CSeal - DBBV Catalogue PDF

Netherlands
North
America
Europe
Asia
Africa
South
America
Austrialia
Double Block and

Bleed Dual Expanding
Plug Valve
Norwegian distributor: Haakon Ellingsen AS

renga 8, N-1340 Skui | P.O. Box 184, N-1309 Rud
Phone + 47 67151200 | Fax +47 67151201
post@ellingsen.biz | www.ellingsen.biz
E X E C U T I ONS DB B V
Standard Execution
Part no.
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
20
21
23
30
31
32
33
34
35
36
37
40
41
42
43
44
45
46
47
48
49
56
81
82
83
84
91
93
01
Description
Body
Lower plate
Upper plate
Plug
Slip
Seat seal
Stem
Yoke
Adjusting bushing
Gland
Back seat
Gland flange
Helix trunnion
Helix trunnion fixing plate
Roll pin
Stem pin
Gasket
Packing
Name plate
Body nut
Body / lower plate stud
Body / upper plate stud
Gland stud
Upper plate / yoke stud
Gland nut
Upper plate / yoke nut
Key
Stem nut
Top flange
Handwheel
Bolt
Washer
Nut
Protection pipe
Position indicator
Bearing plate
Bearing
Nut
Drain plug
Lifting lug
Grease nipple
Automatic body bleed
ABB detection ring
Setscrew
F E AT U RE S DB B V
Features Control Seal Double Block and Bleed Valves

Friction Free
An important aspect of a valve is the sealing mechanism. Almost all valves, like standard Ball, Gate and Butterfly
valves have their sealing mechanism based upon shear force, friction and tearing. The Control Seal sealing
mechanism is based upon a radial movement only. The sealing is not liable to shear, friction or tearing. This
means no abrasion on the seal and compared to other type of valves, results into an exceptional long lifetime.
Double Block and Bleed
Control Seal valves have a double block and bleed function up and downstream. Normally this can only be
achieved by using two (2) valves and a spool piece with a drain valve. The use of a Control Seal Double Block
and Bleed Valve will safe cost, space and maintenance for a long period.
In-Line Maintenance and Service
As the Control Seal valve is designed for easy and low cost maintenance Stem packings can be adjusted
while the valve is in service. All valves are executed with a back seat. Bottom and top entry is possible while the
valve is inline. No special tools are required.
Non-Slam
The self-locking operate mechanism on all Control Seal valves, provides that the closing member (plug)
cannot rotate due to line forces. Therefore there is no danger of line slam, shock or injury of personnel.
Fire Safe
The Control Seal valves have been Fire safe tested by independent laboratories and has passed the test to
BS 6755 part 2 and API 6FA succesfully. These tests have been wittnessed by Lloyds on several valves.
Advantages of the Control Seal Design.
Friction free opening and closing, increasing the lifetime of the valve.
Corrosion and wear resistant materials are used on the closure members.
Bottom and top access for inline inspection and maintenance.
Adjustable stem packing while the valve is in service.
All valves are executed with a backseat, which gives the possibility to renew stem packing under pressure.
Non lubricated seal.
Pressure independent sealing.
No coupling cam in the stem construction.
Topworks according to ISO 5210
Optional Valve Executions
Control Seal valves can be supplied in a variety of materials and are also available in accordance with DIN
standards.
Stem extensions and gas column for cryogenic service
Control Seal Double Block and Bleed Valves can be supplied with various types of Viton, which depends
on the medium.
For remote controll electrical, pneumatic and hydraulic actuators can be installed.
Double Block & Bleed Valve Applications
Double Block & Bleed expanding plug Valves are often used in the following applications:
Fiscal metering systems for gas and oil
Ship and truck loading services
Tank storage
Transport pipeline services
Clean hydrocarbon services
Aviation fuel services
MTBE services
02
HOW IT WORKS
Opening and Closing Sequence DBBV

1. Open
Valve fully open. Seating slips are protected
from flow path.
4. Double Block and Bleed

Valve seated.
Resilient seals have been compressed.
Resilient seals cannot be damaged by
operator over-torque. Double block and bleed
function can be tested by opening the bleed
valve.
2. Start to close
Plug is rotating. There is no contact between
body and seating slips.
5. Start to Open
Valve starts opening.
Plug moving up, retracting slips from the body
seats. Strong dovetail and stems retract the
slips. Plug is kept centred in body by top and
bottom bushings.
3. Expanding
Plug / slips have rotated 90. Plug starts
expanding
slips.
Slips
only
move
perpendicular to body seats. Plug / slip
assembly is kept centred in body by top and
bottom bushings.
6. Slips retracted
Slips have been retracted prior to rotation.
(Further workings as figure 1 and 2 in reversed
order).
03
B L E E D S Y S T E MS
BLEED SYSTEMS FOR DBBV

Automatic Body Bleed (ABB)
The Control Seal Double Block and Bleed
Valve automatic body bleed is actuated when
the valve is closed. As an option the isolating
valve can be provided with lock open to avoid
any human error.
Caution: When the Double Block and Bleed
Valve comes to its closed position, a cam
opens the Automatic Bleed Valve allowing fluid
to escape. As the valve reaches its fully closed
position, the spurting liquid should cease,
showing positive verification of double seating.
A proper drain system is required as spilled
liquid could be hazardous.
Manual Bleed Valve with Gauge

(MVB-G)
A manual bleed valve connected with gauge
can be provided when emission is undesirable.
The gauge will indicate the cavity pressure and
the seal tightness.
Note: Body pressure
can be increased due to
thermal effects, which
can indicate false
leakage.
Manual Bleed Valve (MBV)
Bleed valve for manual operation. The Control
Seal Double Block and Bleed Valve must
always be bleeded in closed position. The MBV
is the most simple bleed system.
Thermal Relief Upstream with Gauge

(TRU-G)
To avoid body pressure due to thermal
Manual Bleed & Thermal Relief (MBTR)
expansion, a relief valve with gauge can be

provided. This means no emission to the
atmosphere and no sump system is required.
Relief always set on 25 psi.
This principle is the same as that of the TRU,
Thermal Relief Upstream (TRU)

With this system on the Control Seal Double
Block and Bleed Valve, the thermal relief valve
releases the overpressure from the
body cavity which may be caused by thermal
expansion. The system releases from the body
cavity to the upstream side of the valve.
however with the possibility to check the integrity of the Double Block and Bleed Valve
manually.
Note: The relief valve is set to open at 25 psi
on all valves regardless of their working pressure. With the Control Seal Double
Block and Bleed Valve closed, the relief valve
will open at 25 psi above upstream pressure.
This system functions only when the Control
Seal DBBV is closed and the isolation valve is
open.
Caution: All automated Control Seal Double
Block and Bleed Valves require some form of
body pressure relief (TRU / MBTR / ABB /
MBV-G / TRU-G), otherwise the valve may be
difficult to open or may stick in closed position.
04
D I M E N SI ONA L DATA
Dimensional Data - ANSI Class 150 - Reduced Bore - DBBV
Handwheel Operated
Gearbox Operated
Size
B
HO
B
GO
B
AO
Bt
HO
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
216
770
579
370
203
745
557
345
229
813
613
370
266
1110
865
510
920
Bt
GO
Bt
AO
Actuator Operated
Weight
Cv
Value
[kg]
[GPM]
60
234
80
335
Bb
D**
X***
[mm]
[mm]
[mm]
[mm]
412
166
275
255
200
390
175
275
260
230
395
218
375
295
224
86
794
524
590
275
375
394
295
170
1472
292
1042
982
592
652
330
375
470
320
225
2430
10
330
1190
1060
633
981
379
450
532
330
270
2485
12
355
1396
1257
752
806
451
450
645
385
420
4938
14
381
1550
1390
828
880
510
450
730
396
520
6145
16
406
1600
1436
858
906
530
650
780
415
595
6939
18
864
1855
1645
1032
1070
575
650
885
620
1200
10631
20
914
2000
1672
1058
1075
598
850
1050
590
1250
11261
24
914
2293
1912
1172
1195
716
850
1245
710
1980
15163
30
1270*
2900
1895
1704
1960
997
1000
1750
946
4170
26090
36
1981*
4386
4386
2296
2296
2240
1500
2200
1150
4500
51183
Notes:
- Dimensions are reference only. Request certified
drawings when ordered
- HO only up to 6
- Weight = Given weights are valid for Carbon Steel
valves without operating device (bare stem).
05
* Manufacturer standard face to face dimensions

** D = Clearance to remove slips
*** X = Number of tapped holes per flange
Size
B
HO
B
GO
B
AO
Bt
HO
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
216
770
621
371
283
800
650
376
305
1053
810
492
403
1124
1109
878
515
Bt
GO
Bt
AO
Weight
Cv
Value
[kg]
[GPM]
54
234
88
335
295
177
701
465
340
246
1301
Bb
D**
[mm]
[mm]
[mm]
[mm]
454
167
275
295
200
460
190
375
320
230
580
230
375
390
883
603
275
500
X***
419
1297
1003
605
654
349
500
570
360
319
2430
10
457
1508
1218
755
810
408
650
725
420
529
3271
12
502
1824
1360
852
875
484
850
825
420
680
4938
14
762
1652
1350
1086
784
566
1000
622
440
848
6145
16
838
1910
1600
1304
995
605
1000
665
450
900
6939
18
914
2162
1850
1521
1209
641
1250
706
465
1859
10631
20
991
2338
1990
1662
1314
676
1250
744
620
3695
11261
24
1321
2544
2230
1803
1489
741
1500
815
780
6885
15872
Notes:
- HO only up to 6


06
Size
B
HO
B
GO
B
AO
Bt
HO
Bt
GO
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
292
647
550
333
356
752
652
420
432
1150
865
559
1330
1050
Bt
AO
Weight
Cv
Value
[mm]
[kg]
[GPM]
235
240
125
234
290
255
195
335
500
425
330
238
561
320
1000
545
385
420
1301
Bb
D**
[mm]
[mm]
[mm]
445
214
300
465
232
500
585
608
255
711
732
X***
660
1552
1266
865
849
417
1000
725
455
625
2403
10
787
1975
1510
1025
1017
492
1250
864
520
975
3271
12
838
2049
1750
1225
1350
524
1500
576
445
1225
4938
Notes:
07

F E AT U RE S DB B V
DBBV - ANSI Class 900 - DBBV

Double Block & Bleed expanding plug valve 900#
ControlSeal B.V. has recently designed, produced and tested a range of 900# Double Block & Bleed
expanding plug valves. The valves passed testing successfully and were supplied for service in metering
skids.
Dimensions and weights for the new 900# are available upon request.
Please find below a picture of a 3 Full Bore 900# DBBV
08
Dimensional Data - ANSI Class 150 - Full Bore - DBBV
Handwheel Operated
Gearbox Operated
Actuator Operated
Weight
Cv
Value
[mm]
[kg]
[GPM]
407
280
210
2070
470
325
277
4860
500
526
355
330
9000
650
546
365
350
16020
566
850
622
370
400
23400
605
1000
665
440
550
28800
1502
641
1000
706
450
600
39600
1549
2014
676
1250
744
465
1000
52200
1945
1553
2018
741
1250
815
620
1500
67500
3228
2420
2100
2730
828
1500
911
780
2300
100080
3557
2668
2350
3055
907
1500
998
1045
3500
131200
Size
B
HO
B
GO
B
AO
Bt
HO
Bt
GO
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
432
1060
795
489
534
1189
892
559
635
1232
924
10
788
1300
975
12
915
1656
14
864
1900
16
889
18
Bt
AO
Bb
D**
[mm]
[mm]
[mm]
635
370
300
726
428
300
654
850
478
676
878
524
1242
890
1157
1425
1095
1425
2097
2098
1156
1220
2525
1894
20
1220
2594
24
1397
30
1728
X***
Notes:
09

Dimensional Data - ANSI Class 300 - Full Bore - DBBV
Weight
Cv
Value
[mm]
[kg]
[GPM]
407
280
277
1980
470
325
365
4860
850
526
355
435
9000
524
850
576
365
640
15390
1448
566
1000
622
370
790
22500
1411
605
1000
665
440
900
27900
1304
1695
641
1250
706
450
955
37800
1872
1521
1977
676
1250
744
465
1950
50400
2703
2027
1662
2160
741
1500
815
620
3850
64800
2931
2198
1803
2344
826
1500
911
780
4400
91800
Size
B
HO
B
GO
B
AO
Bt
HO
Bt
GO
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
457
1030
772
460
559
1222
916
594
686
1532
1149
10
826
1797
12
965
14
864
16
Bt
AO
Bb
D**
[mm]
[mm]
[mm]
416
370
650
772
428
650
854
1110
478
1348
1073
1395
1880
1410
1114
1991
1494
1086
889
2245
1684
18
1220
2497
20
1220
24
1379
X***
Notes:


10
A P P L I CAT I ONS DB B V
Dual Expanding Double Block & Bleed Plug Valves

General Data
Design, Dimensions and Marking According to:
API specification 599
API specification 600
Construction:
3-piece construction, split body, top and bottom entry, trunnion mounted, antistatic design, seating slips
replacable through removable bottom plate,
reduced or full bore.
Characteristics:
Non contact, duel expanding, Double Block & Bleed Plug Valve
Face to Face Dimensions According to:
ANSI B16.10
Manufacturers standard
Flanged Connections According to:
ANSI B16.5 Raised Face smooth finish, stock finish or Ring Type Joint
MSS-SP-44 Raised Face smooth finish, stock finish or Ring Type Joint
Fire Safe Accoring to:
BS 6755 part 2 including AMD 6272 / 6712
API specification 6FA
Marking in Accordance with:
MSS-SP-25
European Directive PED 97/23/EC
API 6D
Optional Marking to client specification
Testing According to:
API 6D
API 598
BS 6755 part 1
Optional client specification
Operating Devices:
Handwheel
Gearbox
Actuator
Bottom Drain Plug:
Standard included
Optional:
ATEX Cat II 2 G/D
Control Seal Double Block & Bleed Valves in line
11
D E L I V ERY P ROGRA MME
Control Seal Delivery Programme
Double Block and Bleed Valves (DBBV)

Size: 1 up to and including 42
Class: 150# up to and including 900#
Rising Stem Ball Valve (RSBV)

Axial Flow Valve (AFV)

12
C E RT I FI CATE S
13
C E RT I FI CATE S
14
Control Seal B.V.

Sales, Engineering & Services Office:
Waardsedijk Oost 10-4, 3417XJ Montfoort, the Netherlands
Phone: +31 (0)348 474 315, Fax: +31 (0)348 474 238
Head Office & Manufacturing Facility:
Farmsumerweg 43, P.O. box 330, 9900AH Appingedam, the Netherlands
Phone: +31 (0)596 652 222, Fax : +31 (0)596 629 405
E-mail: sales@controlseal.nl
Website: http://www.controlseal.nl

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Netherlands

Double Block and

Norwegian distributor: Haakon Ellingsen AS

Features Control Seal Double Block and Bleed Valves

Opening and Closing Sequence DBBV

4. Double Block and Bleed

BLEED SYSTEMS FOR DBBV

Manual Bleed Valve with Gauge

Thermal Relief Upstream with Gauge

Manual Bleed & Thermal Relief (MBTR)

expansion, a relief valve with gauge can be

This principle is the same as that of the TRU,

Thermal Relief Upstream (TRU)

Dimensional Data - ANSI Class 150 - Reduced Bore - DBBV

* Manufacturer standard face to face dimensions

Dimensional Data - ANSI Class 300 - Reduced Bore - DBBV

* Manufacturer standard face to face dimensions

- Weight = Given weights are valid for Carbon Steel

Dimensional Data - ANSI Class 600 - Reduced Bore - DBBV

** D = Clearance to remove slips

DBBV - ANSI Class 900 - DBBV

Dimensional Data - ANSI Class 150 - Full Bore - DBBV

** D = Clearance to remove slips

Dimensional Data - ANSI Class 300 - Full Bore - DBBV

** D = Clearance to remove slips

- Weight = Given weights are valid for Carbon Steel

Dual Expanding Double Block & Bleed Plug Valves

Control Seal Double Block & Bleed Valves in line

D E L I V ERY P ROGRA MME

Control Seal Delivery Programme

Double Block and Bleed Valves (DBBV)

Rising Stem Ball Valve (RSBV)

Axial Flow Valve (AFV)

Control Seal B.V.

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