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CONTENT
1.0 Technical Description of Roof System Trimoterm SNV [1]
1.1 General [1]
1.2 Panel profile [1]
1.3 Panel composition [1]
1.4 Technical data [1]
1.4.1 Basic technical data [1]
1.4.2 Coatings [2]
2.0 Design Procedure [3]
2.1 Panel thickness selection [3]
2.2 Structural design data [3]
2.3 Fixing method [4]
2.4 Snow guards [4]
2.4.1 General [4]
2.4.2 Snow guards arrangement and fixing [4]
2.5 Lightning rods [6]
3.0 Assembly Instructions [6]
3.1 Installation recommendations [6]
3.2 Sealing [9]
3.2.1 Sealing the longitudinal joint between panels [9]
3.2.2 Assurance of roof water-tightness [10]
3.2.3 Water vapour diffusion [11]
3.3 Panel fixing [12]
3.4 Lifting methods [13]
3.5 Installation details [14]
3.5.1 Roof extension detail [14]
3.5.2 Ridge detail [15]
3.5.3 External gutter detail [16]
3.5.4 Valley gutter detail [17]
3.5.5 Snow guard detail [18]
3.5.6 Lightning rods detail [19]
4.0 Packing, Transport and Storage [20]
4.1 Packing [20]
4.2 Transport [20]
4.3 Storage [21]
5.0 Maintenance [21]
5.1 Annual checking of a roof [21]
5.2 General recommendations [21]
All rights to alteration reserved. The last versions of documents is available on www.trimo.si
General
Trimoterm SNV roof panels in a standard module width of 1000 mm represent basic Trimo roof system. They are
fixed on roof purlins that are placed over the roof slope at specified spans.
The SNV roof system offers excellent technical properties, a long life span and allows creative design freedom.
The assembly system using Trimoterm fire-proof panels excels in high fire-resistance, excellent thermal and
sound insulation. The range of application of SNV roofs is extremely wide. They are suitable for business,
commercial, production buildings, as well as those constructed for representative purposes. Trimoterm SNV
panels can be also used as faades.
1.2
Panel Profile
The top steel sheet is a uniform trapezoid form, but there are three possibilities for the bottom steel sheet:
s-profile - SNVs, smooth - SNVg, v-profile - SNVv.
Fig.1: Possible forms of Trimoterm SNV roof panels
side A
side B
Trapezoid profile
S-profile
Profile Type
Side A
V-profile
Smooth profile
1.3
Side B
Trapezoid
S-profile
V-profile
Smooth profile
Panel Composition
Trimoterm SNV fireproof panels consist of a completely galvanised shallow and deep-profiled, colour coated steel
sheet of 0.5 mm and 0.6 mm thicknesses. The steel sheet is bonded to the panel core which is of incombustible
lamellated class A1 mineral wool (EN 13501-1). All three layers make a solid panel with a thickness ranging
between 60 - 200 mm depending on the required load-bearing capacity, tightness and assembly requirements.
A protective polyethylene foil is applied to the panel surface to protect it during handling, transport and assembly.
The foil is removed after the assembly has been completed.
Panels can be up to 14 m long.
SNV 60
Fe 0.6 / Fe 0.6
SNV 80
SNV 150
SNV 200
60
80
100
120
150
200
21.3
23.7
26.1
29.7
35.7
0.60
SNV 120
18.9
SNV100
0.46
0.38
0.32
0.26
0.20
REI 60
REI 90
REI 120
REI 180
Non-combustible, class A1
32
1.4.2 Coatings
Two types of colour coatings are used:
- Polyester based marked as SP standard protection.
- Polyvinylidenfluoride based marked as PVDF (available on request).
First the steel sheet is galvanised with a zinc layer thickness of 275 g (Zn)/m2 (EN 10326, EN 10327). The steel sheet
is coil coated representing painting between cylinders and drying in a furnace at a min. temperature of 200C.
All shades of the RAL scale are possible.
Standard colour shades of Trimoterm SNV panels (valid for protection based on polyester - SP) are:
RAL 9002 grey while, RAL 9006 aluminium white, RAL 8017 Trimo brown, RAL 7035 light grey, RAL 5010
gentian blue, RAL 3009 oxide red.
Steel sheet can be coated using colour on base upon a special request (e.g. on PVC, silicone, polyester, etc.) that
may have other properties.
Per clients request or project requirements coatings such as Plastisol, Corus HPS200, Corus Celestia etc. are also
available.
Table 2: Basic properties of an individual type of protection
SP
SP
PVDF
PVDF+
PUR
PVC(P)
PVC+F
II
III
III
III
III
III
III
15
25
25
35
50
175-200
120-200
External EN 10169-2
RC3
RC3
RC4
RC5
RC5
Internal EN 10169-3
CPI2
CPI3
CPI4
CPI5
CPI4
CPI5
C2
***
C3 and C4
***
C5 - M
***
C4
***
C5 - I
***
Non-corrosive atmosphere
Routine upkeep - normal
Low humidity
Ai1
-40C25C
0% - 40%*
Non-corrosive atmosphere
Routine upkeep - normal
Medium humidity
Ai2
0C25C
40% - 60%*
Non-corrosive atmosphere
Non-intensive cleaning
High humidity
Ai3
0C25C
60% - 80%*
Ai4
0C30C
60% - 80%*
Corrosive atmosphere
Intensive cleaning
Very humid (frequent risk of
condensation)
Ai5
0C35C
80% - 90%*
Ai6
0C40C
90% - 100%*
+70
+80
+110
+110
+110
+70
+70
Ruv3
Ruv4
Ruv4
Ruv4
Ruv2
Flexibility
Staining resistance
Types of outdoor
atmosphere /
corrosivity category
[EN 10169-2]
Corrosion resistance
category **
Rural - normal
Urban and industrial
Martitme
Severe industrial
Note:
suitable without reservations very suitable suitable suitable with reservations/contact Trimo - unsuitable
* Temperature must not fall below condensation point when cleaning. See table for details: Condensation point temperature is shown
at specific ambient temperature and relative humidity. In case of cooling down, working temperature must be 3 C above
condensation point.
** Corrosion categories are defined by climatic conditions of external and internal building environment. Standard external climatic
conditions: C1, C2, C3, C4, C5-M and C5-1. Example: outside atmosphere C3 --> steel sheet of corrosion category RC3 or RC4 is selected.
*** Recommended for use North of 45th parallel latitude and maximum temperature 70 C.
No.35/V-3/7-2006
2.2
Span (m)
Span (m)
No.35/V-3/7-2006
No.35/V-3/7-2006
0,75
1,00
1,25
1,50
2,00
0-6
(6) - 10
(10) - 15
(15) - 20
(20) - 25
(25) - 30
Roof angle
nv
Ns
nv
Ns
nv
Ns
nv
Ns
nv
Ns
nv
Ns
0 - 10
(10) - 20
(20) - 30
0 - 10
(10) - 20
(20) - 30
0 - 10
(10) - 20
(20) - 30
0 - 10
(10) - 20
(20) - 30
0 - 10
(10) - 10
(20) - 30
For roofs of inclination greater than 30 a special calculation to determine snow guard number and screw number
can be prepared by Trimos technical department.
The first snow guard at the eaves should be fixed at the location of the first purlin.
Fig. 4: Principle of snow guard arrangement on a roof slope
Number of screws
No.35/V-3/7-2006
Installation Recommendations
Trimoterm SNV roof panels can be fixed into roof load-bearing steel, wood or concrete purlins with an intagrated
steel profile of minimal dimensions 60/40/3 (Fig. 6). For fixing into wood, lamelated beams are commonly used.
Where the substructure is made of solid wood, additional steel sheet is required.
Fig. 6: Sub-structure types for fixing Trimoterm SNV panels
Min. roof slope is =3 (~5%). Maximum spans should be taken into account (Fig. 7); it is determined in Trimos
Technical Documentation spans for Trimoterm SNV roof panels. The measures required due to the inclination
are presented in Section 3.2.1.
Fig. 7: Span and inclination of the roof slope
Min. intermediate support width is 60 mm, and at the end support is 40 mm which is determined according to
static calculation (Fig. 8).
No.35/V-3/7-2006
End support
Before the first panel is placed the substructure geometry should be checked. The first panel is placed in the end
crosswise axis of the building by suitable levelling in the eaves rectangular on the longitudinal axis of the
building.
A dripping edge of at least 80 mm should be made on panels in the eaves to prevent moistening mineral wool in
the panel (Fig. 9). A dripping edge for longer panels is usually made by Trimo. Cleanliness of these edges is to be
checked on-site; if required the rests of wool and adhesive are to be removed.
The dripping edge may be on the left or on the right side (Fig. 10). In case of a saddle roof this enables simultaneous
assembly on both roof slopes from the same direction (Fig. 11).
Regardless of the roof inclination it is necessary to additionally bend the steel sheet of panels between trapezoids
in the eaves at an angle of 45 - 60 downwards (Fig. 12) using a suitable plumbing tool.
Fig. 9: Dripping edge of a panel
No.35/V-3/7-2006
Trimoterm SNV panels have a protective foil applied on the top and bottom sides to protect its colour coated
surfaces against any possible damage during transport, handling and assembly. The foil is removed from the
bottom side before the assembly of an individual panel. From the top side it is removed before the work has been
completed. If necessary, it can be removed from some places already during the assembly (e.g. on the longitudinal
joint of two panels, under screws, flashing, etc. - Fig. 13).
If panels are stored for a longer period of time, the foil should be removed at the latest after the expiry of three
months. If panels are stored in the open air, they should be protected against the sun; otherwise removing of the
foil may be difficult.
Fig. 13: Removal of a protective foil
When panels are cut during the assembly, only scissors and saws that do not heat the cutting edge to a high
temperature (Fig. 14) may be used. High temperature can destroy the anticorrosive protection in the immediate
vicinity of a cut. Therefore use of grinding machines is prohibited for such purposes! All small metal parts that
appear as a consequence of cutting and drilling are to be removed immediately from the surface of panels, or at
the latest when the daily work has been completed.
Fig. 14 Recommended tools for panel cutting
Marking or scratching with nails or similar sharp objects that can damage the protective colour coated layer
is prohibited.
Before panel assembly it should be checked that the end trapezoid that overlaps the trapezoid of the neighbouring
panel is completely clean (Fig. 15). If it is not, it must to be cleaned! Care should be taken to ensure that the sealing
tape already installed does not get damaged.
Fig. 15: Checking of trapezoidal panel section
No.35/V-3/7-2006
Mineral wool is protected by a self-adhesive tape which is placed on the longitudinal sides of the panel (Fig. 16).
The tape does not need to be removed before the assembly.
Fig. 16: Self-adhesive tape on longitudinal edges
3.2 Sealing
3.2.1 Sealing the Longitudinal Joint Between Panels
During assembly special attention should be paid to ensure the tight fitting of panels. There should be no space
in the longitudinal joint between the neighbouring panels (Fig. 17).
Fig. 17: Tight fitting of panels
If butyl or silicone mastic seal is to be placed into the longitudinal joint, it should be applied in a way presented in
Fig. 18 and 19. Mastic seal is placed in an individual joint before the assembly of the following panel.
Fig. 18: Putting mastic seal in a panel
Installation position for other sealing materials is shown in TRIMO Standard details.
No.35/V-3/7-2006
min 3
(~5%)
REQUIRED MEASURES
1. The standard equipment of SNV panels includes sealing tapes (Fig. 20).
a) longitudinal joint seal K 9/3 inside the trapezoid on the external cold side
b) longitudinal panel joint seal 7x7 on the internal warm side.
2. Placement of additional stitching screws is presented in Fig. 21. Instructions for fixing and
assembly (Section 3.0)
3. Sealing of panel extension with pre-compressed expansion sealing tape 20x2/10 mm in
two lines is presented in Fig. 22 A detailed performance is presented in the detail of roof
extension.
4. Bending of steel sheet on the bottom level among trapezoids, in the eaves and on the ridge
(Fig. 23).
5. Installation of openings with steel sheet above the opening up to the ridge is allowed (Fig. 24)
in accordance with details AB1/1 and AB2/1.
stitching screws
Sealing a panel extension with pre-compressed sealing tape 20x2/10 mm arranged in two lines is shown in standard
detail AA4/1 and in the chapter 3.5 Installation details.
Fig. 24: Installation of an opening on a roof using a steel sheet
10
No.35/V-3/7-2006
Area C
Area B
Area A
In most cases the use of integrated gaskets on both sides of the Trimoterm SNV panels (Fig. 20) is required and
necesary due to requirements interaction between airtightness, watertightness and water vapour diffusion - inside
the trapezoid on cold side gasket K 9/3 and inside the joint on the warm side gasket 7x7 are implemented.
In cold rooms both gaskets should be integrated into the joint of panels. For cold rooms a special regime is required,
therefore according to climatic conditions a calculation of building physics must be done.
It is neccessary to apply PUR mastic seal on the warm side inside the longitudinal joint of the panel in case of
very demanding climate conditions in areas B and C. For detailed information please contact Trimo Technical
support.
In certain special cases, when gaskets do not have to be integrated on both sides of the panel, certain requrements
should be met as shown in table 5. In other cases such implementation is forbidden!
Table 5: Required measures regarding an area in the diagram
General
requirements
Area without
snow load
MAIN REQUIREMENTS
overlap
in direction
of the wind
central
european
climate
No.35/V-3/7-2006
Area with
snow load
possibility
of snow
accumulation
present
no gasket,
gasket on top,
gasket below,
gasket on both sides
gasket below,
gasket on
both sides
gasket on
both sides
no gasket,
gasket on top,
gasket below,
gasket on both sides
gasket below,
gasket on
both sides
gasket on
both sides
gasket on top,
gasket on both sides
gasket on
both sides
gasket on
both sides
11
Self-tapping screws of type A are used for fixing to wooden and thin steel purlins (steel thickness up to 3 mm).
If steel purlins are 3 mm thick or greater, self-tapping screws of type B should be used. The use of self-drilling
screws of type C is also allowed for steel purlins. All screw types are presented in Fig. 27.
Fig. 27: Screw types
Type B
Type A
Type C
A borehole of a suitable diameter should be drilled through a panel and purlin according to instructions of the
fixing manufacturer if panels are fixed to a steel sub-structure with A or B type screws.
Table 6 presents all required sizes of boreholes of producer SFS Stadler. No preliminary drilling of holes is
allowed for type C fixings.
Table 6: Diameter of a borehole for a screw regarding thickness of a sub-structure
12
Thickness of a sub-structure
[ mm ]
Diameter of a borehole
[ mm ]
5.00
3.0 - 3.9
5.05
4.0 - 4.9
5.35
5.0 - 5.9
5.65
6.0 - 10.0
5.80
>10.0
5.85
No.35/V-3/7-2006
Screw length depends on thickness of Trimoterm panels and sub-structure type in accordance with the instructions
of the fixing manufacturer. Care should be taken to tightening screws correctly to ensure they are not too tight or
too loose. Correct fixing method is presented in Fig. 28. The protective foil should be removed in places before
fixing (Fig. 29). The foil is finally removed after the works on the roof have been completed.
Fig. 28: Correct fixing of tapping screws
No.35/V-3/7-2006
13
The use of mechanical grippers is also possible. Assembly of panels is presented in stages Fig. 32. If panels are
light enough, they can be carried and assembled manually.
Fig. 32: Assembly of panels using mechanical grippers
A mechanical
gripper
1
2
3
4
5
6
7
Assembly sequence:
- Before assembling an individual panel a seal is to be inserted on a double or expanded single purlin (purlin
width min. 100 mm) (Item 2)
- A pre-compressed 20x2/10 mm expansion sealing tape is to be applied to a panel in two lines (Fig. 35), on an
overlap in a length of 200 mm.
- The overlapping part should be cleaned thoroughly before the assembly.
- Mineral wool of the top panel is to fit tightly to the bottom panel in the joint.
- Structural engineer calculates the number and arrangement of self-tapping screws (Item 3) over the purlin or a
panel is fixed at least into each second rib.
14
No.35/V-3/7-2006
PE seal
2x47 mm
Pre-compressed
expansion seal
20x2/10 mm
Assembly sequence:
- An internal ridge flashing (Item 2) is placed on the ridge purlin; a sealing tape (Item 6) is previously applied to
the purlin.
- Gradually, Trimoterm SNV panels are placed on the left and the right side and they are fixed into the purlins.
- On the panel edge the top steel sheet is bent in a length of 30 mm by a suitable plumbing tool, as it is shown in
Fig. 38.
- SNV profile filler negative (Item 5) is placed on the panels.
- Panel masks (Item 3) are placed on it and then butyl tape (Item 7) is also applied.
- Empty space under a ridge tile is filled with low-density mineral wool (Item 4).
- At the end external ridge flashing (Item 1) is placed and is longitudinally prolonged by a plumbing joint or an
overlap in a min. length of 200 mm and sealed by neutral silicone putty in at least three lines.
- The external ridge flashing is fixed to each second rib of the panel with screws 6.3 x 25 mm.
No.35/V-3/7-2006
15
1
2
3
4
5
6
7
8
Assembly sequence:
- Trimoterm SNV panels are laid from the direction determined by the dripping edge of a panel. In case snow
guards are installed on the roof, they are fixed to the final purlin (Item 14). The seal EPDM 28/3x3 is to be
additionally applied between a snow guard and a panel.
- Additional bending of steel sheet at an angle of 45 in a length of 10 - 15 mm (Fig. 12) is required in the eaves.
- An external eaves mask (Item 15) is riveted from the external side to the faade. Under the top, external gutter
hooks are pressed in the core of a Trimoterm SNV panel by using saddle washers (Item 11). Then they are fixed
to the top steel sheet with two screws. When arranging hooks special attention is to be paid to their length
since they ensure gutter inclination.
- External gutter (Item 2) is placed on these hooks and fixed by suitable bending of fixing steel sheet on the
hooks.
- Low density mineral wool (Item 8) is inserted into the closing space between the faade and Trimoterm SNV
roof panel from the inner side.
- Internal eaves mask (Item 7) onto which a sealing tape 3x15 mm (Item 10) is preliminarily applied is riveted from
the inside to the panels.
16
No.35/V-3/7-2006
1
2
3
4
5
6
7 Outlet connection
8 Down pipe
9 Down pipe support
10 Thermal insulation
11 Sealing tape 3 x 15 mm
12 Profile filler SNV-POSITIVE
Assembly sequence:
- Initially, an gutter mask (Item 4) is placed on the end purlin. A sealing tape 3x15 mm (Item 11) is applied onto it.
- Valley gutter support (Item 2) placed over the mask. The correct arrangement ensures suitable inclination
required for draining the water.
- Mineral wool insulation (Item 10) is placed on the gutter mask (Item 4).
- A gutter is placed on in the hooks (Item 3) and fixed by suitable bending of fixing steel sheet on hooks.
- Trimoterm SNV panels are laid regarding orientation of the dripping edge of a panel.
- Panel steel sheet is to be bent at an angle of 45 in the eaves in a length of 10-15 mm (Fig. 12) between trapezoids.
- Through saddle washers panels are fixed to load-bearing purlins by screws.
- Finally, drip flashing / Item 5) are fixed into the dripping edge of the panel (Item 5) under which the profile filler
SNV- positive is inserted (Fig. 39).
Fig. 39: Profile filler SNV - positive
No.35/V-3/7-2006
17
1 Snow guard
2 EPDM washer 28/3x3
3 Self - tapping screw ___x___
Assembly sequence:
- The first snow guard at the dripping edge should be fixed to the first roof purlin.
- During the assembly, care should be taken that the distance of a screw from the top edge of a snow guard
should be max. 15 mm.
- The seal EPDM 28/3x3 (Fig. 41) is to be inserted between the snow guard and the trapezoid top.
- Ventilation of min. 5 mm for water drainage is necessary on the snow guard extension i.e. in the same line.
- Snow guards are to be arranged equaly. A uniform distance between snow guards is recommended.
- As a rule, snow guards are not installed at roof extension section.
18
No.35/V-3/7-2006
1
2
3
4
5
6
A screw with which a external ridge flashing is fixed is also used for fixing lightning support profiles to the roof.
The beams on the ridge are fixed at the same distance ranging from 800 to 1000 mm.
On a faade side of a building the lightning guard is fixed with a gutter clamp (Item 2) to the gutter or pipe clamp
on an outlet pipe. On a wall it is fixed by a roof supporting profile in case of fixing to a Trimo faade or by a wall
beam. The latter is fixed to the wall by a wall screw 6 x 50 and a pin. The pipe clamp is fixed to a pipe by 6 x 20.
WARNING:
Arrangement and designing of lightning rods are to be presented in the lightning devices project folder.
No.35/V-3/7-2006
19
Cover
Edge element
distance piece
Labels
Front side
Handling instructions
Styro-foam
Detailed information about packing is contained in Trimo Technical Document No. 9 Packing, transport and storing
of Trimoterm SNV roof panels. Instructions are available on the Internet (www.trimo.si).
4.2 Transport
Transport of Trimoterm SNV roof panels from the factory to a building site is carried out by trucks or rail. The load
should be fixed on a means of transport by fabric carrying belts. A lift or crane truck can be used for carrying of
stacks and a fork lift truck for the transport of stacks shorter than 6 m. Moving or pushing of stacks by fork points
or use of steel wires for carrying stacks with a crane is not allowed; only load bearing belts of suitable load-bearing
capacity can be used for crane handling. Special attention is to be paid to the centre of gravity, since it should be
between the forks or the load bearing belts.
Only one stack may be carried at a time!
When unloading a truck the truck tarpaulin should be completely removed from the vehicle. Carrying frame of
the tarpaulin should also be completely (also from sides) removed so that panels cannot get damaged when
lifted.
WARNINGS:
- Only one stack may be carried at a time.
- Off-loading and site manupulation by a forklift truck is allowed only for stacks of a length up to 6 m.
- Lifting by all kinds of cranes is to always be carried out with fabric carrying belts.
- Unloading instructions for handling are to be strictly followed. They are attached to a stack and any other
handling can easily cause damage.
- When stacks are received on a building site a recipient is obliged to complain about all visible defects to a
driver.
20
No.35/V-3/7-2006
4.3 Storage
When storing Trimoterm SNV faade panels the following should be considered:
- It is recommended that the stacks be stored in their original packaging, which ensures suitable water tightness.
- When storing panels in the open air, a cardboard cover protects them against the sun; if there is no cover, it may
be difficult to remove the protective foil. It is recommended that the foil be removed after three months.
- Stacks are to be arranged on the flat and solid ground so that a stack cannot sink under its own weight and slip to
the ground which is especially dangerous in winter when ice can collect on the foil.
- Possible ways of arranging stacks are presented in Fig. 45.
Fig. 45: Arranging of stacks for storing
Low stacks
High stacks
5.0 Maintenance
5.1
21
Published by: TRIMO d.d., Design: Meta Gabrijel, Photography: Janez Erjavec, Printed by: Tiskarna Petri, Circulation: 3000/EN, 07/2008