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transferred from the Health and Safety Commission (HSC) and Health and
Safety Executive (HSE) to the Office of Rail Regulation (ORR) on 1 April
2006.
This document was originally produced by HSC/E but responsibility for the
subject/work area in the document has now moved to ORR.
If you would like any further information, please contact the ORR's
Correspondence Section - contact.cct@orr.gsi.gov.uk
HSE
RAILWAY
SAFETY
Railway
PRINCIPLES
safety
principles
and
and
guidance
GUIDANCE
part
2
safety
section
C
principles
Guidance on
electric traction
systems
HSE BOOKS
CONTENTS
FOREWORD
iii
1 INTRODUCTION
PROTECTION OF PEOPLE
Other considerations
ELECTRICAL CLEARANCES
Overhead systems
Anti-climbing protection
Safety screening
10
10
11
11
12
13
18
18
Infrastructure terms
Station terms
Train terms
19
19
20
20
ii
20
20
18
14
13
FOREWORD
This document is one of eight which provide guidance on specific aspects of railway construction. It
continues the tradition of providing written advice started by the Railway Inspectorate soon after
its formation in 1840.
This latest version of the guidance under its new title Railway safety principles and guidance revises
and updates the previous advice contained in the Railway construction and operation requirements
for passenger lines and recommendations for goods lines documents which became known throughout
the industry as The Blue Book or simply the Requirements.
The guidance is now being published in two distinct Parts. Part 1 sets out the top level safety
principles and gives an indication of the factors which need to be taken into account in
implementing them.
Part 2 consists of eight separate sections dealing with specific aspects of railway construction.
It provides an expansion of the advice given in Part 1 and also gives examples of good practice
acceptable to the Inspectorate, for those who would find such advice of assistance.
The eight sections in Part 2 deal with specific aspects of railway construction:
A
The infrastructure;
Stations;
Signalling;
Level crossings;
Trains;
Tramways;
Minor railways.
The RSPG series Parts 1 and 2 can be found on the HSE website at:
http://www.hse.gov.uk/railways/information.htm under Railway safety principles and guidance.
As with previous guidance, these documents are intended to give advice and not set an absolute
standard.
During the development of the new format and preparation of the principles and guidance, the
Railway Inspectorate has consulted extensively with the railway industry and other organisations
who could usefully contribute to the work. Much assistance and many constructive comments have
been received and the Inspectorate is most grateful for the time and help it has been given.
It is hoped that the railway industry of today will find this new guidance to be of as much help as
the Blue Books advice was in the past.
iii
INTRODUCTION
Railway safety principles and guidance is intended to give guidance and advice to those involved
in the design and construction of new and altered works, plant and equipment (which includes
trains and other rail mounted vehicles) capable of affecting the safety of railways, tramways or
other guided transport systems, which require approval under the Railways and Other Transport
Systems (Approval of Works, Plant and Equipment) Regulations 1994.
2
This document is not intended to set out mandatory standards. It supports and amplifies the
Part 1 electric traction system safety principles by giving examples of established good practice
acceptable to the Inspectorate, for those who would find such advice of assistance. The full text of
these principles can be found in Appendix A - Electric traction system principles.
3
Specific guidance on the electric traction systems for tramways is contained in Part 2, Section G
The electric traction system (ETS) is used to mean the electrical equipment and conductors
necessary to power the trains on an electrified railway. It includes the incoming supply feeders,
switchgear and transformers which control and provide the electrical current at the traction
systems line voltage, the distribution network and catenary or conductor rail systems. It does not
include the current collection equipment of the train or other on-board electrical equipment except
for the provision of electrical clearances between such equipment and the infrastructure.
Application of this guidance should provide a sufficient level of safety for approval to be given
by the Inspectorate, provided that it has been demonstrated that the use of the guidance is wholly
applicable to the works, plant or equipment.
6
If this is not the case, then the Inspectorate will wish to be satisfied that due consideration has
been given to implementing the safety principles in the Part 1 document Railway safety principles and
guidance in a way that ensures that all intolerable risks have been eliminated and that all remaining
risks have been reduced to be as low as reasonably practicable (known as ALARP).
Effects on existing works
7
Railway safety principles and guidance does not apply retrospectively to existing works, plant
and equipment. However, new or altered works, plant and equipment might introduce
incompatibilities or inconsistencies with the existing works, plant or equipment. In this case,
approval may only be given if appropriate arrangements have been made to address these safety
implications which may include modifications to the existing works, plant or equipment.
Operating conditions
8
The choice and design of the works, plant and equipment will depend not only on the guidance
expressed in this document but also on the operational requirements of the railway.
Approval procedures
14 Guidance on the procedures to be adopted, and the format of the documents to be submitted by
those seeking approval of projects, is contained in the HSE publication Guide to the approval of
railway works, plant and equipment (second edition), is published on the HSE website at:
http://www.hse.gov.uk/railways/approval/approval.pdf.
15 The normal maintenance and repair of existing electric traction systems do not require approval.
The Guide also gives details of those works, plant and equipment not requiring approval.
17 Similarly, any material or article used in the provision of works, plant or equipment may need
to comply with a specific standard. The guidance in this document does not make reference to these
numerous standards, however, an indication is provided where standards may be appropriate.
Note: Any reference in this guidance to any material or article complying with a specific standard should be
satisfied by compliance with any relevant standard recognised in any member state of the European Communities,
providing that the standard in question offers guarantees of safety, suitability and fitness for purpose equivalent to
those offered by the standard referred to in this guidance.
Terminology
20 Throughout the document, verbs with specific meanings are used:
(a) should - the primary verb for statements of guidance;
(b) may - where the guidance suggests options;
(c) must - only used where there is a legal/statutory requirement for the measures described to be
employed. Reference to the Act or Regulations will be provided;
(d) is (are) required - having decided upon a particular option or arrangements, some
consequential choices stem from that first decision. This expression is used to indicate those
consequential choices and where firmer guidance is considered appropriate.
21 Where possible the document has been written in plain English. However, some words or
expressions are used in a way which has a slightly wider meaning than their natural meaning.
These words are given in Appendix B - Common terms.
PROTECTION OF PEOPLE
22 This chapter describes the measures which should be taken or considered to guard against the
dangers to people of exposed electric traction systems.
At level crossings
With conductor rails
26 All level crossings accessible to the public and on lines electrified on a conductor rail system
should be protected by cattle-cum-trespass guards. Conductor rails should be terminated at least
300 mm from the outer edge of the cattle-cum-trespass guards.
27 If the level crossing is equipped with gates that afford suitable protection on their own, guards
may not be necessary.
With overhead line systems
28 At public road level crossings, the clearance between the crossing surface and the lowest
portion of the overhead line equipment should not be less than 5600 mm to provide a safe clearance
for road vehicles.
29 Where the Inspectorate has approved an overhead line equipment height below 5600 mm, a
height gauge to indicate the maximum safe height should be provided on each side of the crossing.
In calculating the safe height, due regard should be paid to the effect of the vertical profile of the
crossing on vehicles using it, including trailers, loads and equipment.
30 At non-public level crossings, the clearance between the crossing surface and the lowest portion
of the overhead line equipment should be agreed between the railway and the occupier and is subject
to agreement by the Inspectorate. Height gauges should be provided if there is a risk of vehicles or
their loads coming into close proximity to overhead line equipment.
Note: For further details, including those of warning notices at level crossings and safe height calculations, see
Part 2, Section E Level crossings.
Equipment positioning
32 Factors to consider about equipment positioning:
(a) All electric traction conductors for overhead and conductor rail systems and all live equipment
associated with the operation of an electrified railway must* be positioned or protected so as to
minimise danger to people.
*
(b) Bare electric traction system feeder wires should be kept to a minimum. On electrified lines
where they run parallel to, or across the track they should be prominently signed unless
otherwise agreed by the Inspectorate. Where bare electric traction system feeders are provided
adjacent to non-electrified tracks, or such feeders have to cross non-electrified tracks the
clearances specified in Part 2, Section A The infrastructure should apply.
(c) Supporting structures for overhead line electric traction system conductors should be located
within the boundary of the infrastructure controllers premises.
(d) Bare live equipment associated with overhead line traction systems should be kept to a
minimum and should be sited to minimise danger. Live equipment should not extend over nonelectrified lines, behind any buffer stop, over the platforms or any other public part of a station.
In cases of special difficulty, up to half the length of the earthed end of an insulator may extend
over such places.
(e) In goods yards and depots, live equipment should not normally be provided over working or
loading areas. Where this cannot be avoided, increased equipment height and other precautions
may be necessary.
(f) Return conductors should be insulated in areas of public and staff access where they are within
2750 mm of the standing point.
(g) Working or access platforms, walkways etc over live overhead equipment should have standing
surfaces, toe boards, screens/guardrails etc that afford suitable protection for people against the
risk of electric shock from foreseeable activities at the location.
Anti-climbing protection
33 Overhead equipment structures and supports should be of a design which cannot easily be
climbed. Where this is not achieved and either there is public access to the structure or trespass is
likely, anti-climbing protection should be provided.
34 Factors to consider about anti-climbing protection:
(a) Access to fixed ladders should be denied in areas prone to trespass.
(b) The means of access to any roof or other place which could allow people to approach live
equipment should be secured or otherwise protected.
(c) Structures outside or above railway property should be protected to minimise trespass or access
to overhead line equipment.
Safety screening
35 Suitable safety clearances should be achieved by positioning the overhead equipment at an
appropriate distance from any accessible place. Where this cannot be achieved, a screen or other
suitable obstacle should be interposed between the accessible place and the live equipment.
36 Factors to consider about safety screening:
(a) Screens should extend so that the taut string distance from the standing point at the accessible
place, round the periphery of the screen, to any live equipment is not less than 2750 mm.
Imperforate screens are preferred, but any screen should not have holes with any dimension
greater than 30 mm.
(b) Conductor rail systems should be protected against accidental contact.
(c) Existing conductor rail systems that cannot be so protected should be fitted with guard
boarding where people are likely to be present and make accidental contact.
Fire
38 The fire load of electric traction cables and equipment in areas where people are likely to be
present should be minimised.
Other considerations
39 Where airfields are situated adjacent to an electrified railway, special protection may be
necessary to minimise the risks posed to either system in the event of an aircraft emergency.
ELECTRICAL CLEARANCES
40 This chapter describes the electrical clearances appropriate for different types of electric
traction systems and voltages.
Overhead systems
41 The design of the overhead line electrical equipment should include provision for the following:
(a) the safe electrical clearance between the earthed material of any structure and the live parts of
the overhead line equipment and pantograph taking account of dynamic effects;
(b) the safe electrical clearance between the live parts of the overhead line equipment and the
kinematic envelope taking into account the effects of horizontal and vertical curvature;
(c) the tolerances in the installation and maintenance of the overhead line equipment; and
(d) the tolerances in installation and maintenance of the alignment, height, and cross-level of the
track.
42 The clearances required are divided into two categories:
(a) Static clearance - defined as the safe distance between the earthed material of any structure
and the live parts of the overhead line equipment, under any permissible tolerance conditions.
(b) Passing clearance - defined as the safe distance between the earthed material of any structure
or rail vehicle and the live parts of the overhead line equipment, or between any earthed
material and the pantograph under any permissible conditions of operation and maintenance.
It takes into account dynamic effects including the uplift from a pantograph.
43 Values for the static and passing clearances are:
FOR 25 kV ac SYSTEMS
Normal
Special reduced
STATIC CLEARANCE
200 mm
150 mm
PASSING CLEARANCE
150 mm
125 mm*
FOR dc SYSTEMS
Up to and including 750 V dc
Normal
Special reduced
Normal
Special reduced
STATIC CLEARANCE
75 mm
150 mm
100 mm
PASSING CLEARANCE
25 mm
100 mm
80 mm
* For voltages up to 750 V dc nominal, the minimum clearances result more from physical phenomena than
from electrical considerations so that smaller clearances are generally impractical
44 On existing railways:
(a) normal clearances should be achieved wherever reasonably practicable;
(b) special reduced clearances may only be used in cases of difficulty and should be notified to the
Inspectorate;
(c) exceptionally, special engineering solutions may be used in cases of extreme difficulty and with
the prior approval of the Inspectorate.
45 For new railways, better than normal clearances should be provided.
46 At structures crossing the line where the overhead line equipment is not attached to them or
supported immediately adjacent to them, not less than normal clearances should be provided.
47 Additional measures may be necessary to maintain special reduced clearances under all
conditions. These clearances should not be eroded by tolerances in any circumstances. Datum
marks to indicate the position of the track should be provided at any structures adjacent to places
where the overhead line equipment is installed using the special reduced clearances or other
reduced infrastructure clearances have been permitted.
50 This chapter describes the facilities that should be provided for the safe management and
operation of the electric traction system.
51 Where different electric traction systems come into close proximity with one another,
consideration should be given to the need to provide protection against foreseeable effects from one
system to the other that might give rise to danger.
10
Fault protection
55 A system which employs separate electric traction supply and return conductors, with both
conductors insulated from earth and the running rails, should be provided with equipment to
indicate the detection and location of a fault to earth involving either conductor.
56 A direct short-circuit in the electric traction system must* cause the power supply to be
automatically disconnected. Equipment which differentiates between fault current characteristics
and those of normal loads is preferred.
Note: Where a conductor rail system is energised at other than full line voltage for maintenance or other special
purpose, it is to be treated as if it were normally energised, or special warning of its energisation given.
11
12
13
Principle 1
SAFETY
MISSION
Principle 23
Infrastructure
principles
Stations and
Stabling
Areas
Principles
Electric
traction
system
principles
Principle 17
Electric
traction
system
Safe for people
Principle 18
Electric
traction
system
Management
14
Principle 19
Electric
traction
system
Interactions
Railway
control
system
principles
Level
crossings
Safe for users
and trains
Train
Principles
PRINCIPLE 17
Electric traction
Factors
system
(b)
the avoidance of dangerous touch potentials on structures within and adjacent to the railway;
(c)
(d)
the sectioning and isolation arrangements for normal operations, for maintenance and in
emergencies;
(e)
in the case of on-street tramways, special arrangements for sectioning and isolating overhead
wires suspended over a highway;
(f)
the arrangements to deter trespass and wilful acts that might give rise to danger;
(g)
(h)
15
PRINCIPLE 18
Electric traction
system
Management
An electric traction system should provide for its safe management and operation.
Factors
The factors for consideration should include:
(a)
communications between the electrical control centre, the electricity supplier, the railway
control centre, the emergency services and trackside locations;
(b)
the sectioning and isolating arrangements for normal operations, including for maintenance
and in emergencies;
16
(c)
(d)
(e)
(f)
(g)
the marking of electric traction system equipment and structures for location purposes; and
(h)
Interactions
An electric traction system should not give rise or be subject to dangerous interactions
within the railway or with other systems.
PRINCIPLE 19
Electric traction
system
Factors
The factors for consideration should include:
(a)
(b)
(c)
(d)
(e)
the siting of both conductor rails and overhead line equipment to allow sufficient clearance so
as not to foul the trains, other road vehicles or mobile plant in the case of an on-street
tramway, or interfere with other structures on the railway;
(f)
the transfer of electro-magnetic fields which may be generated and their likely effects on other
plant and equipment on the railway or adjacent to it; and
(g)
the transfer of electrical effects and their likely impact on other plant and equipment in use
on the railway or adjacent to it.
17
Railway terms
Railway means all guided transport systems to which the Railway and Other Transport Systems
(Approval of Works, Plant and Equipment) Regulations 1994 apply. It includes main-line (heavy)
railways, mass transit, light rail, tramway and heritage systems.
Tramway means a system of transport used wholly or mainly for the carriage of passengers which:
(a) employs parallel rails which provide support and guidance for vehicles carried on flanged
wheels; and
(b) has been designed to have a significant element which operates on line-of-sight on a highway.
Note: In the context of tramways, highway is used to mean any, or any combination of the following:
carriageway, bridleway, cycle track, footpath, land on the verge of the carriageway or between two carriageways
and any other place to which the public has access (including access only on making a payment).
Heritage system means a railway or tramway which has retained or has assumed the character
and appearance and, where appropriate, operating practices of railways or tramways of former
times. For example, it may replicate a railway branch line of former times, or may reflect no
particular era but demonstrates a wide variety of motive power and rolling stock at work,
irrespective of company (or country) of origin.
Other guided transport system means a system, other than a railway or tramway, where the
vehicles operating on it are guided by means external to the vehicles (whether or not the vehicles are
also capable of being operated in some other way). The term therefore includes monorails and
airport transit systems.
Note: Trolleybuses are excluded because they are not in any circumstances guided externally, and funiculars are
not included because they fall under the definitions of railway or tramway.
People terms
People means workers on the railway, passengers, emergency services personnel, people on
18
business, level crossing users and trespassers (those who are on railway property when they have no
right to be there) on the railway.
There are four types of people:
(a) Workers means staff and contractors directly employed on the railway (including the train
crew, station staff, signalling staff etc) and contractors employed in the supply industries,
maintenance facilities and disposal organisations. The workers may be employed at a fixed
location or move about the railway.
(b) Passenger means any person who is on railway property and is travelling, or intends to travel,
or has recently completed travelling on the railway. Consideration should be given to a wide
range of passenger characteristics and classifications, for example:
Passengers may be on the station premises (waiting to purchase a ticket, waiting on the
platform etc) or on a train.
(c) People on business means people who:
(d) Level crossing users means people crossing the railway on or at a level crossing. This includes
pedestrians, horse-riders and occupants of road and agricultural vehicles.
Infrastructure terms
Infrastructure means works, plant and equipment used for the operation of a railway including its
permanent way, and plant and equipment used for signalling or exclusively for supplying electricity for
operational purposes to the railway, but it does not include a station. It refers to track, structures
supporting it, signalling, and fixed electrical plant such as feeders, switchgear, sub-stations and the like.
Station terms
Station means a railway passenger station or terminal, but does not include any permanent way or
plant used for signalling or exclusively for supplying electricity for operational purposes to the
19
railway. For tramways, station is used to include a tramstop or platform. A station includes a halt,
terminal station and a station complex with or without retail units. Station does not include areas
associated with station premises, such as car parks, which lie outside those premises.
Sub-surface station means a station of which more than half of any one platform is within a
tunnel or under a building.
Train terms
Train means any vehicle or combination of vehicles which run on the railway. Therefore, a train
may consist of a single vehicle or a number of vehicles coupled together including any locomotives
or power units. A train may be composed of one or more vehicles and vehicle inter-connections.
These can be passenger and freight, also maintenance and construction, vehicles. It also includes
on-track machines, engineers trolleys, cranes and other plant while operating on a railway
(commonly referred to as on-track plant or machines). For tramways train means a tramcar or two
or more tramcars coupled together and includes non-passenger vehicles.
Safety terms
Foreseeable means that which is likely or possible.
Hazard means a situation with the potential to cause harm including human injury, damage to
property, plant or equipment, damage to the environment, or economic loss.
Risk means the chance of something adverse happening and its severity. It is the combination of
the probability, or frequency, of the occurrence of a defined hazard and the magnitude of the
consequences of the occurrence.
Safety means the freedom from unacceptable risks of personal harm, ie the avoidance of accidents
and incidents.
20
Degraded conditions means the state of the part of the railway system when it continues to
operate in a restricted manner due to the failure of one or more components.
Abnormal conditions means extreme loading on a part of the railway system. For example, this
may be the result of extended delays on one part of the service impinging on another.
Emergency situation means a current unforeseen or unplanned event which has life threatening or
extreme loss implications and requires immediate attention, eg a fire.
FURTHER INFORMATION
HSE priced and free publications are available by mail order from HSE Books, PO Box 1999,
Sudbury, Suffolk CO10 2WA Tel: 01787 881165 Fax: 01787 313995 Website: www.hsebooks.co.uk
(HSE priced publications are also available from bookshops and free leaflets can be downloaded
from HSEs website: www.hse.gov.uk.)
For information about health and safety ring HSEs Infoline Tel: 08701 545500 Fax: 02920 859260
e-mail: hseinformationservices@natbrit.com or write to HSE Information Services, Caerphilly
Business Park, Caerphilly CF83 3GG.
The Stationery Office publications are available from: The Stationery Office, PO Box 29, Norwich
NR3 1GN Tel: 0870 600 5522 Fax: 0870 600 5533 e-mail: customer.services@tso.co.uk Website:
www.tso.co.uk (They are also available from bookshops.)
This document contains notes on good practice which are not compulsory but which you may
find helpful in considering what you need to do.
Crown copyright This publication may be freely reproduced, except for advertising, endorsement
or commercial purposes. First published 7/96. Web version published 2005.
Please acknowledge the source as HSE.
01/05
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