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Floating ball valve

BF 2000

FLOATING BALL VALVE

PREAMBLE

This technical document contains proprietary information belonging to SRi and cannot be copied, reproduced,
divulged, transfered or edited in any form whatever, including electronically or in any format for transmission or
public diffusion without the prior written agreement of SRi.
This document is for information only regarding the actual technical evolution of the product and as such it is
subject to change without prior notice. It cannot be considered as contractual or binding. SRi declines all
responsibility or obligation for errors or oversights which may appear in this document.

Case history :

Date

Document

Number of revision

15/10/00

DTB2000A

1-Floating ball valve.


Technical Documentation - English -Version 1

SRi is

PARIS

41-43 Rue des Chantiers 78000 Versailles - FRANCE


Tel 33 (0) 139 502 920
Fax 33 (0) 139 027 191
E-mail : sales-paris@sri.fr

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 2 of 28

FLOATING BALL VALVE


SUMMARY
PREAMBLE................................................................................................................................................................ 2
DESIGN BF 2000 ........................................................................................................................................................ 4
TECHNICAL CHARACTERISTICS ....................................................................................................................... 4
CAST OR STAMPED CONSTRUCTION ............................................................................................................... 4
DIMENSIONAL RANGE .......................................................................................................................................... 5
FULL BORE ............................................................................................................................................................... 5
REDUCED BORE ........................................................................................................................................................ 5
EQUIPMENT .............................................................................................................................................................. 5
OPEN/CLOSE LOCKING DEVICE: ............................................................................................................................... 5
STEM EXTENSIONS: .................................................................................................................................................. 5
GEARBOXES ............................................................................................................................................................. 5
LIMIT SWITCHES ....................................................................................................................................................... 5
ACTUATION .............................................................................................................................................................. 5
FIRE SAFE.................................................................................................................................................................. 5
MATERIALS .............................................................................................................................................................. 6
TOP WORKS ............................................................................................................................................................ 18
PRESSURE TEMPERATURE RATING ............................................................................................................. 19
TORQUES AND OPERATING............................................................................................................................... 21
OPENING TORQUE: ................................................................................................................................................. 21
MAXIMUM ALLOWABLE STEM TORQUE.................................................................................................................. 22
HYDRAULIC CHARACTERISTICS..................................................................................................................... 23
FLOW COFFICIENT CV........................................................................................................................................ 24
FULL BORE VALVES ............................................................................................................................................... 24
REDUCED BORE VALVES ........................................................................................................................................ 25
ACCESSORIES......................................................................................................................................................... 26
INSULATING EXTENSION......................................................................................................................................... 26
LOCKING DEVICES ................................................................................................................................................. 27
BF 2000 PRODUCTS................................................................................................................................................ 28

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 3 of 28

FLOATING BALL VALVE

DESIGN BF 2000
SRi Taking advantage of its experience in high and
very high pressure technology, SRI offers a complete
range of floating ball valves.
A modern approach to dimensioning and to concept
reliability in conjunction with proven technical
solutions assure :
- Complete conformity
with norms, codes and
specifications
- Quality in
conformance with the
criteria of ISO 9001.
BF 2000 valves are
made to withstand the
full differential pressure of each pressure class in every
Nominal Diameter.

TECHNICAL CHARACTERISTICS
Split body in two blocks bolted together. Double body
static sealing, primary joint in elastomer or polymer
and a secondary firesafe gasket. Bolts threaded blind
holes with anti-corrosion protection.
Solid stainless steel ball.
Anti-blowout stem profiled to minimize stresses (no
grooves or threads)
Dynanic Stem Sealing with standard body housing
available in 3 versions :
1-fixed composition with O-ring and fire safe
graphite gasket
2-adjustable arrangement with graphite gaskets
only
3-adjustable arrangement with PTFE gaskets
for use in very corrosive applications

Polymer seats assure the sealing and the bracing in the


block position using a controlled pre-charge..
ISO interface for simple and rapid connections of
gearboxes and other automatic controls.
Positive antistatic device through physical contact
between the different parts.
Strict conformity to the Pressure/Temperature
relations per ISO PN for each pressure class, within the
capacity limits of the composants. This requirement
is superior to that imposed by BS 5351 Norm.

CAST OR STAMPED CONSTRUCTION


The basic model is made from cast parts (carbon or
stainless steel) for the body and forged metal for the
other parts.
Alternatively the pressure containing parts are made
from stamped roughs up to ND 2 inch and in forged
roughs for larger sizes especially for noble alloys
(Duplex Steel, Inconel, etc.).
In both cases all the elements are completely
interchangeable between all versions.

AUTOMATIC LIMITATION OF
OVERPRESSURE IN THE BODY CAVITY
Seat conception and placement in the line sealing mechanism

Seat volum
reduced
Conical rear face for
self-positionning

Relief seat
grooves

All sealing arrangements are independent


of the stem to facilitate maintenance and
adjustment.

Solid seat
preloaded
Fire safe lip

assure automatic decompression in the body cavity with the


upstream connector. This pressure equalization is effective
at a very low level (lowest to 5 bars) necessary to equilibrate
the pre-loading of the seats.

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 4 of 28

FLOATING BALL VALVE

TORQUE AND OPERATING

EQUIPMENT

Particular attention is paid to reliability and consistence


in operating by optimizing the dimensions of the
composants and the friction between surfaces.

Lever :
Solid stainless steel for all sizes.

Open/Close Locking device:


DIMENSIONAL RANGE

Readily available for lever or gearbox operators.

Full bore
PN/DIN
16 25

10

40

"
"
1"
1"
1"
2"
2"
3"
4"
6"

Gearboxes
Connected by a vented spacer per ISO 5211. Possible
combinations are given in the table below :

20

10

PN / DIN
16 25 40

2" x 1"
3"x 2"
4"x 3"
6"x 4"
8"x 6"

Lever

Levier

PN / DIN
16 25 40

Lever

10

Lever

ISO PN
50 100

Note : ISO PN 20-50-100 related of classes 150-300-600


respectively.

Note : ISO PN 20-50-100 related of classes 150-300-600


respectively.

PRINCIPAL APPLICATIONS FOR


STANDARD COMPOSITIONS
The following is non-exhaustive and only gives typical
repartition by domain.
INDICATIVE DOMAIN OF USE

CODE

20

Lever

ISO PN
50 100

ND
bore
"
"
1"
1"
1"
2"
2"
3"
4"
6"

Lever

Reduced bore
ND

Extends maneuvering axis for heat insulating, standard


lengths available in 100 and 150 mm.
Special lengths available upon request.

Lever

ND

ISO PN
20
50 100

Stem Extensions:

GAS & OIL

CHEMICAL
CORROSIVE

GENERAL
USES

CS
SS 1
SS 2
DUPLEX

Technical Documentation - FLOATING BALL VALVE Rev : 2

Limit switches
Readily connected on manual or gearbox operated
valves.

Actuation
Pneumatics, hydraulics, electrics , "dead men system ",
etc

FIRE SAFE
The full range of SRi floating ball valves is fire tested
and approved to BS 6755 Part 2.

Page 5 of 28

FLOATING BALL VALVE


MATERIALS
"Bicone" system SS2

Graphit system
CS-SS1-DUPLEX

O RING SYSTEM
CS-SS1-DUPLEX
Materials indicated represent the standard manufactured compositions.
Other metals can be used. Consult your sales person.
Rep
1
2
4
5
6
8
10
11
17
21
22
25
26
32
38A-B
69
80
141
142-143

Part name
BODY
FLANGE
BALL
SEAT
STEM + Anti-static
PACKING GLAND
STUD
NUT
PACKING GLAND BEARING
FIRE-SAFE STEM GASKET
FIRE-SAFE BODY GASKET
STOP SCREW
STOP PLATE
FLANGE SEAL
STEM SEAL
TRUST BEARING STEM
PACKING GLAND WASHER
SEAL STEM SUPPORT
CHEVRON RING

CS
A216WCB(1)
A216WCB(1)
A182F316
PTFE (3)
A182F316
A182F316
A193 B7
A194 2H
PTFE
GRAPHIT
GRAPHIT
AISI 316
AISI 316L
FKM (4)
FKM (4)
PTFE+304
A182F316
A182F316
NA

STANDARD MATERIAL
SS 1
SS 2
A351CF8M(2)
A351CF8M(2)
A351CF8M(2)
A351CF8M(2)
A182F316
A182F316
PTFE (3)
PTFE (3)
A182F316
A182F316
A182F316
A182F316
A193 B8M
A193 B8M
A194 Gr 8
A194 Gr 8
PTFE
PTFE
GRAPHIT
NA
GRAPHIT
GRAPHIT
AISI 316
AISI 316
AISI 316L
AISI 316L
PTFE+304
PTFE+304
FKM (4)
NA
PTFE+304
PTFE+304
A182F316
A182F316
A182F316
NA
NA
PTFE

DUPLEX
A182F51
A182F51
A182F51
PTFE (3)
A182F51
A182F316
A193 B8M
A194 Gr 8
PTFE
GRAPHIT
GRAPHIT
AISI 316
AISI 316L
FKM (4)
FKM (4)
PTFE+304
A182F316
A182F316
NA

Notes : 1- Possible manufacture in A350 LF2 Stamped for ND <= 2"


2- Possible manufacture in A182F316 Stamped for ND<=2"
3- PTFE +25% glass filler & PTFE +15% graphite in ISO PN 100 (600 lbs) only
Other quality (Devlon V, Peek, etc.) upon request
4-FKM=Fluoroelastomer
Various elastomers are available depending on service conditions.

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 6 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT
CLASS
ISO PN 10-16-25-40

Materials
Materials
Group 1-1 (Bar)
Group 2-3 (Bar)
10 16 25 40 10 16 25 40
10 16 25 40 8 13 21 33
16 25 40 60 12 20 31 49
11 18 28 44 9 15 23 36
5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

FULL BORE

ND

DIMENSIONS

B
PN16 PN25
95
95
105
105
115
115
140
140
150
150
165
165

(1 )

(mm)
E

Inches
mm
mm
PN10
PN40
"
15
12.5
95
95
130 43.5
"
20
17
105
105
150 43.5
1"
25
24
115
115
160
53
1"
32
30
140
140
180 60.5
1"
40
37
150
150
200 60.5
2"
50
49
165
165
230
72
Notes : Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
(1) NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Weight
K

49
66
73
68
68
72

106
106
128.5
136
136
160

150
150
200
200
200
330

Kg
2.5
3.2
4.6
6.9
7.7
11.6

Page 7 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS
ISO PN 10-16

Materials
Group 1-1 (Bar)
10
16
10
16
16
25
11
18
5.6
5.6

Materials
Group 2-3 (Bar)
10
16
8
13
12
20
9
15
5.6
5.6

FULL BORE

ND

DIMENSIONS

(1 )

C
E
K
B
Inches
mm
mm
PN10
PN16
2"
65
64
185
185
290
90.5
82
3"
80
75
200
200
310
90.5
82
4"
100
100
220
220
350
118.5
100
6"
150
150
285
285
480
166
150
Notes : Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Weight

(mm)
F
178.5
178.5
221
274

L
330
330
450
500

Kg
16.5
21.6
39
83

Page 8 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS
ISO PN 25-40

Materials
Group 1-1 (Bar)
25
40
25
40
40
60
28
44
5.6
5.6

Materials
Group 2-3 (Bar)
25
40
21
33
31
49
23
36
5.6
5.6

FULL BORE

ND

DIMENSIONS

A
B
PN40
185
200
235
300

(1 )

Weight

(mm)
K

Inches
mm
mm PN25
2"
65
64
185
290 104.5 115
207
450
3"
80
75
200
310 104.5 115
207
450
4"
100
100
235
350
136
130
244
500
Not applicable
6"
150
150
300
480
185
180
Notes : Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Kg
17.6
32.5
61.6
96

Page 9 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT
CLASS ISO PN 20
ANSI 150 lbs

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

Materials
Group 1-1
Bar
Psi
20
285
30
425
22
300
5.6
80

Materials
Group 2-3
Bars
Psi
16
230
24
345
18
360
5.6
80

FULL BORE
A

ND
Inches
"
"
1"
1"
2"
3"
4"
6"
Notes :

mm
15
20
25
40

Norm 1

DIMENSIONS

(1 )

C
B
E
K
F
108
89
43.5
44
106
117.3
99
43.5
49
106
127
108
53
53
128.5
165.1
127
60.5
68
136
177.8
152
72
72
160
50
49
203
152
72
72
160
203.2
190
90.5
82
178.5
80
75
241
190
90.5
82
178.5
228.6
229
118.5
100
221
100
100
305
229
118.5
100
221
2
150
150
393.7
279
166
150
274
Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)
12.5
17
24
37

B16-10
B16-10
B16-10
B16-10
B16-10
BS2080
B16-10
BS2080
B16-10
BS2080
B16-10

Weight

(mm)
L
150
150
200
200
330
330
330
330
450
450
500

Kg
2.3
2.9
4.2
7
10.5
11.2
18
19.1
32.5
34
80

End to end ANSIB16-10 or BS 2080 Table 1 Raised face


Long pattern
Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 10 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT
CLASS ISO PN 50
ANSI 300 lbs

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

Materials
Group 1-1
Bar
Psi
51
740
78
1100
57
800
5.6
80

Materials
Group 2-3
Bars
Psi
41
600
63
900
46
660
5.6
80

FULL BORE
ND
Inches
"
"
1"
1"
2"
3"
4"
6"
Notes :

DIMENSIONS

(1 )

(mm)

A
mm
C
B
E
K
F
L
15
12.5
139.7
95
43.5
49
106
150
20
17
152.4
117
43.5
66
106
150
25
24
165.1
124
53
73
128.5
200
40
37
190.5
156
60.5
68
136
200
50
49
215.9
165
72
72
160
330
80
75
282.5
210
104.5
115
207
450
100 100
304.8
254
136
130
244
500
150 150
403.4
318
185
180
Not applicable
Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Weight
Kg
3.2
4.3
5.8
9.8
11.2
30.7
58.7
128

Page 11 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT
CLASS ISO PN 100
ANSI 600 lbs

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

Materials
Group 1-1
Bar
Psi
102
1480
154
2175
113
1600
5.6
80

Materials
Group 2-3
Bars
Psi
82.5
1200
125
1780
92
1310
5.6
80

FULL BORE
ND
Inches
"
"
1"
1"
2"
Notes :

DIMENSIONS

(1 )

(mm)

mm mm
C
B
E
K
F
L
15
12.5
165.1
95
43.5
66
106
150
20
17
190.5
117
43.5
66
106
150
25
24
215.9
124
53
73
128.5
200
40
37
241.3
156
66.5
90
155
330
50
49
292.1
165
88.5
105
191
450
Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Weight
Kg
3.1
4.5
6.6
14
25

Page 12 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS
ISO PN 10-16

Materials
Group 1-1 (Bar)
PN 10
PN 16
10
16
16
25
11
18
5.6
5.6

Materials
Group 2-3 (Bar)
PN 10
PN 16
8
13
12
20
9
15
5.6
5.6

REDUCED BORE
Weight
ND

A0

DIMENSIONS

(1 )

(mm)

C
E
K
B
Inches
mm
mm
mm PN10
PN16
2"x 1" 50x40
49
37
165
165
230
60.5
72
3"x 2"
80x50
75
49
200
200
310
72
90
4"x 3"
100x80
100
75
220
220
350
90.5
100
6"x 4" 150x100 150
100
285
285
480
118.5 135
8"x 6" 200x150 200
150
340
340
600
166
170
Allowance on A : 0/+0.3
Notes :
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

F
136
160
178.5
221
274

L
200
330
330
450
500

Kg
11.4
20.2
26
48.5
98 3

Weight is valid for PN10 and PN16


Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 13 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

Materials
Group 1-1 (Bar)
PN 25
PN 40
25
40
40
60
28
44
5.6
5.6

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS
ISO PN 25-40

Materials
Group 2-3 (Bar)
PN 25
PN 40
21
33
31
49
23
36
5.6
5.6

REDUCED BORE

ND

DIMENSIONS

A0

B
PN25
PN40
165
165
200
200
235
235
300
300
360
375

(1 )

Inches
mm
mm
mm
2" x 1"
50x40
49
37
230 60.5
3"x 2"
80x50
75
49
310
72
4"x 3"
100x80
100
75
350 104.5
6"x 4"
150x100
150
100
480
136
8"x 6"
200x150
200
150
600
185
Notes : Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

(mm)

Weight

72
90
130
165
210

136
160
207
244

200
330
450
500

Not applicable

Kg
11.4
20.2
36
73
1214 1285

Weight ISO PN 25
Weight ISO PN 40
Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 14 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

Materials
Group 1-1
Bar
Psi
20
285
30
425
22
300
5.6
80

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS ISO PN 20
ANSI 150 lbs

Materials
Group 2-3
Bars
Psi
16
230
24
345
18
360
5.6
80

REDUCED BORE
ND
Inches
mm
2" x 1" 50x40
3" x 2"
80x50
4"x 3"
100x80
6"x 4" 150x100
8"x 6"

200x150

Weight

Form

A0

LP

mm
49
75
100
150

mm
37
49
75
100

C
177.8
203.2
228.6
393.7

B
152
190
229
279

E
60.5
72
90.5
118.5

K
72
90
100
135

F
136
160
178.5
221

L
200
330
330
450

Kg
9.2
17.2
25
48

LP

200

150

457.2

343

166

170

274

500

96.2

DIMENSIONS

(1 )

(mm)

Notes : Allowance on A : 0/+0.3


All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)
LP = Long pattern

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 15 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

Materials
Group 1-1
Bar
Psi
51
740
78
1100
57
800
5.6
80

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS ISO PN 50
ANSI 300 lbs

Materials
Group 2-3
Bars
Psi
41
600
63
900
46
660
5.6
80

REDUCED BORE
ND

Form

A0

DIMENSIONS

Inches
mm
mm
mm
C
B
E
2" x 1"
50x40
49
37
215.9
165
60.5
3" x 2"
80x50
75
49
282.4
210
72
4"x 3"
100x80
100
75
304.8
254
104.5
6"x 4"
150x100
150
100
403.4
318
136
8"x 6"
200x150
LP
200
150
501.6
381
185
Notes : Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)
LP = Long pattern

Technical Documentation - FLOATING BALL VALVE Rev : 2

(1 )

Weight

(mm)

K
72
90
130
165
210

F
136
160
207
244

L
200
330
450
500
NA

Kg
12
23
42.5
81
143.5

Page 16 of 28

FLOATING BALL VALVE

DIMENSIONS AND
WEIGHT

Materials
Group 1-1
Bar
Psi
102
1480
154
2175
113
1600
5.6
80

WORKING AND TEST PRESSURE


MAXIMUM WORKING PRESSURE
BODY TEST PRESSURE
HIGH PRESSURE SEAT TEST
AIR SEAT TEST PRESSURE

CLASS ISO PN 100


ANSI 600 lbs

Materials
Group 2-3
Bars
Psi
82.5
1200
125
1780
92
1310
5.6
80

REDUCED BORE
ND

A0

DIMENSIONS

(1 )

Inches
mm
mm
mm
C
B
E
K
2"x1"
50x40
49
37
292.1
165
66.5
105
3" x 2"
80x50
75
49
355.6
210
88.5
130
Notes : Allowance on A : 0/+0.3
All weight are related on cast valves only. Lever not included.
1-NFE 29305 Serie 1
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Weight

(mm)
F
155
191

L
330
450

Kg
16
33

Page 17 of 28

FLOATING BALL VALVE

TOP WORKS

ISO 5211 standard


Warning !
Connecting devices for actuators should not
exert any axial or radial loads on the valve
stem

NA= Not applicable


ND Inches
Full
Reduced
"

NA

"

NA

1"

NA

1"

NA

1"

2"x 1"

2"

3"x 2"

2"

NA

3"

4"x 3"

4"

6"x 4"

6"

8"x 6"

Classes
150
300
600
150
300
600
150
300
600

150
300
600
150
300
600

150
300
150
300
150
300

PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN10-16
PN25-40
PN10-16
PN25-40
PN10-16
PN25-40

Type
ISO

Dimensions (mm)
G
H
J

F03

14.5

10

4.5

25

11

F03

14.5

10

4.5

25

F04

19

12

30

F04

19

12

F04

19

12

F05

26

F05
F10
F05
F10
F05
F10
F10
F12
F12
F16

M6

36

M4

11

M6

36

M4

11

14

M6

42

M5

30

11

14

M6

42

M5

30

11

14

M6

42

M5

19

35

16

19

M6

50

M6

12

26

19

35

16

19

M6

50

M6

12

42.5
26
42.5
26
42.5
42.5
55
55
70

29
19
29
19
29
29
39
39
50

13.5
7
13.5
7
13.5
13.5
16
16
20

70
35
70
35
70
70
85
85
130

22
16
22
16
22
22
32
32
44

29
19
29
19
29
29
39
39
54

4
4
4
4
4
4
4
4
4

M10
M6
M10
M6
M10
M10
M12
M12
M20

102
50
102
50
102
102
125
125
165

M8
M6
M8
M6
M8
M8
M10
M10
M10

12
12
12
12
12
12
15
15
15

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 18 of 28

FLOATING BALL VALVE


PRESSURE TEMPERATURE RATING
Seats materials :
A= PTFE+25% Fiber Glass filled
B= PTFE+15% Carbon / Graphite filled
C= DEVLON V API DEVOL ENGINEERING
D= PEEK

Full
"

"

1"

ND
Reduced
NA

NA

NA

1"

NA

1"

2"x 1"

2"

3"x 2"

2"

NA

3"

4"x 3"

4"

6"x 4"

6"

8"x 6"

Pressure Classes
150
300
600
150
300
600
150
300
600
NA
150
300
600
150
300
600
NA
150
300
150
300
150
300

PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN100
PN10-16
PN25-40
PN10-16
PN25-40
PN10-16
PN25-40
PN10-16
PN25-40

Seats
B-C-D

NA

NA

NA

NA

NA

Note : NA= Not applicable


The heat resistance of the seat and gastkets is for information only since they vary according to chemical
compatibility. Consult sales or technical services for questions regarding selection of these materials.
Pressure/temperature limits for standard classes are based on values expressed in ANSI B16-34 Group
Materials 1-16. For other materials, maximum allowable working pressure at higher temperatures must be
recalculated.

Materials : Group 1-1 : Carbon Steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)


Group 2-3 : Austenitic steel s(18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 19 of 28

FLOATING BALL VALVE

ANSI B16-34 -

SEATS
Polymers quality
PTFE+25% glass filled
PTFE+15% Graphite
PEEK
DEVLON V API

Temperatures C
Min
Max
-200
200
-200
200
-65
250
-100
160

DEVOL ENGINEERING

BS 5351

Pressures temperature
rating for Group material 1-1

All materials Pressure > to


Table 3 "Minimum Pressure /
Temperature Seat rating for Ball
valves"

API 6D Pipeline Valves (ND >= 2")


Valves having non metallic seals shall conform to the ratings of sections
2.2a and 2.2b for the temperature range -20F + 100F (-29C +
38C).

Maximum service temperature must take into account the temperature/pressure ratio of the seat polymer and
the temperature limit of the gasket elastomer.

Pressures in MPa (Standard Class)


15

DEVLON V API

PEEK

10

PTFE+GRAPHIT
600 lbs

400 lbs
300 lbs

PTFE+25%Glass

150 lbs

38

93

149

204

260

316

Temperature (C)
Materials : Group 1-1 : Carbon steels (C,C-Si,C-Mn-Si,C-Mn,Si,V)
Group 2-3 : Austenitic steels (18Cr-8Ni,16Cr-12Ni-2Mo)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 20 of 28

FLOATING BALL VALVE


TORQUES AND OPERATING
Opening Torque:
Opening torque in the following table are indicated for full differential pressure and for soft seats PTFE +
25% glass filled, PTFE + graphite.
For PEEK seats, multiply the values by 1.3
To size an actuator , please add a 50% safety factor at the requested torque for the maximum service
differential pressure.
1000

6" 300

4" 300

6" 150

2" 1/2
3" 300

2" 600

100

4" 150

Torquues Nm

1" 1/2 600


2" 150/300

2" 1/2
3" 150

1" 1/2 150/300


1" 1/4 150/300

1" 150/600

10

1/2"&3/4" 150/600

1
0

0,5

1,5

2,5

3,5

4,5

5,5

6,5

7,5

8,5

9,5 10

Differential pressure MPa

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 21 of 28

FLOATING BALL VALVE

Maximum allowable Stem Torque


The following table indicates the maximum admissible torque before reaching the conventional yield strength
limit of the material at the most critical point of stem.
This value should never be surpassed in any case since excess force can lead to irreversible damage to the
stem and other moving parts.
Caution must be used when connecting hydraulic, pneumatic, or electric operators to insure that the maximum
force or pressure of the operator does not generate an excessive torque on the stem.

Shear torque values in Nm


Stem dimensions on page 18
Stem
ND (bore) & Class
Stem materials Torque
ISO dimensions
ISO PN20
ISO PN50 ISO PN100
316
410
F51
17-4PH
N
(PN 10-16)
(PN 25-40)
(PN 100)
G
Sy=207 Sy=500 Sy=450 Sy=724
H
12
9
28
67
60
154
" "
F03
15
12
52
126
113
182
1" - 1" - 1"
1"
F04
20
16
144
347
312
798
2"- 2" - 3"
2"
1"
F05
30
22
416
1004
904
2310
4"
2" 3"
2"
F10
40
32
1149
2774
2497
6381
6"
4"
F12
54
44
2470
5966
5369
8639
6"
F16
ISO PN 20 50 -100 related to 150 300 - 600 class respectively.
Notes :
Sy =Min yield strength (determining by the 0.2% offset) in MPa
H =Outside stem diameter in mm
G =On flat stem dimension in mm
Codification materials UNS (Unified Numbering System)
316 : UNS S31600
410: UNS S41000
F51 : UNS S31803 (Ferritic Austenitic)
17-4PH :UNS S17400 Quenched and tempered H1150

Technical Documentation - FLOATING BALL VALVE Rev : 2

Page 22 of 28

FLOATING BALL VALVE


HYDRAULIC CHARACTERISTICS
SRi can recommend the size of valve to be installed or evaluate pressure loss caused by a given valve upon
receipt of the service conditions.
Flow coefficient calculations are taken from the following references :
-NF EN 60534-2-2 June 1993 C 46-504
-NF E 29 312 December 1984

LIQUID
Cv = Flow coefficient
q = Volumic flow (m3/h)
W = Mass flow (ton / h) at flowing
temperature
P = Pressure drop (bar)
Gf = Liquid density related to water
(1 15,6C)

Volum flow

Cv = 116
. q
Mass flow

Cv =

Gf
P

116
. W
G f P

GAS
Q = Volumic flow (Nm3/h)
W = Mass flow (ton/h)
G = Gas density at 15,6C and 1013 mbar
related air (= 1)
Gf = Gas density at flowing temperature
condition and 1013 mbar related 'air

(=1) = G

288.75
T

Volumic flow

Cv =

Q
GT

P ( P1 + P2 )
295

Mass flow

Cv =

Cv = Flow coefficient
P = Pressure drop (bar)
T = Absolute temperature of gas (K)
P1
=Upstream pressure (bar abs.)
P2
=Downstream pressure (bar abs.)

47.2 W

P ( P1 + P2 ) G f

STEAM
Cv
W
P
Tsh
P1
P2

=
=
=
=

Flow coefficient
Mass flow (ton/h)
Pressure drop (bar)
SuperHeated temperature related to
saturated temperature (C)
= Upstream pressure (bar abs.)
= Downstream pressure (bar abs.)

Technical Documentation - FLOATING BALL VALVE Rev : 2

Mass flow Saturated steam

Cv =

72.4 W

P ( P1 + P2 )

Mass flow SuperHeated steam

Cv =

72.4 (1 + 0.00126 Tsh ) W


P ( P1 + P2 )

Page 23 of 28

FLOATING BALL VALVE


FLOW COFFICIENT CV
Flow coefficients Cv and Kv :
Cv = Water flow in US Gallons (3,78 liters) by minute for 1 psi constant pressure drop.
Kv = Water flow in m3 by hour for 1 bar constant pressure drop.

Kv =

Cv
and Cv = 1.16 Kv
1.16

Full Bore Valves


Indicated flow coefficients are identical in both flow directions

ND
Pressure Class
Inches mm
150
300
600
PN10 PN16 PN25 PN40
"
15
25
22
20
22
22
22
22
"
20
51
45
40
45
45
45
45
1"
25
116
102
89
103
103
103
103
NA
1"
32
170
170
170
170
1" "
40
301
280
249
273
273
273
273
2"
50
585
531
456
514
514
514
514
NA
2"
65
893
893
893
893
3"
80
1585 1344
1198
1283
1283
1283
1283
4"
100 2917 2526
2122
2357
2357
2357
2357
6" LP
150 6230 6154
5229
5642
5642
5642
5642
Note :
Classes 150-300-600 related to class ISOPN 20-50-100 respectively.

Documentation technique Rev :2-FLOATING BALL VALVE

Page 24 of 28

FLOATING BALL VALVE

Reduced bore Valves

1
2
IMPORTANT :
Due to the asymetry of a reduced passage valve, the flow coefficient varies according to the flow direction

FLOW direction 1
ND
Pressure Class
Inches
mm
150
300
600
PN10 PN16 PN25 PN40
2"x1"
50 x 40
108
116
102
101
101
106
106
3"x 2"
80 x 50
157
172
315
148
148
166
166
4"x 3"
100 x 80
446
481
746
761
6"x 4" LP
150 x 100
1011
955
1097
1159
NA
8"x 6" SP
200 x 150
NA
2175
NA
2175
8"x 6" LP
200 x150
2663
2679
2851
2907
NA= Not applicable
Classes 150-300-600 related to class ISOPN 20-50-100 respectively.

FLOW direction 2
ND

Pressure Class
600
PN10 PN16
98
101
101
240
148
148
722
702
NA
NA
2486

Inches
mm
150
300
PN25 PN40
2"x 1"
50 x 40
108
110
102
102
3"x 2"
80 x 50
157
158
150
150
4"x 3"
100 x 80
446
454
599
6"x 4" LP
150 x 100
703
955
967
8"x 6" SP
200 x 150
NA
2180
2180
8"x 6" LP
200 x150
2532 2247
2230
NA= Not applicable
Classes 150-300-600 related to class ISOPN 20-50-100 respectively.

Documentation technique Rev :2-FLOATING BALL VALVE

Page 25 of 28

FLOATING BALL VALVE


ACCESSORIES
Insulating Extension
Rep

150
148
149
37

Part name
UPPER SEAL
STEM
EXTENSION
BOLTING

MATERIALS
Carbon steel
Stainless steel
Nitrile (NBR)
Nitrile (NBR)
A182F316 or UNS17400
A182F316 or UNS17400
A216WCB -A350GrLF2
A351CF8M -A182F316
A193 B8- A4/70
A193 B8- A4/70

Length Hc
ND (bore) & Class
ISO
(mm)
ISO PN20
ISO PN50 ISO PN100
N
(PN 10-16)
(PN 25-40)
(PN 100)
Hc
100
" "
F03
100
1" - 1" - 1"
1"
F04
100
2"- 2" - 3"
2"
1"
F05
100
4"
2" 3"
2"
F10
100
6"
4"
F12
120
6"
F16
Class 150-300-600 related to class ISOPN 20-50-100 respectively.

Documentation technique Rev :2-FLOATING BALL VALVE

Page 26 of 28

FLOATING BALL VALVE

Locking Devices
The locking device has been designed to lock open or closed without any further change in the valve.
Once the locking device is installed it cannot be removed.
All parts of the locking device are in stainless steel 316.

Locking stem
Locking Key
Open or Close

The locking device is available for five ISO sizes.


The maximum pin sizes for padlocks (not supplied) are indicated in the following table

Padlock
pin
ND (bore) & Classes
ISO
diameter
N
ISO PN20
ISO PN50 ISO PN100
(PN 10-16)
(PN 25-40)
(PN 100)
mm
4
" "
F03
4
1" - 1" - 1"
1"
F04
6
2"- 2" - 3"
2"
1"
F05
6
4"
2" 3"
2"
F10
6
6"
4"
F12
Classes 150-300-600 related to class ISOPN 20-50-100 respectively.

Documentation technique Rev :2-FLOATING BALL VALVE

Page 27 of 28

FLOATING BALL VALVE

BF 2000 PRODUCTS
Metal /Metal Floating Ball Valves
Size range " to 6" full and reduced bore, ISO PN 20-50-100 PN 10-16-25-40.
Seats and ball with tungsten carbide coating.
Manual and motorized operations.
Low Temperature and Cryogenic Floating Ball Valves
Size range " to 6" full and reduced bore, ISO PN 20-50-100 PN 10-16-25-40.
Standard cryogenic extension designed for fluids down to 196C.
Manual and motorized operations.
High Temperature Floating Ball Valves
Size range " to 6" full and reduced bore, ISO PN 20-50-100 PN 10-16-25-40.
Designed for fluid up to 450C.
Metal/metal seated and expanded graphit" seals
Top stem temperature stabilized at 150C max
Manual and motorized operations.
Multi-way floating ball valves ( 3 ways "L" type") .
Size range " to 6" full and reduced bore, ISO PN 20-50-100 PN 10-16-25-40.
Soft Seats or metal seats with Tungsten carbide coating.
2 seats ball valves , non transflow .
Manual and motorized operations.

SUD ROBINETTERIE industrie


Post Box 316
13309 MARSEILLE CEDEX 14 FRANCE
Tel 33 (0) 495 055 050
Fax 33 (0) 495 055 070
Email : sales@sri.fr
Internet : http://www.sri.fr

Documentation technique Rev :2-FLOATING BALL VALVE

Page 28 of 28

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