1 597 0838 GB 04.

2011

0838-0001

ABS submersible sewage pumps XFP-PE4 to PE6

$%6VXEPHUVLEOHPL[HGRZFROXPQSXPSV$)/;3(WR3(
ABS submersible propeller pumps VUPX-PE4 to PE6

,QVWDOODWLRQDQG2SHUDWLQJ,QVWUXFWLRQV
www.absgroup.com
GB 0838-A

28

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

Installation and Operating Instructions

)RUVXEPHUVLEOHSXPSV
XFP-Hydraulics
XFP 100J

XFP 150J

XFP 200J

XFP 250J

XFP 300J

XFP 350M

XFP 400M

XFP 500U

XFP 600V

XFP 150M

XFP 200M

XFP 250M

XFP 300M

XFP 351M

XFP 400R

XFP 501U

XFP 600X

XFP 151J

XFP 201J

XFP 301M

AFLX-Hydraulics
AFLX 0601

AFLX 0701

AFLX 0801

AFLX 0802

AFLX 1202

AFLX 1203

VUPX 0501

VUPX 0601

VUPX 0801

VUPX 1001

VUPX 1201

VUPX 0402

VUPX 0502

VUPX 0602

VUPX 0802

VUPX 1002

VUPX 1202

VUPX 0403

VUPX 0503

AFLX 1207

VUPX-Hydraulics

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GB 0838-A

Installation and Operating Instructions

29

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

7DEOHRIFRQWHQWV
1

General................................................................................................................................................. 30



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$SSOLFDWLRQDUHDVIRUWKHVHULHV983; .................................................................................................. 32



7HFKQLFDOGDWD ....................................................................................................................................... 32



1DPHSODWH............................................................................................................................................. 32

Safety ................................................................................................................................................... 33

Transport and storage ........................................................................................................................ 33



7UDQVSRUWVHFXULQJGHYLFHV ................................................................................................................... 34



6WRUDJHRIWKHXQLWV ............................................................................................................................... 34

Monitoring system .............................................................................................................................. 35



0RWRUPRQLWRULQJV\VWHP....................................................................................................................... 35



7HPSHUDWXUHPRQLWRULQJRIWKHVWDWRU .................................................................................................... 35



',(OHFWURGH .......................................................................................................................................... 35



7HPSHUDWXUHPRQLWRULQJRIWKHEHDULQJV2SWLRQ ................................................................................. 35



2SHUDWLRQZLWKIUHTXHQF\LQYHUWHUV ....................................................................................................... 36

Installation ........................................................................................................................................... 37



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,QVWDOODWLRQRSWLRQVIRUWKH;)3VXEPHUVLEOHSXPSV ............................................................................. 37



+'SHGHVWDOWWLQJRI2ULQJDQGJXLGHSLHFH ...................................................................................... 38



,QVWDOODWLRQRIWKH$)/;DQG983;VXEPHUVLEOHSXPSV ....................................................................... 39



,QVWDOODWLRQVH[DPSOHVZLWK$)/;DQG983;VXEPHUVLEOHSXPSV........................................................ 40



(OHFWULFDOFRQQHFWLRQ ............................................................................................................................. 41



/HDGGHVLJQDWLRQV ................................................................................................................................ 42



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&RQQHFWLRQRIWKHFRQWUROFLUFXLWOHDGV .................................................................................................. 43



&RQQHFWLRQRIWKHVHDOPRQLWRULQJXQLWWRWKHFRQWUROSDQHO .................................................................. 43

Commissioning ................................................................................................................................... 44

Maintenance ........................................................................................................................................ 45



&RRODQWOOLQJ......................................................................................................................................... 45



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5HPRYDORIWKH;)3VXEPHUVLEOHSXPSIURPDZHWVXPS .................................................................... 48



5HPRYDORIWKH;)3VXEPHUVLEOHSXPSZKHQGU\LQVWDOOHG.................................................................. 49



5HPRYDORIWKH$)/;DQG983;VXEPHUVLEOHSXPS ........................................................................... 49

GB 0838-A

30

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

General

These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLFLQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLVUHDVRQ

LWLVHVVHQWLDOWKDWWKH\DUHUHDGE\WKHLQVWDOOLQJWHFKQLFLDQDVZHOODVE\UHOHYDQWVNLOOHGRSHUDWRUVRUXVHUV
7KH\VKRXOGDOVREHDOZD\VDYDLODEOHZKHUHWKHXQLWLVLQVWDOOHG

6DIHW\,QVWUXFWLRQVZKLFKPLJKWFDXVHGDQJHUWROLIHLQFDVHRIQRQREVHUYDQFHKDYHEHHQVSHFLFDOO\
KLJKOLJKWHGZLWKWKHJHQHUDOGDQJHUV\PERO

c
g

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7KLVV\PEROLQGLFDWHVWKHGDQJHURIDQH[SORVLRQRFFXUULQJ

ATTENTION

Appears at safety hints, the non-observance of which could damage the unit or affect
its functioning.

NOTE

Used for important pieces of information.

1.1

Correct usage of the products

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VKRXOGEHLPPHGLDWHO\UHFWLHGRULIQHFHVVDU\FRQWDFW\RXU$%6VHUYLFHFHQWUH
Standard version Ex/FM
7KHVXEPHUVLEOHSXPSVZLWK3(PRWRUZLOOEHGHOLYHUHGLQH[SORVLRQSURRIH[HFXWLRQ$7(;,,*N([G,,%7
IRU+]RU)0H[HFXWLRQ1(&&ODVV,'LYLVLRQ*URXS& '7&IRU+]LQLVRODWLRQFODVV+
DVVWDQGDUGYHUVLRQ
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7HPSHUDWXUOLPLWHULQWKHZLQGLQJ &)ELPHWDOOLFRUWKHUPLVWRU37&DVDQRSWLRQ
Special version Class H
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DVDQRSWLRQRU37LVDOVRDYDLODEOH
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)RUERWKYHUVLRQVDQ(09H[HFXWLRQLVDYDLODEOHDVDQRSWLRQ
ATTENTION

Repair work on explosion-proof motors may only be carried out in authorized workVKRSVE\TXDOLHGSHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU
Otherwise the ex-approvals are no longer valid.

$77(17,21

$IWHUUHSDLUZRUNLQQRWDXWKRUL]HGZRUNVKRSVE\QRWTXDOLHGSHUVRQQHOWKHH[DS
l the ex-approvals are no longer valid. After such repair the unit must not be operated in ha]DUGRXVDUHDV7KHH[QDPHSODWHVHHJXUHKDVWREHUHPRYHG

ATTENTION

All regulations and guidelines, which may vary from country to country must be followed without exception.

Limitations:

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,PPHUVLRQGHSWKPD[LPXPPIW
GB 0838-A

Installation and Operating Instructions

31

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

For the operation of units as explosion-proof execution the following applies:

,QKD]DUGRXVDUHDVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPSVHFWLRQ
LVOOHGZLWKZDWHUGU\LQVWDOODWLRQRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQZLWKFRROLQJ
MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG
For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket
applies:
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RSHUDWLRQ
For the operation of explosion-proof submersible pumps applies:
7KHWHPSHUDWXUHPRQLWRULQJRIWKHH[SORVLRQSURRIVXEPHUVLEOHSXPSVKDVWREHFDUULHGRXWE\bimetallic
temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK
LVFHUWLHGLQDFFRUGDQFHZLWK(&GLUHFWLYH(&
For the operation of explosion-proof submersible pumps with frequency inverter in hazardous areas
(ATEX Zone 1 and 2) applies:
0RWRUVPXVWKDYHGLUHFWWKHUPDOSURWHFWLRQGHYLFHVWWHG7KHVHFRQVLVWRIWHPSHUDWXUHVHQVRUV37&',1
HPEHGGHGLQWKHZLQGLQJV7KHVHPXVWEHFRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFKLVFHUWLHG
LQDFFRUGDQFHZLWK(&GLUHFWLYH(&
0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\WKDW
LVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHQDPHSODWH
Operation with frequency inverters
See chapter 4.5

1.2

Application areas for the series XFP

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SXPSLQJRIFRPPHUFLDOLQGXVWULDODQGPXQLFLSDOVHZDJHDQGFDQEHLQVWDOOHGGU\RUZHW
They are suitable for pumping of the following liquids:

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)DHFDOPDWWHU
6OXGJH
)UHVKDQGSURFHVVZDWHUSXPSLQJ
5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
6XUIDFHDQGUDLQZDWHU
6HZDJH
1.3

Application areas for the series AFLX

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They are suitable for the following liquids:

5DZZDWHUZLWKVROLGRUEURXVPDWHULDO
6HZDJH
6XUIDFHZDWHUUDLQZDWHUGUDLQDJHZDWHU
6OXGJH
7KH$)/;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ
GB 0838-A

32

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

1.4

Application areas for the series VUPX

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YROXPHVPXVWEHSXPSHGDWORZKHDGVXSWRPIW
They are suitable for the following liquids

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5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
6XUIDFHDQGUDLQZDWHU
7KH983;SXPSVDUHLQVWDOOHGLQD concrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ

1.5

Technical data

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WKHUHVSGLPHQVLRQGUDZLQJ
7KHPD[LPXPQRLVHOHYHORIWKHXQLWVRIWKLVVHULHVLVG%$
HINT

The resp. dimension drawings can be found in downloads dimension drawing by

the following link: www.absgroup.com.

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1.6

Nameplate

File no.
51412

6
11

10

9
13

12

17
19

20

FM

21

APPROVED

EXPLOSIONPROOF

22

24

0102 2G k Ex d B T4
Do not open while energized
Nicht unter Spannung ffnen

27

4224
0225

26

0551-0008

Utiliser un Demarreur
approuve covenant
au courant a pleine
charge du moteur

This plate was supplied originally with certified pump

15

14

16
18

Use with approved

motor control that
matches motor input
in full load amperes.

42240242

To reduce the risk of

injury or electrical shock,
disconnect the power before raising or lowering
and servicing this device

42240227

:HUHFRPPHQGWKDW\RXUHFRUGWKHGDWDIURPWKHRULJLQDOQDPHSODWH Figure 1VRWKDW\RXFDQUHIHUWRWKHGDWD

DWDQ\WLPH

Figure 1 Nameplates 42242500/0225/0227/0242

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&6$)0 

GB 0838-A

Installation and Operating Instructions

33

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

Legend
 
 
 
 
 
 
 
 
 






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Safety

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DQ\WKLQJLVQRWFOHDURU\RXKDYHDQ\TXHVWLRQVDVWRVDIHW\PDNHFHUWDLQWRFRQWDFWWKHPDQXIDFWXUHU$%6

Transport and storage

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$%6OLVWRIDFFHVVRULHV

Figure 2 Transport in a horizontal manner AFP/XFP

$77(17,21

0838-0004

In the case of pumps for vertical setup, hexagon bolts should be mounted instead of
the swivel ring bolt in order to protecting the thread holes. These bolts may only be
replaced by a swivel ring bolt for maintenance work but must be screwed on again
before startup!
0838-0005

ATTENTION

Figure 3 Transport in a horizontal manner AFLX/VUPX

PD[7KHDQJOHEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV
VKRXOGQRWH[FHHG

GB 0838-A

34

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

3.1

Transport securing devices

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VHDOHGDWWKHZRUNVZLWKSURWHFWLYHFRYHUV
7KHVHSURWHFWLYHFRYHUVVKRXOGRQO\EHUHPRYHGLPPHGLDWHO\SULRUWRFRQQHFWLQJWKHSXPSVHOHFWULFDOO\
ATTENTION

These protective covers only provide protection against water spray or similar and
are not a water tight seal. The ends of the cables should not be immersed in water,
otherwise moisture could enter the connection chamber of the motor.

NOTE

If there is a possibility of water ingress then the cables should be secured so that the
HQGVDUHDERYHWKHPD[LPXPSRVVLEOHRRGOHYHO

ATTENTION

Take care not to damage the cable or its insulation when doing this!

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FRQQHFWLQJXSWKHSXPS

3.2

Storage of the units

$77(17,21

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sunlight, high humidity, aggressive dust emissions, mechanical damage, frost etc.
The ABS original packaging with the relevant transport securing devices (where
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or other spaces. In the case of heavy frosts, the units and cable should not be moved if possible. When storing under extreme conditions, e.g. in tropical or desert
conditions suitable additional protective steps should be taken. We would be glad to
advise you further

NOTE

The ABS units normally require no maintenance during storage. During longer stoUDJHWLPHVDIWHUDSSUR[RQH\HDUWKHWUDQVSRUWORFNVRQWKHPRWRUVKDIWQRWDOO
YHUVLRQVPXVWEHGLVPDQWOHG&RRODQWLVDSSOLHGWRWKHVHDOLQJVXUIDFHVE\PDQXDOO\
turning the shaft several times (also for the purpose of cooling or lubricating so that
trouble-free function of the sliding ring seal is ensured. No maintenance is required
when storing the motor shaft.

GB 0838-A

Installation and Operating Instructions

35

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

Monitoring system

4.1

Motor monitoring system

Motor equipment:
Motors
Monitoring
Stator

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8SSHUORZHU

PE4/PE5

PE6

PE4/PE5

PE6

Ex

Ex

FM

FM

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PT 100

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PT 100

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4.2

Temperature monitoring of the stator

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WKHUPDOOLPLWHUVRSWLRQDO37&ZKLFKDUHFRQQHFWHGLQVHULHV

4.3

DI-Electrode

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PHDQVRIDVSHFLDOHOHFWURQLFGHYLFH
$77(17,21

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power system. They must always be connected to a suitable evaluation device. The
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6HHWDEOHEHORZ

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...500 V ~/...101 V=

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250 V

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2.5 A

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1.6 A

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5.0 A

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$77(17,21

4.4

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Explosion-proof motors which are connected to static frequency inverters must be
WWHGZLWKWKHUPLVWRUV$FWLYDWLRQPXVWEHE\PHDQVRIDWKHUPLVWRUSURWHFWLYHUHOD\
device with PTB-Approval number.

Temperature monitoring of the bearings (Option)

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LQFUHDVHLQVWRUDJHWHPSHUDWXUH
Switching temperature: 8SSHUEHDULQJ &)

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GB 0838-A

36

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

4.5

Operation with frequency inverters

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IUHTXHQF\LQYHUWHUV

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7KHPD[LPXPIUHTXHQF\PXVWEHVHWVRWKHUDWHGSRZHURIWKHPRWRULVQRWH[FHHGHG

0562-0012

0RGHUQIUHTXHQF\LQYHUWHUVDUHXVLQJKLJKHUZDYHIUHTXHQFLHVDQGDVWHHSHUULVHRQWKHDQNVRIWKHYROWDJH
ZDYH7KLVPHDQVWKDWPRWRUVORVVHVDQGPRWRUQRLVHLVUHGXFHG8QIRUWXQDWHO\WKHVHLQYHUWHURXWSXWVLJQDOV
FDXVHKLJKHUYROWDJHVSLNHVLQWKHVWDWRU([SHULHQFHKDVVKRZQWKDWGHSHQGLQJRQUDWHGYROWDJHDQGWKH
OHQJWKRIWKHFDEOHEHWZHHQWKHLQYHUWHUDQGWKHPRWRUWKHVHYROWDJHVSLNHVFDQDGYHUVHO\DIIHFWWKHOLIHRIWKH
PRWRU,QRUGHUWRDYRLGWKLVLQYHUWHUVRIWKLVW\SHPXVWHTXLSSHGZLWKVLQXVOWHUVZKHQXVHGLQWKHFULWLFDO]RQH
VHHJ7KHVLQXVOWHUFKRVHQPXVWEHVXLWDEOHIRUWKHLQYHUWHUZLWKUHJDUGWRUDWHGYROWDJHLQYHUWHUZDYH
IUHTXHQF\UDWHGFXUUHQWRIWKHLQYHUWHUDQGPD[LPXPLQYHUWHURXWSXWIUHTXHQF\

UN[V]

660
critical area

600

460
400
380

non critical area

230

10

50

100

150 L[m]

L = total length (from frequency inverter to motor)

Figure 4 Critical / non critical area
GB 0838-A

Installation and Operating Instructions

37

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

Installation

5.1

Installation of the XFP submersible pumps

5.1.1

Installation options for the XFP submersible pumps

7KHUHDUHWKUHHPDLQLQVWDOODWLRQRSWLRQVIRUWKHVXEPHUVLEOHSXPSV
1. :HWLQVWDOODWLRQYHUWLFDOZLWK$%6DXWRPDWLFFRXSOLQJV\VWHP
2. 'U\LQVWDOODWLRQZLWKJURXQGVXSSRUWULQJZLWKFORVHGFRROLQJV\VWHP
3. 'U\LQVWDOODWLRQKRUL]RQWDOZLWKFORVHGFRROLQJV\VWHP
Wet installation:
The dimensional sheets and foundation plans for each type of installation are supSOLHGHLWKHUZLWKWKHSODQQLQJGRFXPHQWVRU\RXURUGHUFRQUPDWLRQ
4

2 3

10

0562-0020

NOTE

13
11

12

15

14
18
17
16

16

Figure 5 Wet installation vertical with ABS automatic coupling system

Legend
 
 
 
 
 
 
 
 
 

9HQWLQJ
9DOYHFKDPEHU
6KXWRIIYDOYH
2XWRZOLQH
1RQUHWXUQYDOYH
)LWWLQJIRUYDOYHUHPRYDO
&DEOHGXFW
%UDFNHWIRURDWVZLWFKHV
&ROOHFWLRQVXPS

ATTENTION





















*XLGHWXEH
'LVFKDUJHOLQH
,QRZFKDPEHUZLWKLPSDFWZDOO
,QRZOLQH
$%6VXEPHUVLEOHVHZDJHSXPS
$XWRPDWLFOHYHOFRQWURO
&RQFUHWHEHQFKLQJ
3HGHVWDO
%UDFNHW

The power cables should be handled carefully during installation and removal of
the pumps in order to avoid damage to the insulation. When raising the submersible
pump out of the concrete sump or the steel discharge pipe with the hoist ensure that
the connection cables are lifted out simultaneously as the pump itself is being raised.
GB 0838-A

38

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

)LWDKRLVWWRWKHVXEPHUVLEOHSXPS
7KH$%6VXEPHUVLEOHSXPSLVVXVSHQGHGRQWKHJXLGHWXEHE\PHDQVRIWKHSHGHVWDOEUDFNHWRQWKHSUHVVXUHFRQQHFWLRQDQGFDUHIXOO\ORZHUHGYHUWLFDOO\RUDWDVOLJKWLQFOLQDWLRQPD[,WFRXSOHVDXWRPDWLFDOO\DWWKH
SHGHVWDODQGVHDOVWKHSUHVVXUHFRQQHFWLRQDWWKHSHGHVWDOOHDNWLJKWE\PHDQVRILWVRZQZHLJKWDQGDVHDO
Dry sump installation:

)LWDKRLVWWRWKHVXEPHUVLEOHSXPS
:LWKWKHDLGRIWKHKRLVWSODFHWKHVXEPHUVLEOHSXPSFDUHIXOO\LQWRWKHSUHSDUHGPRXQWLQJIUDPHDQGIDVWHQ
0RXQWVXFWLRQDQGSUHVVXUHQR]]OHVRQWKHSXPSKRXVLQJ
,IUHTXLUHGWWKHYHQWOLQHWRWKHYROXWH
2SHQWKHJDWHYDOYHVRQWKHVXFWLRQDQGGLVFKDUJHVLGH


+'SHGHVWDOWWLQJRI2ULQJDQGJXLGHSLHFH

&DUHHQVXUHWKDWDGKHVLYHGRHVQRWFRPHLQWRFRQWDFWZLWKVNLQRUH\HV:HDUJRJJOHDQGJORYHV

7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7,7(
W\SHVXSSOLHGZLWKWKHXQLWLVVSUHDGHYHQO\RQWKHEDVHRIWKHJURRYHLQWKHEUDFNHWDQGWKH2ULQJ
LQVHUWHGLPPHGLDWHO\
127(

7KHKDUGHQLQJWLPHRIWKHDGKHVLYHLVRQO\DERXWVHFRQGV

0562-0027

7KHJXLGHSLHFHPXVWEHVFUHZHGRQDVVKRZQLQWKHGUDZLQJ)DVWHQWKHJXLGHSLHFHZLWKWKHWZR

0VFUHZV7LJKWHQWKHVFUHZVZLWKDWRUTXHRI1P

1
2

3
4

LOCTITE 406

Figure 6 HD-Pedestal DN 100 - 600

Legend
  %UDFNHWLVWWHGWRWKHSXPS
  6FUHZVRII
  *XLGHSLHFH

  2ULQJ
  3HGHVWDO

GB 0838-A

Installation and Operating Instructions

39

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

5.2

Installation of the AFLX and VUPX submersible pumps

$UDNHPXVWEHDWWDFKHGWRWKHLQOHWRIWKHAFLX submersible motor pump7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKHW\SHRIK\GUDXOLFVWWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ

Clean water

5XQRIIZDWHUULYHUZDWHUXVHGZDWHUUDLQZDWHU
SUHVFUHHQHGOLTXLGUHFLUFXODWLRQ

%DUVSDFLQJLQPP

%DUZLGWKLQPP





AFLX 0800





AFLX 1200





Type of hydraulics

$)/;

,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6

$UDNHPXVWEHDWWDFKHGWRWKHLQOHWRIWKHVUPX submersible motor pump7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKHW\SHRIK\GUDXOLFVWWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ

Clean water

5XQRIIZDWHUULYHUZDWHU
XVHGZDWHUUDLQZDWHU

SUHVFUHHQHGOLTXLG
recirculation

%DUVSDFLQJLQPP

%DUVSDFLQJLQPP

%DUVSDFLQJLQPP

VUPX 0400







VUPX 0500



Type of hydraulics

VUPX 0600



VUPX 0800



VUPX 1000



VUPX 1200


,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6

ATTENTION

When setting the switching off level the minimum cover as given in the installation
documents must be adhered to.

GB 0838-A

40

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

0562-0029

Installations examples with AFLX and VUPX submersible pumps

0562-0028

5.2.1

2
4

5
5

Figure 7 AFLX/VUPX in a steel discharge pipe

Figure 8 AFLX/VUPX in a concrete sump

Legend
 
 
 
 

7DQNFRYHU
'LVFKDUJHSLSHULVHUSLSH
&RQFUHWHVXPS
$)/;983;VXEPHUVLEOHSXPS

ATTENTION











&RXSOLQJULQJ
0LQLPXPZDWHUOHYHOVHHLQVWDOODWLRQGUDZLQJV
&RQQHFWLRQFDEOH
&DEOHVXSSRUWIRU[LQJWKHSRZHUFDEOH

The power cables should be handled carefully during installation and removal of the
pumps in order to avoid damage to the insulation.

)LWDKRLVWWRWKHVXEPHUVLEOHSXPS

GB 0838-A

Installation and Operating Instructions

41

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/;983;VXEPHUVLEOHSXPSPXVWDOUHDG\EHLQVWDOOHGDV
VKRZQLQFigure 7 and 8.%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRNIRUWKHFKDLQDVZHOODVDQ
RSHQLQJDQGVXVSHQVLRQFDEOHVRFNIRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH
%HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEHWWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI
HJFDEOHVRFNV3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH
ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW
ATTENTION

When raising the submersible pump out of the concrete sump or the steel discharge
pipe with the hoist ensure that the connection cables are lifted out simultaneously as
the pump itself is being raised.

Lowering of the AFLX and VUPX submersible pump into the coupling ring
ATTENTION

Before lowering the pump a direction of rotation check should be carried out.

'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH
ATTENTION

The steel riser pipe, or concrete sump must be cleaned thoroughly (builders rubble,
HWF7RRSWLPLVHWKHLQRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLU
RIQVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQRZGLUHFWLRQRIWKHLQRZFKDPEHU7KLVPXVWEHREVHUYHGZKHQWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUge pipe.

8VHOLIWLQJHTXLSPHQWWRVORZO\ORZHUWKHVXEPHUVLEOHPRWRUSXPSLQWRWKHVKDIWXSWRWKHFRXSOLQJULQJIHHG
LQWKHPRWRUFRQQHFWLQJFDEOHDWWKHVDPHWLPH7KHVXEPHUVLEOHPRWRUSXPSFHQWUHVLWVHOIDXWRPDWLFDOO\DQG
OHDNDJHIUHHLQWKHFRXSOLQJULQJ

$WWDFKWKHOLIWLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO
7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHOSUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHGRIILQD
ZDWHUWLJKWPDQQHU

7KHFRQQHFWLRQFDEOHVKRXOGRQO\EHWLJKWHQHGVXIFLHQWO\VRWKDWQRWHQVLRQDFWVDWWKHFDEOHLQOHWLQ
WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO

,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU

Cable 1
PE

0838-0007

Electrical connection
0838-0006

5.3

Cable 1

U1
U2

U1

V2

V1

W2

M3 ~

PE
V1

GC

PE = G
GC = ground check
Cable 2

W1
Cable 3

W1
PE
W2
U2
V2

U2

U1

V2

V1

PE
10
11

W1

W2

U1

10

V1

11

W1

22

M3 ~
22

Cable 2

Figure 9 Two power cables and one control cable

Figure 10 60 Hz version: One power cable and one control cable

GB 0838-A

42

Installation and Operating Instructions

Cable 1

0838-0002

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

Cable 3

PE
U1
U2

U1

V2

V1

W2

W1

M3 ~

V1
W1

PE
W2
U2
V2
Cable 2

PE = G (ground)
GC = ground check

0838-0008

Figure 11 Special versions: two power cables and one control cable - for optional motor monitoring features

Cable 2
Cable 1
PE
GC

U2

U1

V2

V1
W1

W2

U1
V1
W1

M3 ~
Figure 12 60 Hz version: one power cable and one control cable - for optional motor monitoring features

ATTENTION

The cable leads are routed out of the motor. No switching takes place in the motor! (Exception
86YHUVLRQ$Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHVPXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO

NOTE

Information on the type of starting can be obtained from the nameplate of the pump.

$77(17,21

7KHXQLWVKRXOGRQO\EHRSHUDWHGZLWKWKHRYHUORDGUHOD\DQGWKHUPDOVHQVRUVOLPLWHUV
connected.

Lead designations
Direct starting in star

0562-0033

5.3.1

1 U1

L1

L2

L3

-RLQ

1RUWK$PHULFD

  

$%6*HUPDQ\

U1

V1

W1

8 9 :

4 U2
6
5
W2 V2
W1

V1

1RUWK$PHULFD
$%6*HUPDQ\

L1

L2

L3







8:

98

:9

0562-0034

Direct starting in delta

6 1
W2
U1

W1
3
5 V2

U2
4
V1 2

GB 0838-A

Installation and Operating Instructions

43

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

RO

T R E A C TI O

ATTENTION
The start reaction is
anti clockwise

ON

AR
ST

T O R R E A C TI

ATTENTION
The direction of rotation is correct
LIWKHLPHOOHUSURSHOOHUURWDWHVLQD
clockwisePDQQHUZKHQYLHZLQJ
GRZQIURPWKHWRSRIWKHSODFHGXQLW

0562-0035

Checking direction of rotation

N

5.4

Figure 13 Rotor rotation

NOTE

If a number of pumps are connected to a single control panel then each unit must be
individually checked.

ATTENTION

The mains supply to the control panel should have a clockwise rotation. If the leads
are connected in accordance with the circuit diagram and lead designations, the
direction of rotation will be correct.

Connection of the control circuit leads

0838-0003

5.5

Control circuit leads for submersible pumps









&RPPRQOHDG
6WDWRUXSSHU
%HDULQJXSSHU
%HDULQJORZHU
',FRQQHFWLRQFKDPEHU
',0RWRUFKDPEHU
',2LOFKDPEHU
= PE (green/yellow)

Figure 14 Designation of control circuit leads

5.6

Connection of the seal monitoring unit to the control panel

7KHVXEPHUVLEOHSXPSVGHSHQGLQJRQH[HFXWLRQDUHVXSSOLHGDVVWDQGDUGZLWKRQHRUPRUH',SUREHVIRUVHDO
PRQLWRULQJ,QRUGHUWRLQWHJUDWHWKLVVHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\
WRWDQ$%6',PRGXOHDQGFRQQHFWWKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ
ATTENTION

If the DI-seal monitoring is activated the unit must be immediately taken out of service. Please contact your ABS service centre.

GB 0838-A

44

Installation and Operating Instructions

9
6124007
6124008

Electrode

M2+

M1-

14
6124009

Pump 3

Pump 2

M1-

M2+

PE

3 (DI)

MAINS

15

10

11

15/18 11

13

12

)LJXUH(OHFWURQLFDPSOLHUZLWKRDWLQJFRQWDFW
0562-0039

)LJXUH(OHFWURQLFDPSOLHUZLWKVLJQDOODPS

PE

3 (DI)

1-8

Electrode

X2

Bulb 24V 2-5 W

Electrode

X1

MAINS

M1-

M2+

PE

3 (DI)

MAINS

0562-0038

0562-0037

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

(OHFWURQLFDPSOLHUIRU+]
193DUW1R
93DUW1R
93DUW1R
93DUW1R
(OHFWURQLFDPSOLHUIRU+]
93DUW1R
93DUW1R
93DUW1R
93DUW1R

10

ATTENTION
Maximum relay contact loading:
$PSHUH

)LJXUH(OHFURQLFDPSOLHUZLWKFROOHFWLYHVLJQDOOLQJ

Commissioning

%HIRUHFRPPLVVLRQLQJWKHSXPSSXPSVWDWLRQVKRXOGEHFKHFNHGDQGDIXQFWLRQDOWHVWFDUULHGRXW3DUWLFXODU
DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ

,QH[SORVLYH]RQHVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPS
VHFWLRQLVOOHGZLWKZDWHUGU\UXQQLQJRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ
(QVXUHLQWKLVFDVHWKDWWKHPLQLPXPVXEPHUJHQFHJLYHQLQWKHGDWDVKHHWLVREVHUYHG2WKHUW\SHV
RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG

+DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV"
+DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG"
,VWKHVHDOPRQLWRULQJGHYLFHZKHUHWWHGFRUUHFWO\LQVWDOOHG"
,VWKHPRWRURYHUORDGVZLWFKFRUUHFWO\VHW"
+DYHWKHSRZHUDQGFRQWUROFLUFXLWFDEOHVEHHQFRUUHFWO\WWHG"
:DVWKHVXPSFOHDQHGRXW"
+DYHWKHLQRZDQGRXWRZVRIWKHSXPSVWDWLRQEHHQFOHDQHGDQGFKHFNHG"
,VWKHGLUHFWLRQRIURWDWLRQRIWKHSXPSFRUUHFWHYHQLIUXQYLDDQHPHUJHQF\JHQHUDWRU"
$UHWKHOHYHOFRQWUROVIXQFWLRQLQJFRUUHFWO\"
$UHWKHUHTXLUHGJDWHVYDOYHVZKHUHWWHGRSHQ"
GB 0838-A

Installation and Operating Instructions

45

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

XFP

'RWKHQRQUHWXUQYDOYHVZKHUHWWHGIXQFWLRQHDVLO\"

+DYHWKHK\GUDXOLFVEHHQYHQWHGLQWKHFDVHRIGU\LQVWDOOHGSXPSV"
AFLX/VUPX

+DYHWKHVWHHOULVHUSLSHRUFRQFUHWHVXPSEHFOHDQHGWKRURXJKO\EXLOGHUVUXEEOHHWF"

7

Maintenance

General maintenance hints

NOTE

The maintenance hints given here are not designed for do-it-yourself repairs as
special technical knowledge is required.

$%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXOQDOLQVSHFWLRQ/XEUL
FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKH
SXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV
6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU
DVVLVWDQFH
7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\
WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP',
ATTENTION

The lifting tools like chains and shackles should be visually checked in regular interYDOVDSSUR[HYHU\PRQWKIRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEHUHSODFHG
if required!

7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQ
VROYLQJ\RXUSXPSLQJSUREOHPV
NOTE

The ABS warranty conditions are only valid provided that any repair work has been
carried out in ABS approved workshops and where original ABS spare parts have
been used.

Maintenance hints if the submersible pump is out of use for a considerable period
127(

,IWKHSXPSVKDYHUHPDLQHGLGOHIRUPRUHWKDQPRQWKVWKHQZHUHFRPPHQGWKDW
you ask ABS or an approved distributor for advice.

Before installation:
7KHFRYHUVJLYLQJPRLVWXUHSURWHFWLRQRIWKHFDEOHVVKRXOGEHRQO\UHPRYHGLPPHGLDWHO\EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJXSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHUE\KDQG
After installation:
,IDIWHULQVWDOODWLRQRIWKHVXEPHUVLEOHSXPSLWUHPDLQVRXWRIXVHIRUSURORQJHGSHULRGVIRUH[DPSOHLQVWRUP
ZDWHUKROGLQJWDQNVWKHQZHUHFRPPHQGWKDWWKHSXPSEHUXQIRUDPD[LPXPRIPLQXWHHYHU\PRQWKVLQ
RUGHUWRFKHFNERWKLWVIXQFWLRQLQJDQGDYDLODELOLW\



&RRODQWOOLQJ

ATTENTION

Only coolants released by the manufacturer should be used!

GB 0838-A

46

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

B 3(3(RQO\
9HUVLRQZLWKRXWFRROLQJMDFNHW
0838-0009

9HUVLRQZLWKFRROLQJMDFNHW

Legend
  &RROLQJOLTXLGOOLQJ
  &RROLQJOLTXLGHPSW\LQJ

,QLWLDOOOLQJH[ZRUNV
*O\FRO)URVWR[:63DUWQU
7<)2523&KHPLH*PE+

Alternative coolant released by ABS:

3URS\OHQJO\FRO&RGH
+RXJKWRQ'HXWVFKODQG*PE+

'2:&$/*+($775$16)(5)/8,'
'RZ'HXWVFKODQG*PE+ &R2+*

1/2

'2:&$/EUDQGRI7KH'RZ&KHPLFDO&RPSDQ\

)LJXUH&RROLQJOLTXLGOOLQJDQGHPSW\LQJ

'DWDLVRQO\YDOLGIRUFRRODQWXVHGH[ZRUNV$GGLWLRQDOSURGXFWLQIRUPDWLRQDQGVDIHW\GDWDVKHHWDUHDYDLODEOH
RQUHTXHVW

:KHQGHDOLQJZLWK)URVWR[:6WKHJHQHUDOSURWHFWLYHPHDVXUHVIRUFKHPLFDOVPXVWEHREVHUYHG7KH
LQIRUPDWLRQDQGKLQWVLQWKHVDIHW\GDWDVKHHWVFRYHULQJWKLVPXVWEHREVHUYHG

Motor PE4

;)3----
--

;)3---
-0

983;
$)/;

CB-hydraulics

CH-Hydraulik

Axial hydraulics

50 Hz

60 Hz

A*

B*

A*

B*

3(

3(

19.9

8.5

23.3

11.9

6.9

3(

3(

19.9

8.5

23.3

11.9

6.9

3(

3(

21.2

8.5

24.6

11.9

6.9

3(

3(

19.9

8.5

23.3

11.9

6.9

3(

3(

19.9

8.5

23.3

11.9

6.9

3(

3(

21.2

8.5

24.6

11.9

6.9

3(

3(

19.9

8.5

23.3

11.9

6.9

3(

3(

21.2

8.5

24.6

11.9

6.9

3(

3(

21.2

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24.6

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Motor PE5

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Special
version

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XFP 501U

50 Hz

60 Hz

A*

B*

A*

B*

A*

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59.5

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24

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22.5

54.5

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42.5

18.5

48

24

46.5

22.5

7.7

GB 0838-A

Installation and Operating Instructions

47

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

3(

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53

24



22.5

59.5

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42.5

18.5

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53

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51.5

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Motor PE6
50 Hz

60 Hz

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XFP400R
XFP501U

XFP500

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XFP600X

144

155

144
120



140

153




155

120

VUPX 0800
VUPX 1000
AFLX 0800
AFLX 1200




120

114

VUPX 0500
VUPX 0600



164



155



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114

120





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114

120





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153

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114

120

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114

120

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114

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130

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114

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138

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130

135

150

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143









164


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140

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164

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164

144

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160





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GB 0838-A

48

Installation and Operating Instructions

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

Motor PE6
Hydraulik

Axial hydraulics with gear unit

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Filling quantity

51

VUPX1000G
VUPX1200G
AFLX1200G
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Starting frequency of the motors

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maximum starts per hour

at interval in minutes

15 - 160 kW

15

> 160 kW

10

ATTENTION

7.2

The allowable starting frequency for any starting devices should be obtained from
manufacturer of these devices.

Removal of the submersible pump

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7.2.1

Removal of the XFP submersible pump from a wet sump

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GB 0838-A

Installation and Operating Instructions

49

XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6

7.2.2

Removal of the XFP submersible pump when dry installed

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7.2.3

Removal of the AFLX and VUPX submersible pump

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over.

GB 0838-A

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GB 0838-A