Annexure - I

SPECIFICATIONSOFTOWCABLEASSEMBLY(TCAUC)

1. Introduction

TheTowCableAssemblyistheWetendofaTowedArraySonarSystemwhichaidsinthe
deployment/retrievalofalinearTowedSensorArraywiththehelpofaSonarWinch.

ThescopeofthepresentprocurementisFabrication,Assembly,TestingandSupplyof2sets
ofTowCableAssembly(TCAUC).

The Tow Cable Assembly consists of Heavy Tow Cable (HTC) and Light Tow Cable (LTC)
joined together by seamless technology called ElectroOpticMechanical tow cable Inter
connector (EOMIC). The free end of the HTC is provided with a winch end mechanical
termination and optical conectorisation. The free end of the LTC is to be assembled with
CableInterfaceModule(CIM)thefunctionofitistoconverttheelectricalsignalfromTowed
Sensor Array into optical signal. The details of the EOMIC and CIM are explained in the
sectionsgivenbelow.Aschematicblockdiagramisshownbelow.

2
3
5
1
4

Fig1.SchematicblockdiagramofTowCableAssembly

1.
HeavyTowCable(HTC)535m
2. EOMIC
3. IntermediateAnchoring
4.
LightTowCable(LTC)200m
5.
CableInterfaceModule

2.

ScopeofWork
ScopeofWork
C/NC
The work involves Fabrication, Assembly, Testing and Supply of 2 sets of Tow
CableAssembly(TCAUC).asperdetailsinthetenderdocument
2.1
ProcurementofallcomponentsexceptFreeIssueMaterials(provided
by NPOL), Assembly, Fabrication of SubSystems, Inspection/Testing as per
Specification.
2.2
Fabrication of all fixtures necessary for the Fabrication, Assembly,
Testing and Supply of Tow Cable Assembly (TCAUC) at each stages of
Production.
2.3
Fabrication of all components for Bend Restrictor Moulding and
procurementofrawmaterialsrequiredformoulding.
2.4
FinalinspectionandtestingoftheTowCableAssembly(TCAUC)as
per NPOL documents. These documents will be provided on finalization of
contract.
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Annexure - I
2.5

Documentationofallprogressactivities.

2.6 Documentation of Limited Qualification Tests, Inspection and Test

reports
NOTE:FILLCFULLYCOMPLIEDANDNCNOTCOMPLIED

3.

Deliverables
Deliverables
1.2setsofTowCableAssembly(TCAUC)
2.DocumentsofStageInspection&FinalInspection

4.DeliverySchedule

DeliverySchedule
The delivery schedule of 1st set of Tow Cable Assembly (TCA
UC)shall be 2 months from the date of placement of order. The
deliveryscheduleof2ndsetofTowCableAssembly(TCAUC)shall
be4monthsfromthedateofplacementoforder.
NOTE:FILLCFULLYCOMPLIEDANDNCNOTCOMPLIED

C/NC

5.FreeIssueMaterials
FollowingitemswillbesuppliedbyNPOLforeachsetofTowCableAssembly(TCAUC).
S.No.

ItemDescription

Qty

Unit

HeavyTowCable

535

LightTowCable

200

TestProjectorHousing

No

PUTube

10

KevlarTape

10

Note:TheabovematerialsaretobeassembledinsideNPOLpremisesandarenotallowedtotakeit
outfromNPOL.

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Annexure - I

6.BriefSpecificationsofEOMICandCIM

6.1EOMIC

The ElectroOpticMechanical tow cable Inter connector (EOMIC) is a flexible cylindrical

module at the wet end system which links the light tow cable and heavy tow cable. The
moduleissubjectedtothetensileloadsduetohydrodynamicdrag,thecompressiveloads
atthefairleadduringdeployment,thebendingloadsduringwindingonwinchdrumandthe
hydrostaticpressureduetotheoperatingdepth.Furthertheunitisalsosubjectedtothe
fluctuatingloadsduetothedynamicsofseaandshipmotion.Thefunctionalrequirements
ofEOMICarelistedbelow.

a)
MechanicalinterfacebetweenHeavyTowCable(HTC),LightTowCable(LTC).
b)

InterconnectionofelectricalandfiberopticlinesofHTCandLTC.

TheEOMICconsistsoffollowing4majorsubassemblies.

1. HeavyTowCable(HTC)termination.
2.

LightTowCable(LTC)terminationwith12pinsquareflangeconnector.

3.

Wirerope(strengthmember)loopassembly.

4.

FiberopticSpliceprotectorassembly.

Table1showstheelectrical,opticalandmechanicalspecificationforEOMIC.

Sl
Specification
Value/Description
No.
9no.s(MultimodeGradedIndex,
1. FiberOpticLines
62.5/12.5micrometersize,850nmband)
2.

TTBpower/groundlines
Throughpowerlines(sensorarrayto

3.

onboard)
Throughsignallines(sensorarrayto

4.

onboard)

12no.sof16AWG
8no.sof16AWG

16no.sof28AWG

5.

HTCcabledia

33mm

6.

HTCcoredia

26.2mm

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Annexure - I
7.

LTCcabledia

33mm

8.

LTCcoredia

24.8mm

9.

TotallengthofEOMIC

1100mm

10.

Overallweight

15kgwt

11.

OverallDia

80mm

12.

ProofLoad

5T

13.

BreakingLoadCapacity

14T

14.

Pressurerating

50bar

DynamicProofloadtest
15.

(correspondingtoTowbody

20cyclesat1Tload.

deployment)
Note:
ThespecificationsSl.No. 1to 8correspondstoM/sUniflexmakeHeavyTowCable(2011
make)andLightTowCable(2011make)availableatNPOL.

6.1.1PreAssemblystepsforEOMIC

FollowingstepsareprerequisitesforcarryingoutEOMICassembly.

a) Visual inspection and dimensional checks of HTC and LTC cables cross sectional
dimensionsofindividualsectionstobecheckedandnotedforreference.
b) Electricalandopticalhealthcheckofthecables.
c) WinchendterminationonfreeendofHTC.
d) TransferHTCtoadrum/winchtobringoutEOMICendofHTConouterlayerandcut
thesteelarmourofHTCtospecifiedlength.
e) Transfer LTC to a drum with 20m of innermost layer accessible for Cable Interface
Module(CIM)Assembly.CutpolymerarmourofLTCtospecifiedlengthfromtheEOMIC
end.
Note: The details will be provided only at the time of clarification in person at NPOL or
placement of contract to prospective vendors visiting NPOL to know the content of work
and hence estimate the cost prior to the Tender Opening date. Offers received otherwise
willnotbeconsidered.

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Annexure - I
6.1.2AssemblyprocedureforEOMIC

TheAssemblyofEOMICinvolvesthefollowingsteps.

a) HTCArmourTerminationatEOMICHTCendandtesting.
b) AssemblyofIntermediateAnchoringonLTC.
c) LTCArmourTerminationandtesting.
d) AssemblyofStrengthmember(Wireropeassembly).
e) MainAssembly.
f) Electricalconnectorisation&FibreOptics(FO)cabletermination.
g) AssemblyofPU(PolyUrethane)hoseandgelfilling.
Note: The details of all the steps (from a to g)will be provided only at the time of
clarification in person at NPOL or placement of contract to prospective vendors visiting
NPOLtoknowthecontentofworkandhenceestimatethecostpriortotheTenderOpening
date.Offersreceivedotherwisewillnotbeconsidered.

6.1.3AcceptanceTestprocedureforEOMICassembly

The EOMIC assembly experiences axial forces during towing, hydrostatic pressure and
dynamicloadsduringdeploymentandretrieval.Thefollowingtestsaretobeconductedto
ensure the smooth functioning of EOMIC meeting all the specifications. These tests are
mentionedintheassemblyprocedureintheprecedingsections.
6.1.3.1Loadtests

ObjectiveLoadtestsaredonetocheckthemechanicalstrengthofEOMICsoastoensure
thatEOMICwithstandsactualtowingload.
6.1.3.1.1TestspriortoassemblyofEOMICProofloadtestsaretobeconductedasper
following scheme. The test equipments like Load cell, Chain Pulley Block etc required for
loadtestingisthescopeofthevendor.

Table2LoadtestspriortotheassemblyofEOMIC
SlNo.
1.
2.

Item
HTCtermination
LTCtermination

Aim
Proofloadtestof5T
Proofloadtestof3T

TestMachine
Chain&pulleyblock
Chain&pulleyblock

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Annexure - I
3.

IntermediateAnchoring

Proofloadtestof3T

4.

Wireropesinglepiece

Breakloadtestof7T

5.

WireropeAssembly(NPOL Proofloadtestof5Tfor15
minutes
Dwgno.23237042)

Chain&pulleyblock
AtBharathWire
Ropes,Mumbai
AtBharathWire
Ropes,Mumbai

6.1.3.1.2.DeploymentSimulationtest
The schematic of the test set up is given in Fig 2. The flexible assembly ( EOMIC
Intermediate Anchoring portion) to be wound on winch drum and passed through the
rollersforaloadof1tonfor10cyclesbycreatingtheactualdeploymentangleof1525.
Opticallinecontinuitytobemonitoredduringtests.ElectricalandFOcontinuitychecksto
becarriedouttoensurecontinuityofpowerlines,signallines,andopticallines.Thedetails
willbeprovidedasApppendix1&2.
Dimensional checks to be conducted on overall size length and diameter before
andafterthetest.VisualinspectiontobeconductedonPUforpresenceofcracks/abrasion/
puncture.Hoseshouldbefreeofcracks/abrasion.ThetestfacilitywillbeprovidedatNPOL.
Theconductofthetestistheresponsibilityofthevendor.

Fig 2 Schematic view of Deployment/Retrieval

simulation test setup

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Annexure - I
The following Details will be provided at the time of clarification in person at NPOL or
placementofcontract

Appendix1 :TestSpecificationsforHeavyTowCable
Appendix2 :TestSpecificationsforLightTowCable
Appendix3 :ProcedureforpreparationofPolyurethanepottingcompound
Appendix4 :FiberOpticSplicing
Appendix5 :LTC&HTCInterfaceConnections

Appendix6 :Generalprecautions

Appendix7 :PolyurethaneCarbonFiberCompositeBendRestrictorsforTowedArray
System

Appendix8:BendrestrictorforIntermediateAnchoringonaftend
Appendix9 :ProcedureforfabricationofRubberovermolding

Appendix10 :ListofReferenceDrawings

Note: The above details/drawings will be provided only at NPOL for the purpose of cost
estimation.OnlyhardcopywillbeprovidedatthetimeofclarificationinpersonatNPOLor
placementofcontract.VendorswillnotbepermittedtotakethedrawingsoutofNPOLon
anyaccounts)

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Annexure - I

6.2CableInterfaceModule

Cable interface module interconnects Towed Sensor Array and tow cable, mechanically
andelectrically.Cableinterfacemodulehousestheelectronicsrequiredtotransferthearray
dataoverthetowcabletoonboard.TheEthernetdatafromtheTowedSensorArrayreaches
theCableinterfacemoduleastwoseparateEthernetlinksfortransferringthearraydataover
thetowcable.

TheCIMhasgottwophysicalsectionnamelyrigidportionandflexibleportion.Therigid
portion houses the LEDs of the Media converters and is the interface with Tow cable. The
flexible portion houses PCBs of media converters, Ethernet to VDSL2 converters, three port
Ethernet switches and DCDC converters and interfaces with array. A hydrophone housing
carryinganinsonifyingtransducer(TestProjectorHousing)isalsoincorporatedintheflexible
portionofCIM.

2
4

5
5
7
8
6
9

Fig3.BlockDiagramofCableInterfaceModule
1.
LightTowCable
2.
Rigidmodule
3.
FlexibleModule
4.
MediaConverterElectronics
5.
MediaConverterPCBHousing
6.
TestProjectorHousing
7.
DualPowerConverterHousing
8.
EthernetSwitchCapsule
9.
VDSLPCBCapsule
10.
ElectromechanicalConnector

10

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Annexure - I

TheTable3givenbelowshowstheTechnicalSpecificationsofCableInterfaceModule(CIM)

TechnicalSpecificationsofCIM
C/NC

ModuleLength(exclusiveofCable):4meters
Modulediameter

:80mm

LTClength(FreeIssueMaterial):200m
Polyurethanetube :3meters
KEVLARTape

:12meters

Endconnector(PartNo.UWNRV28P6P&S2CX):Socketatthefreeend

Thismodulehousesthefollowing
a) PowerSupplyCapsule

+5V

:1Nos.
:1Nos.

b) PowerSupplyCapsule+8V

c) EthernetSwitch

:4Nos.

:2Nos.

d) VDSL2PCBHousingAssembly

e) MediaConverterPCBHousingAssembly:4sets
f) MechanicalComponentsforCIMAssy(Rigidportion):1set
Wiring,AssemblingandTestingofCIMasperTOTwhichwillbeprovidedatthe
timeofplacementofcontract

NOTE:FILLCFULLYCOMPLIEDANDNCNOTCOMPLIED

Note:ThedetailsoftheWiring,AssemblingandTestingwillbeprovidedonlytoprospective
vendorsvisitingNPOLtoknowthecontentofworkandhenceestimatethecostpriortothe
TenderOpeningdate.Offersreceivedotherwisewillnotbeconsidered.

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Annexure - I
7.TERMSANDCONDITIONS
TermsandConditions
7.1 AssemblyoftheTowCableAssembly(TCAUC)shouldbecarriedatNPOL

C/NC

premisesdirectlybythevendor.Outsourcingofassemblyrelatedworkis
notaccepted.
Onlyfloorspacewillbeprovidedtothevendorforcarryingoutthe
work except Deployment Simulation Test & Vibration Test facility as
mentionedintheAnnexure1.Cabledrumsrequiredfortransferringisto
bearrangedbythevendor.
7.2 Vendorswithminimum3yearspriorexperience(Withintherecentpast
5 years) in Integration of Electrical, Optical, and Mechanical
interconnection using pressure balanced flexible module between steel
armoured electro optical mechanical heavy tow cable and polymer
armoured electro optical mechanical light tow cable for defence
undersea application only would be considered. Certificates/Copy of
supplyorderstoprovethesametobeattachedalongwiththeTechnical
bid.Offerswithoutproofofpriorexperiencewillbesummarilyrejected.
ThevendorshouldholdthesamepricefortheTowCableAssembly
(TCAUC)for3moreyears.
7.3 The Vendor shall carry out Qualification tests as per DQAN guidelines.
Environmental Stress Screening (ESS) Tests include Thermal Shock, Random
vibration and Endurance/burnin for 100% Electronic Components. The
EnvironmentalTests(ET)includesHightemperaturestoragetestandVibration
testasperMILSTD1671(Ships).Detailsofthesetestsshallbeprovidedinthe
TOTdocumentatthetimeofplacementofcontract.
7.4 Allequipmentnecessaryfordevelopmentandtestingofsystemwillbethe
responsibility of the Vendor. The following testing equipment has to be
arrangedbytheVendorforcarryingthetestingwork.
a)

Optical Time Domain Reflectometer(OTDR) to check the health of

theopticallinesinthetowcables.
b)

Computer/Laptopwith100MbpsEthernetportloadedwithLab
viewsoftware(preferablylatestversion)

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Annexure - I
c)

Function(ArbitraryWaveform)generator(10MHz)

d)

100MHzDigitalstorageoscilloscope.

e)

HighVoltage(300V/2kW)DCpowersupply,withUPSbackup

f)

RegulatedDCpowersupply030V,5A

g)

1000VMegger

h)

RMSMultimeter

7.5 StageinspectionforallparametersspecifiedbyNPOLwillbetheVendors
responsibility. However NPOL reserves the right to carry out progress review
and inspection at any stage of work. All measured values as indicated in the
assembly and inspection procedures have to be recorded and be made
availableforverificationbyNPOL.
7.6 Vendorshouldsubmitaproductionscheduleandqualityplanalongwith

thequote(technicalbid).Detailedplanfortheexecutionofdevelopmentwork
andqualitytestsshallbesubmittedalongwiththeofferitself.Otherwisethe
offerisliabletoberejected.
7.7 Progress of work will be regularly monitored by NPOL reps. A Progress
ReviewCommittee(PRC)constitutedbyDirector,NPOL,Kochi21,willreview
theprogress,suggestalternatecourseofactionifanyataregularinterval.The
vendorhastodeputeappropriatepersonneltoattendthesame.
7.8 No NPOL manpower will be provided to facilitate the Fabrication,
Assembly,testingandSupplyofTowCableAssembly(TCAUC)
7.9

NodeviationispermittedintheassemblyprocedureslaidoutbyNPOL.

7.10

NoalternativedesignsubmittedbyVendorisacceptableorpermitted.

Noclarificationregardingthiswillbeconsidered.
7.11

Failureofdevelopmentofsystematanystageofmanufacturewillbe

the responsibility of Vendor. No compensation will be provided by NPOL for

partlycompletedwork.
7.12

Detaildrawings,wiringdiagram,assemblyprocedureandATPwillbe

provided from NPOL on placement of contract. Any design detail other than
thatrequiredforsystemdevelopmentwillnotbeprovided.
7.13 NPOLoritsnominatedagencywillcarryoutthefinalInspectionofthe
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Annexure - I
finished product Tow Cable Assembly(TCAUC) at NPOL as per ATP. The
vendorshallarrangethedocumentsrelevantfortheFactoryAcceptanceTests
[FATs]. Necessary assistance and test facilities to conduct testing shall be
providedbythevendor.
7.14 Finished product have to be packed in a Cable Handler(made of mild
steel and painted with corrosion free paint) with a minimum bending
diameter of 1 m. Design of the Cable Handler and supply is the scope of the
vendor. The Vendor should get the design clearance before proceeding for
fabricationoftheCableHandler.
7.15

Anyclarificationcanbedonepriortosubmissionofbid.Clarification

should be requested to Director NPOL, clearly referring the tender enquiry

number. The vendor should clearly mention the contact number andcontact
personathisendforNPOLtogetbacktothespecificquery.
7.16

The vendor should provide Warranty for the Tow Cable

Assembly(TCAUC) for a period of 1 Year from the date of inspection and

acceptance at NPOL. The warranty shall be repair/ replacement of parts of
EOMICandCIM.
7.17

PaymentwillbeinIndianRupeesonly.Paymentshallbeonprorata
basis.

7.18

The design of Tow Cable Assembly (TCAUC) is the sole property of

NPOL. The contractor shall not disclose any information regarding the Tow
Cable Assembly(TCAUC) without written permission of NPOL. A relevant
clausewillbeincludedinthecontract.
7.19

The vendors technical competence, managerial capabilities and

financialstatuswillbeassessedbyateamofOfficersofNPOLtoascertainthe
Companys capability to complete the given work within the specified time
period.
Appropriate weightages shall be assigned to each criterion and finally marks
willbeassignedona10pointscale.Acutoffof6outof10willconsideredfor
qualifyingthevendor.

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Annexure - I
7.20

Only Indian nationals will be allowed to participate in meetings at

NPOLinconnectionwiththistenderdocument.
7.21

Prospective vendors are to visit NPOL and be acquainted with the

developmentworkagainstthistenderdocumentbeforesubmissionoftechno
commercialoffer(beforethetenderopeningdate).Thisisamandatoryclause
forthevendors.Offersreceivedotherwisewillbesummarilyrejected.
The vendor should assess the quantum of work and manufacturing costs of
components details of which will be provided only at NPOL before tender
openingdateandwillnotbeallowedtocarrytheinformationoutsideNPOL.
7.22

VendorhastoencloseaSignedSpecificationComplianceSheetgiven

inSection8ofAnnexure1.Vendorhastoacceptallspecificationmentionedin
the Specification compliance sheet. Specification compliance sheet to be
attachedintechnicalbid.
7.23

ThevendorshallalsoindicatethecostinthePricebidformatgivenin

Section9.1ofAnnexure1.Thesameformatwithoutpricemaybeenclosedin
thetechnicalbid.
7.24

Breakup cost for individual modules shall be also given as per the

CostBreakupformatgiveninSection9.2ofAnnexure1inthepricebid.The
sameformatwithoutpricemaybeenclosedinthetechnicalbid.
7.25

All documents relating to Terms and conditions should be

enclosedintheTechnicalBidpartoftenderdocument.
NB:Bidwillbeacceptedonlyifalltheabovetermsandconditionsaremet.The
terms and conditions mentioned above are for technical compliance. The terms
andconditionsintenderdocumentareapplicableoverandabovethese.

NOTE:FILLCFULLYCOMPLIEDANDNCNOTCOMPLIED

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Annexure - I
8.SPECIFICATIONCOMPLIANCESHEET
This sheet has to be attached along with the technical bid with signature, seal of the
companyandcompliance.
SPECIFICATIONCOMPLIANCESHEET
S.No
Specification
C/NC
1
ProcurementofallcomponentsaspertheBillofmaterials(Section10)
of Annexure 1 provided by NPOL. Custom developed and Type
approved components will not be changed. No alternatecomponents
areacceptable
2
TestingofallprocuredcomponentsasperNPOLATP

Remarks

FabricationofMechanicalComponentsfromrecommendedvendorsas
perBOM/NPOLDrawings
EOMIC

PreAssemblystepsforEOMICasperspecification
AssemblyprocedureforEOMICasperspecification
AcceptanceTestprocedureforEOMICassemblyasperspecification

5
6

a)LoadTestspriortoassemblyofEOMIC
b)Deploymentsimulationtest
CIM

7
8

AssemblyofPCBsintheirhousingsasperNPOLSpecification
AssemblyofSensorsintheirhousingsasperNPOLDrawing

10

ESSoftheElectronicComponentsasperTOTbyNPOLtobeprovided
alongwithcontract
SystemwiringasperNPOLwiringScheme

11

Assembly of system into flexible tube, Oil/gel filling, sealing as per

NPOLassemblydocument

TowedCableAssembly(TCAUC)

12

InspectionofTowedCableAssembly(TCAUC)asperNPOLATP

13

Documentationofallprogressactivities

14

DocumentationofInspectionandTestreports

15

DocumentationofallLimitedQualificationtests

17

FinalInspectionofTowedCableAssembly(TCAUC)atNPOLjointlywith

thevendor
18

VisitedNPOLandwasacquaintedwiththedevelopmentworkagainst

thistenderdocumentbeforesubmissionoftechnocommercialoffer

Page 14 of 21

Annexure - I
19

ThedesignofTowedCableAssembly(TCAUC)isthesolepropertyof

NPOL.Thecontractorshallnotdiscloseanyinformationregardingthe
TowedCableAssembly(TCAUC)withoutwrittenpermissionofNPOL.
Arelevantclausewillbeincludedinthecontract.
20

Wemeetalltermsandconditionsenclosed

NOTE:FILLCFULLYCOMPLETEDANDNCNOTCOMPLIED

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Annexure - I
9.PRICEBIDFORMAT
9.1PriceBid:Thequotationshouldbeintheformatprovidedbelowandhastobeenclosed
inpricebidonly.Acopyofthequotationwithoutpriceistobeenclosedintechnicalbid.
FORMATPRICEBID
S.No

ItemDescription

Quantity

Total
Amount
(Rs)

Remarks

Fabrication,Assembly,Testingand
SupplyofTowCableAssembly(TCAUC)
asperspecificationsinAnnexure1.

2sets

ApplicableTaxes

TotalCost

9.2Costbreakup:Thequotationshouldalsobeprovidedintheformatprovidedbelowand
hastobeenclosedinpricebidonly.Acopyofthequotationwithout pricealsohastobe
enclosedintechnicalbid.
FORMATMODULECOSTBREAKUP
CostBreakupforTowCableAssembly(TCAUC)
S.No

ItemDescription

Material Man Integration Module

Cost
power &Testing BasicCost
Cost
Charges

ElectroOpticMechanicalInter
Connector(EOMIC)

CableInterfaceModule(CIM)

Anyotherchargesotherthantaxes

TotalCostof1setofTowCableAssembly
(TCAUC)

NB:
Thevendorhastoclearlyindicateseparatelytheapplicabletaxesfortheorder.

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Annexure - I

10.BillofMaterialsforEOMICandCIM

10.1
BillofMaterialsforEOMIC
The following are the bill of materials required for the assembly of 1 set of EOMIC. (The
detailswillbeprovidedonlyatthetimeofclarificationinpersonatNPOL)

SL.No.

DRAWING
No.

ITEMDESCRIPTION

MATERIAL

QUANTITY
(No.s)

23237001

FLEXIBLEEOMICASSY

1.1

23237002

FIBRESPLICECAPSULEASSY

1.1.1

23237014

SPLICEPROTECTORASSEMBLY

1.1.1.1

23237022

SPLICEPROTECTORTRAYBOTTOMCOVER

Teflon

1.1.1.2

23237023

SPLICEPROTECTORTRAY

Teflon

1.1.1.3

23237024

SPLICEPROTECTORTRAYMIDDLESTRIPI

Teflon

1.1.1.4

23237025

SPLICEPROTECTORTRAYMIDDLESTRIPII

Teflon

1.1.1.5

23237026

SPLICEPROTECTORTRAYTOPCOVER

Teflon

1.1.1.6

Commercial

SLOTTEDCSKHDSCREWAM3X10

IS:1365PTiGr.5

15

1.1.2

23237015

CYLINDRICALSHELL

TitaniumGr2

1.1.3

23237016

ENDCAPHTC

TitaniumGr2

1.1.4

23237017

ENDCAPLTC

TitaniumGr2

1.1.5

23237018

SPLICEPROTECTORHOLDER

TitaniumGr2

1.1.6

23237019

LOCKNUT

TitaniumGr2

1.1.7

23237020

BUSHLTC

TitaniumGr2

1.1.8

23237021

BUSHHTC

TitaniumGr2

1.1.9

Commercial

SLOTTEDCSKHDSCREWAM3X6

IS:1365PTiGr.5

16

1.1.10

Commercial

SLOTTEDCSKHDSCREWAM4X8

IS:1365PTiGr.5

80

1.1.11

Commercial

"O"RING

NeopreneRubberRef.No.
039624

1.1.12

Commercial

GRUBSCREWAM4X8

IS:2388PTiGr.5

1.2

23237003

STEELARMOURTERMINATIONHOUSING

StainlessSteel316

1.3

23237004

SPECIALNUT

TitaniumGr2

1.4

23237005

WIREROPEATTACHMENTASSEMBLY

1.4.1

23237027

WIREROPEATTACHMENTLTCEND

TitaniumGr5

1.4.2

23237029

RUBBERMOULDEDSLEEVE

1.4.2.1

23237035

SLEEVE

TitaniumGr2

1.4.3

23237030

WIREROPEATTACHMENTHTCEND

TitaniumGr5

1.4.4

23237053

RUBBERMOULDEDPROTECTIVECOVER

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Annexure - I
1.4.4.1

23237032

PROTECTIVECOVER

TitaniumGr5

1.4.5

Commercial

STEELWIREROPE8mmofbreakingload7T.
Length4m.

HighstrengthStainlessSteel

1.4.6

Commercial

HEXSOCKETHDCAPSCREWM4X8

IS:2269PTiGr.5

20

1.5

23237006

LTCTERMINATIONHOUSING

TitaniumGr5

1.6

23237007

NRVBODY

TitaniumGr2

1.7

23237008

NRVCAP

TitaniumGr2

1.8

23237054

ADAPTOR

StainlessSteel316

1.9

23237009

WEDGERING

StainlessSteel316

1.10

23237010

SPLITCLAMPASSY

1.10.1

23237036

BOTTOMSPLIT

StainlessSteel316

1.10.2

23237037

TOPSPLIT

StainlessSteel316

1.10.3

Commercial

HEXSOCKETHDCAPSCREWM5X14

IS:2269PTiGr.5

12

1.11

23237011

SPRING

Steelwireunalloyedcold
drawnGr.IV.IS:4454

1.12

23237012

HARNESSPROTECTOR

TitaniumGr2

1.13

23237013

THREADINSERT

Nylon

1.14

Commercial

BALL8

StainlessSteel316

1.15

Commercial

HEX.SOCKETHDCAPSCREWM8X28

IS:2269PTiGr.5

12

1.16

Commercial

SLOTTEDCHEESEHDSCREWAM5X11

IS:1365PTiGr.5

1.17

Commercial

12PINSQFLANGECONNECTOR
(Shellsize14M)

1.18

Commercial

12PINSQFLANGECONNECTOR
(Shellsize14M)

1.19

Commercial

"O"RING

1.20

Commercial

"O"RING

1.21

Commercial

Receptaclecapassemblykit

1.22

Commercial

Plugcapkit

1.23

Commercial

ORingRemovingTool

1.24

Commercial

"O"RING

1.25

Commercial

InsertBlocks

BIS14MT1216F

1.26

Commercial

InsertBlocks

BIS14MK1216M

1.27

Commercial

"O"RING

NeopreneRubberRefNo.
015116

BerylliumCopper
PartNo.RECF14MT1216
ofM/SSouriauIndiaPvtLtd.
BerylliumCopper
PartNo.FEDM14MK12
16SAofM/sSouriauIndia
PvtLtd.
26x2.51401of
M/SSouriauIndiaPvtLtd
15.7x1.781402of
M/SSouriauIndiaPvtLtd
PartNo.P0810372KITof
M/SSouriauIndiaPvtLtd.
PartNo.P0810373KITof
M/SSouriauIndiaPvtLtd.

PartNo.P0810374ofM/s
SouriauIndiaPvtLtd.
20.35x1.781403of
M/SSouriauIndiaPvtLtd

3
3
3
3
3
3

Page 18 of 21

Annexure - I
1.28

FLEXIBLEPOLYURETHANETUBE 68mm
(ID)and78mm(OD)

L=4m

1.29

FILLERFLUID

PolymerizingGel

6L

1.30

STEELWIRE1,Length165mm

HighstrengthStainlessSteel

1.31

23237028

RUBBERMOULDEDSPACERRINGASSY.

1.31.1

23237033

SPLITSPACERRING

TitaniumGr2

1.31.2

23237034

SPLITSPACERCOVERII

TitaniumGr2

1.32

23237031

SPLITSPACERCOVERI

TitaniumGr2

10

1.33

Commercial

SOCKETHDSCREWM4X8

IS:1365PTiGr.5

50

1.34

23237055

SPLITRING

Teflon

23237046

FLEXYLINKASSY

2.1

23237047

ANCHORINGLINKI

TitaniumGr5

2.2

23237048

ANCHORINGLINKII

TitaniumGr5

2.3

23237049

ANCHORINGLINKIII

TitaniumGr5

2.4

23227038

TERMINATIONHOUSING

TitaniumGr5

2.5

23227039

ANCHORINGBRACKET

TitaniumGr5

2.6

23227040

ANCHORINGHOUSING

TitaniumGr5

2.7

23237050

SPECIALBOLT

TitaniumGr5

2.8

23237051

SPECIALNUT

TitaniumGr5

2.9

23237052

HEX.BOLTM16

IS:1364TiGr.5

2.10

Commercial

SPLITCOTTERPIN3.5X25

IS:2232PTiGr.5

2.11

Commercial

ROD3x53

IS:549TiGr.5

10

2.12

23232048

SPECIALPIN

TiGr.5(SPRING)
SINGLECOIL

2.13

20637090

M20BOLT

TitaniumGr5

2.14

Commercial

CASTLENUTM20

IS2232PTiGr5

20637367

SplitRingIAssy

3.1

20637368

SplitRingTop

TitaniumGr2

3.2

20637369

SplitRingBottom

TitaniumGr2

3.3

Commercial

SOCKETHDSCREWM3X10

StainlessSteel

3.4

Commercial

CHEESEHDSCREWM3X5

StainlessSteel

16

20637370

SplitRingIIAssy

4.1

20637371

SplitRingTop

TitaniumGr2

4.2

20637372

SplitRingBottom

TitaniumGr2

4.3

20637373

Pin

TitaniumGr2

16

4.4

Commercial

SOCKETHDSCREWM3X12

StainlessSteel

20650719

EOMICMOULDASSEMBLY

5.1

20650720

BOTTOMMOULD

MILDSTEEL

5.2

20650721

DOWEL

MILDSTEEL

Page 19 of 21

Annexure - I
5.3

20650722

TOPMOULD

MILDSTEEL

5.4

Commercial

HEX.SOC.HEADSCREWM6X50

IS:2269

20650715

AFTENDINTERMEDIATEANCHORING
MOULDASSY.

6.1

20650716

BOTTOMMOULDII

MILDSTEEL

6.2

20650717

TOPMOULDII

MILDSTEEL

6.3

20650718

DOWEL

MILDSTEEL

6.4

Commercial

HEX.SOC.HEADSCREWM8X55

IS:2269

20650731

FOREENDINTERMEDIATEANCHORING
MOULD

7.1

20650732

BOTTOMMOULD

MILDSTEEL

7.2

20650733

TOPMOULD

MILDSTEEL

7.3

20650734

DOWELBOLT

MILDSTEEL

7.4

Commercial

HEX.NUTM12

IS:2269

10.2
BillofMaterialsforCIM
Thefollowingarethebillofmaterialsrequiredfortheassemblyof1setofCIM.
10.2.1ElectronicsComponentsofCIM
S.No
1
2
3
4
5
6
7
8

Components
EthernetoverVDSL2Converter,P/NVC202[1BNC,1RJ45](Make:Planet)
MediaconverterMROTEK(FCAT01/SA/S15/SC/CAD)(1310Tx/1550Rx)
MediaconverterMROTEK(FCAT01/SA/S15/SC/CAD)(1550Rx/1310Tx)
DCDCconverter5V(V375C5E100BL3),Make:Vicor
DCDCconverter8V(V375C8E100BL3),Make:Vicor
RippleAttenuatorModule(P/N:URAM2C23),Make:Vicor
3portEthernetSwitch(TLA06),M/sKaynesTechnology,Mysore
StellarisLM3S6965EvaluationKit,PartNo.EKKLM3S6965,M/sTexas
Instruments

Quantity
4
4
4
1
1
2
4
2

10.2.2MechanicalComponentsofCIM
1

EthernetSwitchCapsuleAssembly(Dwg.No.23231026)

2
3

DualPowerConverterAssy(Dwg.No.23231037)
VDSLPCBCapsuleAssembly(Dwg.No.23237083)

1
2

MediaConverterPCBHousingAssy

5
6

ElectroMechanicalConnectorPartNo.UWNRV28P6P&S2CX,M/s
AmphenolPune(withmatingandshellremovingtool)
TestProjectorHousing(FreeIssueMaterials)

1
1

7
8
9
10

PUTube[lengthinmeters](FreeIssueMaterials)
KevlarTape[lengthinmeters](FreeIssueMaterials)
KevlarAttachment
MechanicalComponentsforCIMAssembly(1set)Rigidportion
(Dwg.No.23237065)

3
10
1
1

Page 20 of 21

Annexure - I

10.2.3BillofMaterialsforBendRestrictorRubberMouldingofCIM

SL.No.
1.

DRAWINGNo.

ITEMDESCRIPTION

MATERIAL

QUANTITY
(No.s)

20650742

FOMLTCMOULDASSY.

1.1

20650743

BOTTOMMOULD

MILDSTEEL

1.2

20650744

TOPMOULD

MILDSTEEL

1.3

20650745

DOWELBOLT

MILDSTEEL

1.4

20650746

SPLITRINGI

MILDSTEEL

1.5

20650747

SPLITRINGII

MILDSTEEL

1.6

20650748

TIEROD

MILDSTEEL

1.7

Commercial

HEX.SOC.HEADSCREWM8X25

IS:2269

1.8

Commercial

HEX.NUTM8

IS:1364

1.9

Commercial

HEX.NUTM12

IS:1364

2.

20650735

PORTABLEHEATER

2.1

20650736

BASEPLATE

MILDSTEEL

2.2

20650737

INSULATOR

SINTHALIUM

2.3

20650738

HEATERPLATE

MILDSTEEL

2.4

20650739

GUIDEBAR

MILDSTEEL

2.5

20650740

INSULATINGBUSH

SINDANIA

2.6

20650741

HEATERCOVER

ALUMINIUM

2.7

Commercial

SOC.HD.CAPSCREWM10X40

IS:2269

2.8

Commercial

SOC.HD.CAPSCREWM5X15

IS:2269

3.

SKT005/02

TEMPERATURECONTROLBOXASSY.

3.1

SKT006/02

FRONTPANELCUMBASE

MILDSTEEL

3.2

SKT007/02

TOPCOVER

MILDSTEEL

3.3

SKT008/02

MCBMOUNTINGBRACKET

MILDSTEEL

3.4

SKT009/02

BACKPANEL

MILDSTEEL

3.5

TRADE

HANDLE(FOLDABLE)

3.6

TRADE

M4SCREW(withnutandwasher)

3.7

TRADE

FEET(RUBBER/PLASTIC)

3.8

TRADE

RUBBERGROMMET5/8

Page 21 of 21