Trimo FTV Catalog System of Horizontal Facades

System of Horizontal Faades
Technical document No. 17 / Version 3 / July 2006
CONTENT
1.0 Technical Description of the Horizontal Faade System [1]

1.1 General [1]

1.2 Panel profile [1]

1.3 Panel composition [1]

1.4 Technical data [2]
1.4.1 Basic technical data [2]
1.4.2 Coatings [2]
2.0 Design Procedure [4]

2.1 Panel thickness selection [4]

2.2 Structural design data[4]

2.3 Fixing methods [5]

2.4 Required number of screws for fixing of a faade to a steel structure according to DIN 1055 [5]

2.5 Arrangement of Spike anchors for direct fixing of a faade to a concrete structure [5]

2.6 Load transfer to neighbouring panels near openings [5]

2.7 Design of details in accordance with assembly instructions [5]
3.0 Assembly Instructions [6]

3.1 Installation recommendations [6]

3.2 Sealing [7]

3.3 Lifting methods [7]

3.4 Installation details [8]

3.4.1 Conection to the main beam [8]

3.4.2 Preformed corner element [9]

3.4.3 Installation of windows in horizontal faades by means of HF5 aluminium flat profile [10]

3.5 Fixing a horizontal faade to a steel structure [11]
3.5.1 Performance of a load-bearing steel structure [11]
3.5.2 Fixing a horizontal faade to a steel structure by HF3 aluminium fixing profile [12]
3.5.3 Temporary fixing [12]
3.5.4 Application of seals on overlaying spots of a panel [13]
3.5.5 Assembly of aluminium profiles [13]

3.5.5.1 Assembly of HF3 aluminium fixing profile [13]

3.5.5.2 Assembly of HF4 aluminium fixing profile [14]

3.6 Fixing of a horizontal faade to a concrete structure [14]
3.6.1 Method of fixing a horizontal faade to a concrete structure [14]
3.6.2 Fixing by SPIKE DS impact anchors [15]
3.6.3 Fixing to an uneven structure [16]

3.6.3.1 Fixing a horizontal faade by a levelling profile [16]

3.6.3.2 Fixing of a horizontal faade by a wide levelling profile [16]
3.6.4 Welded type of a levelling structure [17]

4.0 Packing, Transport and Storing [18]

4.1 Packing [18]

4.2 Packing of HF3/1 and HF3/2 aluminium fixing profiles [18]

4.3 Transport [19]

4.4 Storage [19]
5.0 Maintenance [20]

5.1 Annual checking of a faade [20]

5.2 General recommendations [20]
All rights to alteration reserved. The last versions of documents is available on www.trimo.si
1.0 Technical Description of the Horizontal Faade System

1.1 General
The basic horizontal faade system consists of Trimoterm FTV STANDARD panels of modular widths 1000 and
1200 mm.
The range of applications for the horizontal faade system is extremely wide. They are suitable for business,
comercial, leisure, trade, industrial buildings and buildings constructed for representative purposes. The horizontal
faade system has excellent technical properties, a long life span and allows the greatest creative freedom in faade
design.
The system of Trimoterm fireproof panels ensures high fire resistance, excellent thermal and sound insulation and
hygienic perfection. The panels are used primarily as curtain walls, partition walls, fire walls and ceilings, but are
also suitable for the use in food-processing and chemical industry.
1.2 Panel Profile

Fig. 1: Possible forms of Trimoterm FTV faade panels
Side A
Side B
S - profile
Profile Type
V - profile
Smooth profile
Micro-lined profile
Side A
Side B
S - profile
V - profile
Smooth profile
Micro-lined profile
Multi vario profile
Side A is usually the external face of a panel.

Multi vario profile
1.3
Panels Composition
Trimoterm FTV STANDARD fireproof panels consist of two shallow profiled, coated sheet faces in thickneses of
0.5 mm, 0.6 mm or 0.7 mm. The steel sheet is bonded to the panel core made of non-combustible mineral wool
lamellas of class A1 (EN 13501-1).
All three layers make a solid panel in a thickness of 50 - 240 mm.
A protective polyethylene foil is applied to the panel surface to protect it during handling, transport and assembly.
The foil is removed after the assembly has been completed.
Panels can be up to 14 m long.
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1.4 Technical data

1.4.1 Basic Technical Data
Table 1: Technical data of Trimoterm FTV STANDARD 1000 and FTV STANDARD 1200 faade panels
Technical data FTV STANDARD

Panel thickness [mm]
FTV 50** FTV 60
FTV 80 FTV 100 FTV 120 FTV 150 FTV 200 FTV 240**
50
60
80
100
120
150
200
240
Weight FTV 1000 [kg/m2]
Fe0.6/Fe0.6
16.3
17.5
19.9
22.3
24.7
28.3
34.3
39.1
Weight FTV 1200 [kg/m2]
Fe0.6/Fe0.6
16.1
17.3
19.7
22.1
24.5
28.1
34.1
38.9
0.78
0.61
0.47
0.39
0.32
0.26
0.20
0.17
EI 30
EI 60
EI 90
EI 120
EI 180
U Thermal conductivity [W/m K] *

(EN ISO 6946)
2
Fire resistance class

(acc to EN 1364-1, EN 13501-2)
Combustibility of insulant core
(acc to EN 13501-1)
Rw Sound reduction [dB]
(EN ISO 140-3)
Cover width [mm]
Panel length [m]
Non - combustible, class A1

30
32
1000 and 1200

up to 14
* Measured on Trimoterm FTV STANDARD 1000 panels. Deviations from value to accommodate the legislation of individual countries

are possible.
** At the stage of testing.
1.4.2 Coatings
Two types of steel sheet coatings are used:
- Polyester based marked as SP standard protection.
- Polyvinyl based idenfluoride marked as PVDF (available on request).
Steel sheet is preliminary hot galvanised and colour pre-coated. Thickness of a zinc layer is 275 g (Zn)/m2 (EN 10326,
EN 10327) while colour coating is performed by Coil Coating procedure. This denotes painting between cylinders
and drying in the furnace at a temperature of min. 200C.
All possible shades of the RAL scale are possible.
Standard Trimo colour scale includes the following colour shades (valid for polyester based protection - SP):
RAL 9002 - grey white, RAL 9010 - pure white, RAL 9006 - aluminium white, RAL 7035 - light grey, RAL 5010 - gentian
blue, RAL 1015 - light ivory.
Other paint coatings are available upon a special request (e.g. based on PVC, silicone, polyester, etc.) that may
have other properties.
On clients request or projects requirements also coatings such as Plastisol, Corus HPS200, Corus Celestia etc. are
available.
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Table 2: Basic properties of an individual type of protection
TYPE OF CORROSION PROTECTION
SP
SP
PVDF
PVDF+
PUR
PVC(P)
PVC+F
Corrosion classification [DIN 55928-8]
II
III
III
III
III
III
III
Total organic thickness (my) [EN 13523-1]
15
25
25
35
50
175-200
120-200
External EN 10169-2
RC3
RC3
RC4
RC5
RC5
Internal EN 10169-3
CPI2
CPI3
CPI4
CPI5
CPI4
CPI5
C2
***
C3 and C4
***
0 < 10 km from sea
C5 - M
***
10 < 20 km from sea
C4
***
C5 - I
***
Non-corrosive atmosphere
Routine upkeep - normal
Low humidity
Ai1
-40C25C
0% - 40%*
Routine upkeep - normal
Medium humidity
Ai2
0C25C
40% - 60%*
Non-intensive cleaning
High humidity
Ai3
0C25C
60% - 80%*
Slightly corrosive atmosphere

Non-intensive cleaning
Humid
(risk of condensation)
Ai4
0C30C
60% - 80%*
Corrosive atmosphere
Intensive cleaning
Very humid (frequent risk of
condensation)
Ai5
0C35C
80% - 90%*
Highly corrosive atmosphere

Highly intensive cleaning
Satureted (permanent risk of
condensation)
Ai6
0C40C
90% - 100%*
+70
+80
+110
+110
+110
+70
+70
Ruv3
Ruv4
Ruv4
Ruv4
Ruv2
Flexibility
Staining resistance
Types of indoor atmosphere /corrosivity category

[EN 10169-3]
Types of outdoor
atmosphere /
corrosivity category
[EN 10169-2]
Corrosion resistance
category **
Rural - normal
Urban and industrial
Martitme
Severe industrial
Temperture resistance (C)

UV resistance category [EN 13523-10]
Note:

suitable without reservations

very suitable
suitable
suitable with reservations/contact Trimo
- unsuitable
* Temperature must not fall below condensation point when cleaning. See table for details: Condensation point temperature is shown
at specific ambient temperature and relative humidity. In case of cooling down, working temperature must be 3 C above
condensation point.
** Corrosion categories are defined by climatic conditions of external and internal building environment. Standard external climatic
conditions: C1, C2, C3, C4, C5-M and C5-1. Example: outside atmosphere C3 --> steel sheet of corrosion category RC3 or RC4 is selected.
*** Recommended for use North of 45th parallel latitude and maximum temperature 70 C.
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2.0 Design procedure

2.1
Panel Thickness Selection

With respect to the clients or project requirements or in accordance with the legislation appropriate thickness of
Trimoterm FTV STANDARD panel shall be selected. Thickness has a direct influence on the load-bearing capacity of
the panel (Diagram 1), thermal insulation of the faade and heat stability of the structure.
2.2 Structural Design Data

Allowed distances between supports are determined in relation to the selected panel thickness, loads and support
widths (Diagram 1).
Panels are weakened where windows, doors and other openings are installled. In accordance with the instructions
stated in Section 2.6 the loads applied on the panel are transferred to a substructure or neighbouring panel (Fig. 2).
Max. span is indicated in Diagram 1. The graph applies to single-span static systems and all colour groups.
Span (m)
Diagram 1: Spans for FTV 60, 80, 100, 120, 150 and 200 single-span static system
Wind load (kN/m2)

Notes to the diagram:
- Max. allowed spans are stated in metres.
- Considered support width: a = 60 mm.
- Allowed spans are given for the allowed deflection L/100.
- Values are valid only for buildings with normal internal climate, for panels made of steel sheet of 0.6 mm thickness or greater.
- Max. allowed span should be used only as a guide. Trimos technical department can prepare a calculation of spans.
Table 3: Wind load in accordance with DIN 1055

Height of a building
above the ground (m)
Wind load
(kN/m2)
0...8
0.5
> 8...20
0.8
> 20...100
1.1
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2.3 Fixing Methods

The fixing method is selected according to the structure type.
For steel structures:
- A distance profile is welded to a structure and the Trimoterm FTV STANDARD panel is fixed to it by means of a
specially made aluminium profile.
- Trimoterm FTV STANDARD panel can be fixed directly to a flange if its thickness is not greater than 12 mm (Fig. 18).
For concrete structures four fixing methods are available for Trimoterm FTV panels:
- Fixing by impact anchors spike DS (Fig. 30) for panels of thickness ranging from 50 to 100 mm.
- Fixing by a levelling profile (Fig. 34) for panels of 100, 120, 150, 200 and 240 mm thickness.
- Fixing by a wide levelling profile (Fig. 35) for panels of 60 and 80 mm thickness.
- Welded type of a levelling structure (Fig. 36).
2.4 Required Number of Screws for Fixing a Faade to a Steel Structure According to DIN 1055
The number of screws per m1 of the HF3 profile is determined by the building type, the height of building above
the ground, the ratio of ridge height to width of a building and the distance between supports. An exact calculation
of the screws required is to be prepared by Trimo technical department (usual number of screws: from 2 to 3 / m1).
2.5 Arrangement of Spike Anchors for Direct Fixing of a Faade to a Concrete Structure
The type of an anchor is determined according to the panel thickness (Table 4), the required number of anchors
per m1 of HF3 profile, the type and height of a building above the ground, the ratio of ridge height to width of a
building and the distance between supports. An exact calculation of screws required can be prepared by Trimos
technical department.
Table 4: Lengths and type of SPIKE anchors for fixing of Trimoterm FTV STANDARD panels temporary

mounting during the assembly, final fixing by Trimo HF3 profile
Thickness of FTV panel
(mm)
Anchor type
Temporary mounting
Fixing of HF3 profile
60
D 70-S-4.8x102
D 44-S-4.8x76
80
D 83-S-4.8x115
D 57-S-4.8x89
100
D 108-S-4.8x140
D 83-S-4.8x115
120
D 120-S-4.8x152
D 108-S-4.8x140
2.6 Load Transfer to Neighbouring Panels Near openings

Panel weakening should be considered for windows, doors and other openings. Loading of a panel is transferred to
a substructure or neighbouring panels in accordance with the distribution scheme, shown in Fig. 2. If neighbouring
panels are not able to carry the increased loads, a substructure is required.
Fig. 2: Load transfer of a weakened panel to neighbouring panels
2.7 Detail Design in Accordance With Assembly Instructions

Installation of some details is described in following sections of the technical document. Standard details are
shown in the catalogue.
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3.0 Assembly instructions

3.1
Installation Recommendations
When erecting a horizontal faade the panels are to be correctly orientated so that water can drain (Fig. 3).
Fig. 3: Correct panel assembly on horizontal faades
A protective foil for the protection of colour coated surfaces against any possible damage caused during transport,
handling and assembly is applied to Trimoterm FTV STANDARD panels on both sides. The foil is to be removed from
the internal side before the assembly of an individual panel. The foil on the external side is removed directly
before the completion of works; it should be removed during the assembly on places where it is necessary, (e.g. in a
longitudinal joint of two panels, under screws, flashing ...) (Fig. 4).
If panels are to be stored for a long period of time, the foil should be removed after three months. If panels are
to be stored in the open air, they should be protected against the sun otherwise the removal of the foil may be
difficult.
Fig. 4: Removal of a protective foil
When cutting panels during assembly, only scissors and saws that do not heat the cutting edge to a high
temperature should be used (Fig. 5). High temperatures can destroy the anticorrosive protection in the immediate
surrounding of a cut. Therefore, the use of any grinding machines is prohibited for such purposes! All small metal
particles that appear as a result of cutting and drilling should be immediately removed from the surface of panels,
but certainly when the daily work has been comlpeted.
Marking and scratching with nails or similar sharp objects that can damage the protective coating layer is
prohibited.
Fig. 5: Prohibited and allowed tools for panel cutting
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3.2 Sealing
During assembly special attention should be paid to ensure the tight fitting of panels. There should be no air
space in the longitudinal joint between the neighbouring panels.
Sealing longitudinal joints between Trimoterm FTV STANDARD panels is described in details in Trimos Technical
Document 3. Sealing Trimoterm FTV panels is carried out regarding construction and physical conditions. When it
is necessary that a seal (Fig. 6 and 7) is inserted in the longitudinal joint in the inner (warm) faade side; the seal
should be inserted at the production stage of the panel. As a rule, a panel is delivered with a seal inserted. Panels
can be also supplied with a factory applied mastic seal in both joints.
Fig. 7: Method of inserting a seal in a panel
Fig. 6: Position of a seal
Seal
If butyl or silicone mastic seal is to be placed into the longitudinal joint, it should be applied in a way presented in
Fig. 8 and 9. Mastic seal is placed in an individual joint before the assembly of the following panel.
Fig. 8: Insertion of mastic seal in a panel
Fig. 9: Detail of inserting mastic seal in a panel
Points of installation for other sealing materials are evident from Trimo Standard details.
3.3 Lifting Methods

It is recommended that special mechanical grippers are used for the assembly of a horizontal faade; these grippers
can be placed in the longitudinal joint of Trimoterm FTV STANDARD panel (Fig. 10). Two grippers are needed for
one lift and they are delivered with panels, but only if specially ordered.
Instructions for the use of grippers are delivered with the grippers.
Fig.10: Gripper for the assembly of a horizontal faade
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3.4 Installation Details

3.4.1 Connection to the Main Beam
Fig. 11: Connection of a horizontal faade to the main beam
View 3D:
Trimoterm FTV
1 Beam of the panel-closing element

2 Panel beam
3 Dripping edge of a panel
4 Sealing tape 30 x 20
5 Anchor bolt ___x___
6 Blind rivet ___x___
7 Thermal insulation
8 HF3 aluminium profile
9 Dripping edge of HF3 profile
10 Sealing tape 3 x15
11 Blind rivet 4 x 8
The assembly begins in the final axis of a building.

Before the first panel is fixed, the correctness of substructure geometry must be checked.
Assembly sequence (Fig. 11):
- A supporting angle rail (Item 1) is to be fixed to the concrete main beam at a suitable height that serves as a
horizontal levelling and riveting of the panel beam.
- A sealing tape is applied to a faade profile (Item 4).
- Before fixing of an individual panel HOP Z profile is to be fixed for temporary mounting.
- The panel is tto be placed correctly (distance of 60 mm) and fixed to a distance profile over HOP Z profiles by means
of self-tapping 6.3 x 25 screws.
- The space between two panels is filled with soft mineral wool.
- Dripping edge of HF3 aluminium-fixing profile is fixed to the foundations of a horizontal faade extension.
- Cover flashing is fixed over screws; previously a butyl sealing tape is applied to it.
- Front extension of the aluminium fixing profile is to be carried out by a connecting element and sealing (gluing)
by polyurethane adhesive (e.g. Sikaflex) in accordance with the description in Section 3.5.5.1.
- The required number of screws per m1 of the aluminium profile is determined by static calculation or in accordance
with Section 2.4 of Trimo Technical Instructions.
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3.4.2 Corner Element Detail

Assembly sequence:
- Angular steel profile L profile for fixing the rounded corner element and faade panels is initially fixed to the
steel structure.
- Horizontal arrangement of panels follows. Then the panels are layed horizontaly and fixed to it.
- Fixing plates, for temporary mounting, are riveted innner side of the vertical rounded-off or horizontal sharp-edged
corner element (Fig. 12 and 13) and then this assembled element is fixed to the structure using a self-tapping screw.
The space between two panels is filled with soft mineral wool.
- Aluminium profile is fixed over screws to hold panels in place.
Before fixing the profile EPDM sealing tape 6x30 mm is applied on it.
Fig. 12: Rounded-off corner detail

2 Sealing tape EPDM 6 x 30
3 Self-tapping screw ___x___
5 Fixing plate
9 Angular steel profile
Fig. 13: Preformed sharp-edged corner
Amax = 1000 (2000) mm

Bmax = 2000 (1000) mm

5 Fixing metal sheet
(Temporary fixing plate)
9 Angular steel profile
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3.4.3 Installation of Windows in Horizontal Faades Using HF5 Aluminium Flat Profile
Fig. 14: Installation of a window using HF5 aluminium profile
Fig. 15: HF5 aluminium flat profile
1 Window opening support frame

3 Corner Alu sheet
4 Butyl tape on aluminium foil
5 EPDM seal
7 Self-tapping screw ___x____
8 Self-drilling screw SXL2 - 6,3 x 25
9 Sealing tape 20 x2/10
Window installation in a horizontal faade:

- The additional substructure required should be determined by a static calculation.
- First, window opening support frameshould be fixed and the window fixed onto it (Fig. 14). The window should
then be installed so that the external lines of the window profile and external steel sheet of the panel are
leveled. The joint between the window and the panel should be minimum and sealed using butyl tape on the
aluminium foil of dimensions 1.5 50.
- Before the aluminium flat profile (HF5/2) has been assembled, it is necessary to place the EPDM seal in the
grooves. The profile should be fixed by self-tapping screws or blind rivets. When possible Aluminium flashing
should be fixed to the external window profile wall of 1.5 to 2.5 mm thickness. If profiles are fixed to the panels
steel sheet (0.6 mm), it is recommended that BULB - TITE rivets are used.
- When the aluminium flat profile (HF5/2) has been fixed, the cover part of the aluminium flat profiles (HF5/1) can
be assembled.
- The assembly is described in detail in Trimo Technical Document 20.
10
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Fig.16: Sealing of horizontal panels and installation of HF5 aluminium flat profile
View 3D:
Trimoterm FTV
1 Mastic seal
3.5 Fixing a Horizontal Faade to a Steel Structure

A steel structure to which panels are fixed should comply with ENV 1090-1 or Trimo internal requirements.
3.5.1 Installation of a Load-bearing Steel Structure

For classic steel structures, a distance profile (Fig. 17) should be additionally welded to the basic steel structure for
fast and simple assembly of a horizontal faade. If the thickness of the load-bearing structure is b < 12 mm, installation
of distance profiles is not required (Fig. 18) as it is possible to fix the panels directly.
Fig. 17: Distance profile
WARNING:
A pipe 40 x 40 x 3 - St 37-2 is used as a distance profile for panel thickness exceeding 100 mm.
Steel profile U 20 x 40 x 20 x 3 - St 37-2 is used as a distance profile for panel thickness 60 and 80 mm.
A distance profile IS NOT NECESSARY when steel structure of < 12 mm is used (Fig. 18).
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11
3.5.2 Fixing a Horizontal Faade to a Steel Structure using HF3 Aluminium Fxing Profile
A bespoke extruded HF3 aluminium profile is used for fixing a horizontal faade; the profile consists of a load-carrying
part (HF3/1) and a top hat (HF3/2). Loads of the panel are transferred to a profile over seals (Item 7); the profile is
fixed to the load-bearing structure of the building with self-tapping screws. The fixing method is shown in Fig. 18.
Dimensions of the profile with a cover are shown in Fig. 19.
Fig. 18: Fixing of a horizontal faade to a steel structure depends on the thickness of substructure
1 Trimoterm FTV STANDARD panel
2 Load-bearing steel structure
3 Distance profile
4 HF3/1 aluminium profile
6 Self-tapping screw 6.3 x L
8 Sealing tape PE 3 x 15
10 Bulb tite rivet
11 Self-tapping screw
12 Fixing element
Fig. 19: HF3 aluminium fixing profile

painted
painted
painted
3.5.3 Temporary Fixing

Temporary fixing of panels when placing the panels to the horizontal faade they should be fixed temporarily to
the hot-rolled steel profiles.
To accomodate this temporary fixing elements (HOP Z) are inserted by pressing them between the core and the
inner steel sheet of the panel and then fixed with 2 4 x 8 mm stainless steel rivets (Fig. 20).
These temporary fixing elements are shown in Fig. 21, the assembly (erevction) of the panels assembled this is
shown in Fig. 22.
Panels are installed correctly when the distance between two panels in the vertical joint is 60 mm. Panels are fixed
to the sub-structure through temporary fixing elements with self-tapping screws 6,3 x 25 as follows:
- in central area - 1 piece / panel,
- edge area, buildings with side openings - 2 pieces / panel,
- areas with wind loads higher than 0.5 KN/m2 - 2 pieces / panel.
After the finished assembly each individual vertical joint should be covered by fixing a HF3 aluminium profile.
Fig. 20: Temporary mounting
External face of a panel
1 Panel Trimoterem FTV STANDARD
2 Fixing Z element
3 Blind rivet
Fig. 21: Profiles types for temporary fixing (profile length: 120 mm)
a) FTV 100 - FTV 150
c) For fixing without a distance profile (b < 12mm)
b) FTV 60 - FTV 80
40
12
35
40
40
35
18
38
40
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Fig. 22: Erection of a 100, 120, 150 and 200 mm thick panels
Fig. 24: Temporary mounting (1 piece /panel)
1
2
3
4
5
Panel Trimoterm FTV

Load-bearing steel structure
Distance profile
Fixing profile HOP Z40x__x40x2
Self-tapping screw 6.3 x 25
Fig. 23: Erection of panels in thickness types 60 and 80 mm
3.5.4 Application of Seals on Overlaying Spots of a Panel

Sealing tape PE 3 x 15 (Fig. 18 - Item 8) should be applied to the basic steel profile, on the overlying spot of Trimoterm
FTV STANDARD panel.
3.5.5 Assembly of Aluminium Profiles

3.5.5.1 Assembly of HF3 Aluminium Fixing Profile
Sealing tape EPDM 6 x 30 (Fig. 25) should be applied to the HF3 aluminium fixing profile before assembly.
Special attention is to that a seal is applied to the profiles edge.
Fig. 25: Position of sealing tape on the HF3 aluminium profile
Cutting profiles to a required length should be carried out by a suitable portable saw with a support that allows
certain cutting angles. The deviation allowed is 0.5 mm at the width of 130 mm.
Joining of HF3 aluminium fixing profiles

Fig. 26: Connecting aluminium element
Fig. 27: Installation of a connecting element
1 Connecting element
2 Self-tapping screw 6.3 x 25
3 Mastic seal
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13
Two profiles are joined by an additional connecting aluminium element (Fig. 26 and 27). The connecting element
is fixed to the end of the HF3/1 aluminium profile by self-tapping screw TDB 6.3 x 25. The front side of the HF3 profile
is sealed using polyurethane mastic seal (e.g. SIKAFLEX SF 221). Then the following HF3/1 aluminium fixing profile
is inserted and the connecting profile is fixed to it. Before completing the final profile fixing it is recommended
that a short piece of HF3/2 profile be inserted in the joint of the HF3/1 profile for levelling; this short piece is fixed
at least with a shift of 50 mm relating to the joint of HF3/1 profile.
3.5.5.2 Assembly of HF4 Aluminium Fixing Profile

Fig. 28: HF4 aluminium fixing profile
1 HF4/1 cover aluminium profile

2 HF 4/2 load-bearing aluminium profile
3 EPDM gasket
Fig. 29: Extension of HF4 aluminium fixing profile
1 HF4/1 aluminium fixing profile

3 EPDM gasket
5 Self-drilling screw
7 Mastic seal
The EPDM gasket is inserted in the grooves on the HF4/2 aluminium fixing profile. Mastic seal is mandatory in
the place of seal extension.

3.6 Fixing a Horizontal Faade to a Concrete Structure

The concrete structure onto which panels are to be fixed should comply with ENV 13670-1 or Trimo internal
requirements.
3.6.1 Methods of Fixing a Horizontal Faade to a Concrete Structure

The use of a extruded and painted HF3 aluminium-fixing profile is recommended for fixing horizontally laid
Trimoterm FTV STANDARD panels. The HF3 profile consists of a load-bearing part (HF3/1) and a top hat (HF3/2).
Four methods of fixing without visible screws to the external face of a faade are presented in following sections.
These are:
- Fixing with HF3 profile and SPIKE DS impact anchors (also by TI screws).
- Fixing with a levelling profile for 100 mm and above panel thickness.
- Fixing with a wide levelling profile for 50, 60 and 80 mm panel thickness.
- Welded performance of the levelling structure.
14
No.17/V-3/07-2006
Classical fixing where the screws are visible is also possible, but it is recommended only for buildings where
aesthetic rvalue is not relevant where such a method of fixing is required for stability reasons.
3.6.2 Fixing with SPIKE DS Impact Anchors

Fixing panels using SPIKE DS impact anchors is suitable for direct fixing to a concrete load-bearing structure,
where additional levelling of the overlying surface IS NOT NECESSARY.
Fig. 30: Fixing panels with SPIKE impact anchors
1
2
3
4
5
6
HF3/1 aluminium fixing profile

HF3/2 aluminium profile
Sealing tape EPDM 6 x 30
Impact anchor SPIKE D-__-S-4.8x__
Thermal insulation
Sealing tape 6x30
During assembly Trimoterm FTV STANDARD panels are to be fixed by SPIKE DS (SFS) impact anchors. Prior to that
two stripes of sealing tape 6 x 30 mm at a distance of ~ 80 mm should be applied to the load-bearing structure.
Fig. 31: Arrangement of impact anchors temporary mounting
1
2
3
4
Fig. 32: Drill holes for SPIKE impact anchors
Load-bearing concrete structure

Trimoterm FTV STANDARD panel
Sealing tape 6 x 30 mm
Anchor SPIKE D-_-S-4.8 x _
Fig. 33: Arrangement of impact anchors temporary fixing
Reinforced concrete support
1
2
3
4
No.17/V-3/07-2006
Load-bearing concrete structure

Impact anchor SPIKE D-__-S-4.8x__
15
The place of fixing should be at least 30 mm away from the edge; the distance between the anchors depends on the
prescribed number of anchors per m1 of the profile.
WARNING:
- The assembly method described is suitable for Trimoterm FTV STANDARD panels for thickness ranging from 60 to
120 mm.
- Use of SPIKE anchors is allowed only for fixing to a solid concrete structure and never to brick walls!
- Lower values - data of the producer Stadler SFS - are to be considered for the concrete of poor quality.
- The prescribed distance of an anchor from the edge on the load-bearing structure should be min. 30 mm (Fig. 32).
- SDS drills of a 4.8 mm diameter of are to be used for drilling the holes (SFS Hartmetall - Hammerbohrer SDS 4.8 x L).
- Depth of a drill hole is min. 40 mm.
- The holes SHOULD NOT BE additionally drilled.
- Dust that appears during drilling should be removed from a hole before anchors are hammered in.
- Instructions of the anchor producer are to be taken into account when fixing anchors.
3.6.3 Fixing to an Uneven Structure

Where the load-bearing structure of a building is not appropriately leveled, it has to be adjusted.
The instructions contain three methods of fixing by levelling:
- by placing steel sheet underneath,
- by means of levelling profiles,
- with a welded type of a levelling structure.
An additional load-bearing structure is levelled by placing steel sheet underneath and fixed by certified anchor
screws.
3.6.3.1 Fixing a Horizontal Faade by a Levelling Profile

Fig. 34 presents a fixing method by levelling the base. This method is useful for Trimoterm FTV STANDARD panels
of large thickness (100, 120, 150, 200 and 240 mm). Dimensions of the levelling profile are presented in Trimo
standard details.
Fig. 34: Fixing a Trimoterm FTV STANDARD panel horizontal faade using a levelling structure
1
2
3
4
5

HF3 aluminium profile
Self-tapping screw
Thermal insulation
3.6.3.2 Fixing a Horizontal Faade using a Wide Levelling Profile

The method presented in Fig. 35 is suitable for all thicknesses of Trimoterm FTV STANDARD panels, but primarily
for panels 60 and 80 mm. Dimensions of a wide levelling profile are presented in Trimo standard details.
16
No.17/V-3/07-2006
Fig. 35: Assembly mounting of Trimoterm FTV STANDARD panels using a wide levelling profile
1
2
3
4
5
6
7
Concrete structure
HF3 aluminium profile
Self-tapping screw
Thermal insulation
Wide levelling profile
WARNING:
The following rules apply to fixing described in Sections 3.2.3.1 and 3.2.3.2:
- Suitable smoothness of the overlying surface is assured by a levelling structure of a faade.
- Distances between anchor screws are to be determined in accordance with a static calculation relating to
the properties of the building, wind loading, anchor type and the quality of the load-bearing structure.
3.6.4 Welded Type of a Levelling Structure

The possibility of installing an additional steel load-bearing plate when making a concrete structure (Fig. 36)
should be considered due to the simplicity of the installation, in all cases, when a faade made of Trimoterm
FTV panels is fixed to a concrete load-bearing structure. The panels should be adequately anchored or fixed
to reinforced concrete elements of a concrete structure. The maximum allowed distance between plates is
Lmax = 1500 mm.
Fig. 36: Welded type of a levelling structure
No.17/V-3/07-2006
17
4.0 Packing, Transport and Storing

4.1 Packing
Typically, panels are packed in stacks of height ranging from 200 to 1200 mm (Fig. 37). A stack of panels is loaded
on to a Styro-foam base of a 100 mm height, colour coated panels surfaces are protected by a self-adhesive
protective foil that should be removed at the individual panel assembly stage. A stack of panels is protected by
cardboard; wrapping by a stretchable machine packing foil ensures water tightness.
Packing methods:
- packing for a road transport,
- packing for combined - road & railway transport,
- packing for railway transport.
Maximum dimensions of stacks including packaging:
- width: 1175 mm (FTV 1000), 1240 mm (FTV 1200),
- height: 1320 mm,
- length: 14150 mm,
- weight: 3500 kg.
Fig. 37: Side view of a stack
Panels and all protective elements
are wrapped in packing foil.
Supporting board
Loading band
(module 1200)
Cover
Corner protection
Label
Front side
Handling instructions
Supporting board
Styro-foam
Detailed information about packing is contained in Trimo Technical Document No. 9 Packing, transport and
storing of faade panels. Instruction is available on the Internet (www.trimo.si).
4.2 Packing of HF3/1 and HF3/2 Aluminium Fixing Profiles

Fig. 38 presents the method of profile stacking. Cardboard is placed on the bottom, and then PVC foil and waxed
protective paper follow. Special attention should be paid to protecting the painted part of the profile using protective
waxed paper.
First, beams of HF3/1 aluminium profiles are put in the case and covers of HF3/2 aluminium profiles are placed on
the top. Profile covers are stacked according to the length two profiles of the same length together.
Fig. 38: Stacking of painted HF3/1 and HF3/2 faade profiles in a case
PVC foil
Case
HF3/2 faade
profile
HF3/1
faade profile
Protective paper
PVC foil
Cardboard
18
No.17/V-3/07-2006
4.3 Transport
Transport of Trimoterm FTV STANDARD faade panels from the factory to a building site is carried out by trucks or
rail. The load should be fixed on a means of transport by fabric carrying belts. A lift or crane truck can be used for
carrying of stacks and a fork lift truck for the transport of stacks shorter than 6 m. Moving or pushing of stacks
with points of forks or use of steel wires for carrying stacks by a crane is not allowed, but only load bearing belts of
suitable load-bearing capacity. Special attention is to be paid to the centre of gravity, since it should be between
the forks or the load bearing belts.
Only one stack may be carried at a time!
When unloading a truck the tarpaulin should be completely removed from the vehicle. The carrying frame of the
tarpaulin should also be completely (also from sides) removed so that panels cannot get damaged when lifted.
WARNINGS:
- Only one stack may be carried at a time.
- Off-loading and site manupulation by a forklift truck is allowed only for stacks of a length up to 6 m.
- Lifting by all kinds of cranes is to be always carried out with fabric carrying belts.
- Unloading instructions for handling are to be strictly followed. They are attached to a stack and any other
handling can easily cause damage.
- When stacks are received on a building site a recipient is obliged to complain about all visible defects to a
driver.
4.4 Storage
When storing Trimoterm FTV STANDARD panels the following should be considered:
- It is recommended that the stacks be stored in their original packaging, which ensures suitable water tightness.
- When storing panels in the open air, a cardboard cover protects them against the sun; if there is no cover, it may
be difficult to remove the protective foil. It is recommended that the foil be removed after three months.
- Stacks are to be arranged on the flat and solid ground so that a stack cannot sink under its own weight and slip to
the ground which is especially dangerous in winter when ice can collect on the foil.
- Possible ways of arranging stacks are presented in Fig. 39.
Fig. 39: Arranging of stacks for storing

Low stacks
High stacks
No.17/V-3/07-2006
19
5.0 Maintenance
5.1
Annual Checking of a Faade

In accordance with best practice it is necessary to check a faade and the complete building at least once a year.
The purpose of checking is to highlight and remove any potential problem and prolong the life span of the faade.
Annual checking includes:
- Cleaning off all dirt collected on the faade and if necessary, washing of the faade. It is recommended that
the faade be washed once a year using a soft brush. If necessary, a mild cleaning agent can be added (pH 6-7,
max. 10 % solution). The faade should be washed from top to bottom by running water.
- Damage caused to the faade must be repaired immediately when it appears or is observed. The area of damage
should be mechanically cleaned using a fine abrasive agent (Scotch breit M600). Removal of dust and grease
should follow (cleaning alcohol, isopropyl alcohol), then a primer applied with using a brush (an air-dried
coat based on epoxy fixing agent and Zn pigments). Final layer is also applied using a brush (an air-dried coat
based on polyurethane or acrylic fixing agent).
5.2 General Recommendations

Use of aggressive agents for faade cleaning is prohibited as there is the possibility of damaging the anticorrosive
protection.
Use of rotating grinding machines in the area of the Trimoterm FTV STANDARD panels is prohibited since hot
parts can damage the paint.
If there are any questions relating to maintenance of a building or if repairs of defects or damage are needed, you
are kindly asked to consult Trimo Service department.
20
No.17/V-3/07-2006
No.17/V-3/07-2006
21
Published by: TRIMO d.d., Design: Meta Gabrijel, Photography: Janez Erjavec, Printed by: Tiskarna Petri, Circulation: 3000/EN, 07/2008

Trimo FTV Catalog System of Horizontal Facades

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Trimo FTV Catalog System of Horizontal Facades

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System of Horizontal Faades

Technical document No. 17 / Version 3 / July 2006

1.0 Technical Description of the Horizontal Faade System

1.2 Panel Profile

Multi vario profile

Side A is usually the external face of a panel.

1.4 Technical data

Technical data FTV STANDARD

FTV 50** FTV 60

Weight FTV 1000 [kg/m2]

Weight FTV 1200 [kg/m2]

U Thermal conductivity [W/m K] *

Fire resistance class

Non - combustible, class A1

1000 and 1200

Table 2: Basic properties of an individual type of protection

TYPE OF CORROSION PROTECTION

Corrosion classification [DIN 55928-8]

Total organic thickness (my) [EN 13523-1]

0 < 10 km from sea

10 < 20 km from sea

Slightly corrosive atmosphere

Highly corrosive atmosphere

Types of indoor atmosphere /corrosivity category

Temperture resistance (C)

suitable without reservations

2.0 Design procedure

Panel Thickness Selection

2.2 Structural Design Data

Wind load (kN/m2)

Table 3: Wind load in accordance with DIN 1055

2.3 Fixing Methods

Fixing of HF3 profile

2.6 Load Transfer to Neighbouring Panels Near openings

2.7 Detail Design in Accordance With Assembly Instructions

3.0 Assembly instructions

Fig. 6: Position of a seal

Fig. 9: Detail of inserting mastic seal in a panel

3.3 Lifting Methods

3.4 Installation Details

1 Beam of the panel-closing element

The assembly begins in the final axis of a building.

3.4.2 Corner Element Detail

1 HF3 aluminium profile

Fig. 13: Preformed sharp-edged corner

Amax = 1000 (2000) mm

1 HF3 aluminium profile

Fig. 15: HF5 aluminium flat profile

1 Window opening support frame

Window installation in a horizontal faade:

3.5 Fixing a Horizontal Faade to a Steel Structure

3.5.1 Installation of a Load-bearing Steel Structure

Fig. 19: HF3 aluminium fixing profile

3.5.3 Temporary Fixing

c) For fixing without a distance profile (b < 12mm)

Fig. 24: Temporary mounting (1 piece /panel)

Panel Trimoterm FTV

Fig. 23: Erection of panels in thickness types 60 and 80 mm

3.5.4 Application of Seals on Overlaying Spots of a Panel

3.5.5 Assembly of Aluminium Profiles

Joining of HF3 aluminium fixing profiles

Fig. 27: Installation of a connecting element

3.5.5.2 Assembly of HF4 Aluminium Fixing Profile

1 HF4/1 cover aluminium profile