TEST REPORT

Test report for asynchronous machines

Customer
Project
Order ref.

ABB AUTOMATION PRODUCTS GMBH

Komatsu Mining Repeat
812/3800213614 / APR/VLM 241895

Machine
Work nr
Serial nr

AMA 500L4A BAXYH

1712HE200
4574642

Date

6.11.2003

Approved on the behalf of manufacturer

Kai Jauhiainen

ABB Oy, Electrical Machines

Visiting Address
Strmbergintie 1
HELSINKI

Postal Address
P.O.Box 186
FIN-00381 HELSINKI
Finland

Telefax(Group)
+358 10 22 22330
Telefax(Test Floor)
+358 10 22 23692

TEST REPORT
Customer

Machine

Page

ABB AUTOMATION PRODUCTS GMBH

AMA 500L4A BAXYH

Order ref.

Work nr

Serial nr

Revision

812/3800213614 / APR/VLM 241895

1712HE200

4574642

Project

Approved

Komatsu Mining Repeat

Kai Jauhiainen

Ratings
Machine
Standards

IEC

Insulation class
Temperature class
Ambient temp. max
f [Hz]
60.0

F
B
55.0 C

Connection P [kW] / [H.P.]

Y

IM 1001
IP 55
U [V]

I [A]

7200

140

1450 / 1943

p.f. Direction n [rpm]

0.88

<==

Amb. -30...+55C

Table of contents / Test program

1)
2)
3)
4)
5)
6)
7)
8)
9)

Visual inspection
Insulation resistances before tests
Resistance Measurement of windings and elements
Direction of rotation, checking of phase sequence
Vibration measurement
No-load point
Short circuit point
High voltage test
Insulation resistance after tests

A
Report rev:

Duty

1767 S1

TEST REPORT
Customer

Machine

Page

ABB AUTOMATION PRODUCTS GMBH

AMA 500L4A BAXYH

Order ref.

Work nr

Serial nr

Revision

812/3800213614 / APR/VLM 241895

1712HE200

4574642

Project

Approved

Komatsu Mining Repeat

1)

2)

Notes
OK

Insulation resistances before tests

= 19.5 C
Winding
Stator
Auxiliaries
Space heater

3)

R [Mohm]
8000
R [Mohm]
234000

U [V]
1000
U [V]
500

Temperature detectors
Stator
Bearing

R [Mohm]
510000
510000

Resistance Measurement of windings and elements

= 20 C
Winding

Ruv [ohm]

Stator

Ruw [ohm]

Rvw [ohm]

0.34272

0.34267

0.34274

= 19.5 C
Terminals
1-2
3 - 4,5
6 - 7,8
9 - 10,11
12 - 13,14
15 - 16,17
18 - 19,20
21 - 22,23
24 - 25,26

4)

R [ohm]
133.1
107.7
107.6
107.6
107.6
107.4
107.8
108.0
108.0

Position
Heater
Stator, U-phase
Stator, V-phase
Stator, W-phase
Stator, U-phase
Stator, V-phase
Stator, W-phase
D. - end bearing
N.D. - end bearing

Detector
RER - Z 21
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100BB4/4Z
PYR PT100BB4/4Z

Direction of rotation, checking of phase sequence

Result

5)

Kai Jauhiainen

Visual inspection
Version

U-V-W | L3-L2-L1 | <<< (CCW)

Vibration measurement
Bearing position

U [V]

I [A]

D-END
ND-END
Measuring equipment
Id
Type

7209
7209

32
32

715761

Vibration analyzer

Mounting Rigid
f[Hz] Horizontal Vertical
Axial Unit
60.0
60.0

0.24
0.25

A
Report rev:

0.30
0.27

Name
CSI 1910, vibration analyzer (1)

0.42 mm/s
0.45 mm/s

U [V]
500
500

TEST REPORT
Customer

Machine

Page

ABB AUTOMATION PRODUCTS GMBH

AMA 500L4A BAXYH

Order ref.

Work nr

Serial nr

Revision

812/3800213614 / APR/VLM 241895

1712HE200

4574642

Project

Approved

Komatsu Mining Repeat

6)

7)

Kai Jauhiainen

No-load point
Connection
Y

f [Hz]
60.0

U1 [V]
7209.0

I1 [A]
32.00

P1 [kW]
30.40

p.f.
0.08

[C]
32.0

Direction
CCW

I1 [A]
141.1

P1 [kW]
64.00

p.f.
0.12

[C]
34.0

Ik [A]
482.1

Short circuit point

Connection
Y

f [Hz]
60.0

U1 [V]
2107.0

Un [V]
7200

8) High voltage test

Winding
Stator
Auxiliaries
Space heater
Temperature detectors
Stator
Bearing

9)

U [V]
17400

t [s]
60

f [Hz]
50

1500

60

50

1500
500

60
60

50
50

Insulation resistance after tests

= 30.0C
Winding
Stator
Auxiliaries
Space heater

R1 [Mohm]
6600
R [Mohm]
193000

t1 [s]
60
U [V]
500

U [V]
1000
Temperature detectors
Stator
Bearing

R [Mohm]
510000
510000

U [V]
500
500

End of report
Test bay AS3 (Asyncronous, test bench no. 3)
Author
K.Saarela & J.Suominen
Number of pages

A
Report rev:

Printed:

6.11.2003
Kai Jauhiainen