE Increase or Decrease

licate rows as needed.

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