Textile Belt Splicing

15/09/2014

INSTALLATION

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TEXTILE CONVEYOR BELT SPLICING (Multiply) - STEP BY STEP

Equipment hints:
Length of the press:
Width of the press:
Length of work table:
Transitions between belt cover and fill:
Grinding machine:
Grain:
Thickness of uncured splice:
Thickness of edge irons:
Press pressure:

at least 150 mm longer than splice edges

at least 60 mm wider than belt on both sides
double splice length
45 bevel
max. 1600 rpm
30 - 60
2 mm thicker than the belt
1 mm less than belt thickness
min. 10 bar

1.

On both belt ends a chalk line will be applied for the belt centre line
(the rectangular datum lines, as well as the marking lines of the
splice).
For determining the centre line, 3 centre points at intervals of ~2 m
will be marked.

2.

The fist step of the splice should be in the bottom side and the first
to touch the drive pulley.

3.

4.

Both partial lengths will be put one on top of the other along the
whole splice length. The lower part of the portable heating press is
used as a working table.
For positioning the bottom platens of the press both belt ends will be
folded back.

The splice length will be transferred to the combined rubber

sheeting and the splice edge will be placed to the lower splice edge
of the second belt end. In accordance with the rectangular datum
line it will be checked parallelly and diagonally whether the
alignment is correct. If not it will be readjusted.
Combined rubber sheeting will be tapped with a mallet.

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Textile Belt Splicing

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Cut with a knife at a 30 angle down to the fabric.

5.

The rubber covers both of carrying and running sides of both belt
ends will be removed ("stripped off").
In the rubber cover on the carrying side along the inner splice line
marking, cut with a knife held at a 30 angle until it gets down to the
fabric.
The rubber edge of the belt will be removed.
For stripping the rubber cover, continuous strokes with a special
knife with grip tongues are used.
The rubber will be removed down to the fabric. Tearing it off is not
permitted.

For cutting the plies a special ply knife is used. This knife prevents
damage to the ply underneath.

6.

Splice edges of the carrying and pulley side of both belt ends will
be roughened with a wire brush.

The textile plies are coated with rubber solution by means of a

brush or a spatula.

7.

Let dry well!

See also handling and storage of splicing material.

8.

An unvulcanized rubber sheet will be put on the fabric.

To avoid air inclusions a hand-roller is used.
The alignment of both belt ends is controlled by means of a string
across the three marked centre dots.
A chalk line will be marked and rubber edges will be trimmed off.

Between the lower heating platen and the bottom rubber cover,
Vulcatrix cloth is placed across the whole splice area.

9.

Edge bars will be placed at both sides of the belt and fastened with
edge clamps outside the splice area.
The edge bars will be approximately 1-2 mm thinner than the belt
itself.

10.

Between the lower heating plate and the bottom rubber cover,
Vulcatrix is placed across the whole splicing area. Vulcatrix cloth
should be longer in both longitudinal directions and at least 50 mm
larger than the splice itself.

The upper plates are placed and aligned.

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The upper plates are placed and aligned.

The upper traverses will be placed in a way that both end
traverses are positioned outside the splice area.
The end locking bolts are positioned and tightened slightly.
The oil pumps are connected to the upper traverses.
The end bolts are tightened thoroughly.
The electrical cables are connected to the heating platens.
A pressure of ~10 bar is applied with oil pump.

11.

The heating platens are plugged in.

The pressure is increased as temperature rises. Temperatures at
all heating plates to be controlled.
The temperature is adjusted by switching energy on and off. After
several minutes allow temperature to rise to 142 C. The curing
time counts when temperature reaches 142 C.
Disconnect at 145 C!
Plug in again when temperature drops to 142C!
The curing time is determined according to belt thickness, i.e. 2,5
minutes per mm of belt thickness.
After the curing time has elapsed, the platens are allowed to cool
down to 60 C.
The traverses and end bolts will be loosened and removed.
The upper heating platens are removed.
The edge clamps are loosened and the edge bars are removed.
The spliced belt is lifted and the lower heating platens are
removed.
The working platform is removed.
Rubber overflow at both edges is trimmed off.
The belt surface, the ramps and the edges are inspected visually.
The belt can be put into service.

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