7500 V 541

Users Manual
7500
Operation/Maintenance
(Operacion y Mantencion)
And Parts List
PAXAR Systems Group

Manual Edition 5.41
18 July 2002
Manual Part Number 141398
Contents
Warranty Information
Limited Warranty on PAXAR 7500 .......................................................................................... 1

Parts ........................................................................................................................................... 1
Service ....................................................................................................................................... 1
Caution ...................................................................................................................................... 2
Specifications/Setup
Figure 1 - PAXAR 7500 Machine ............................................................................................. 2

PAXAR 7500 Specifications ..................................................................................................... 3
Figure 2 - PAXAR 7500 Unpacking and Temporary Set-Up Instructions ................................ 4
Operation/Maintenance (Operacion/Mantencion)
PAXAR Dri-Ink System ............................................................................................................ 5

Optional Accessories ................................................................................................................. 6
Locating and Moving the Machine ............................................................................................ 6
Caution ........................................................................................................................ 6
PAXAR Sistema O Modelo Tinta-Seca..................................................................................... 7
Accesorios Opcionales............................................................................................................... 7
Ubicacion y Movimiento de la Maquina ................................................................................... 7
Cautela Precaucion ................................................................................................................. 7
Operator Panels (Panel de Operacion) ...................................................................................... 9
Figure 3 - Control Panel (viewed from top) ................................................................ 9
Figura 3 - Panel de Control (vista de arriba) ............................................................... 9
Figure 4 - Operator Panel ............................................................................................ 9
Figura 4 - Panel de Operacion ..................................................................................... 9
Figure 5 - Setting the Counter ................................................................................... 11
Figura 5 - Preparaciones del Contador ...................................................................... 11
Setting Up To Print Labels ...................................................................................................... 11
(Preparacion Para Imprimir Las Etiquetas).............................................................................. 11
Figure 6 - Loading the Unwind ................................................................................. 11
Figura 6 - Cargando el Enrollador............................................................................. 11
Figure 7 - Setting the Tape Web Guides ................................................................... 11
Figura 7 - Preparando las Guias de la Cinta de Tela ................................................. 11
Figure 8A - Dri-Ink Threading Diagram ................................................................... 12
Figure 8B - Threading For One-Sided Printing ......................................................... 13
Figure 8C - Threading For Two-Sided Printing ........................................................ 13
Figure 8D - Setting the Printhead Temperature......................................................... 14
Figura 8D - Fijando la temperatura del cabezal......................................................... 15
Figure 9 - Aligning The Unwind With Machine ....................................................... 17
Figura 9 - Alineando el Enrollador con la Maquina .................................................. 17
Figure 10 - Feed and Auxiliary Roller Pressure ........................................................ 17
Figura 10 - Alimentacion y Rodillo de Presion Auxiliar........................................... 17
Figure 11 - Setting the Label Length......................................................................... 17
Figura 11 - Preparando el Largo de la Etiqueta ......................................................... 17
Figure 12 - Removing the Worktable ........................................................................ 19
Figura 12 - Removiendo la Pieza de Trabajo ............................................................ 19
Users Manual PAXAR 7500
Contents i
Figure 13 - Changing the Impression Pads................................................................ 19

Figura 13 - Cambiando la Placa de Impresion........................................................... 19
Figure 14 - Installing the Dir-Ink and Setting the Roll End Shut Off........................ 19
Figura 14 - Instalando los Rollos de Tinta Seca y Cerrando los Finales ................... 19
Figure 15 - Threading the Dri-Ink ............................................................................. 21
Figura 15 - Pasando la Tinta Seca ............................................................................. 21
Figure 16 - Setting the Length of Dri-Ink.................................................................. 21
Figura 16 - Ajustando el Largo de la Tinta Seca ....................................................... 21
Figure 17 - Setting the Print Pressure ........................................................................ 21
Figura 17 - Ajustando la Presion del Impreso ........................................................... 21
Figure 18 - Leveling the Head................................................................................... 23
Figura 18 - Anivelando la Cabeza ............................................................................. 23
Figure 19 - Installing the Printing Plates ................................................................... 23
Figura 19 - Instalando las Placas de Impreso ............................................................ 23
Figure 20 - Setting the Chase in Machine ................................................................. 25
Figura 20 - Instalando el Cincelador en la Maquina.................................................. 25
Figure 21 - Adjusting the Stacker.............................................................................. 25
Figura 21 - Ajustando el Recibidor de Etiqueta ........................................................ 25
Figure 22 - Setting the Stacker Outboard Side .......................................................... 25
Figura 22 - Ajustando el Lado de Afuera del Recibidor............................................ 25
Figure 23 - Setting the Cut Off.................................................................................. 27
Figura 23 - Ajustando el Cortador o Cuchillo ........................................................... 27
Setting The Position Of The Back Copy.................................................................................. 27
(Acomodando La Posicion De La Parte De Atras De La Etiqueta) ......................................... 27
Figure 24 - Registering the Back Copy ..................................................................... 27
Figura 24 - Inscribiendo la Etiqueta por Atras .......................................................... 27
Figure 25 - Adjusting the Motor Brake ..................................................................... 29
Figura 25 - Ajustando el Motor de Parada................................................................. 29
Mechanical Adjustments.......................................................................................................... 29
(Ajustes Mecanicos) ................................................................................................................ 29
Figure 26 - Adjusting the Unwind Dancer Arm (top view)....................................... 29
Figura 26 - Ajustando el Desarollador Brazo Danzante (visto de arriba).................. 29
Figure 27 - Tightening the Main Drive Chain ........................................................... 29
Figura 27 - Apretando la Cadena Principal ............................................................... 29
Figure 28 - Twisting the Printed Copy ...................................................................... 31
Figura 28 - Cuadrando la Copia de Grabado ............................................................. 31
Figure 29 - Knife Adjustments .................................................................................. 31
Figura 29 - Ajuste del Cuchillo ................................................................................. 31
Figure 30 - Electrical Components............................................................................ 32
Figura 30 - Componentes Electricos ......................................................................... 32
Lubrication (Lubricacion)
33
Lubrication PAXAR 7500 (Weekly 20-30 wt. Oil) ................................................................. 33

Lubricacion de PAXAR 7500 (Use Aceite Espesor 20 or 30 Semanalmente)......................... 33
Troubleshooting (Dificultades)
36
Electrical Troubleshooting Introduction .................................................................................. 36

Electrical Troubleshooting....................................................................................................... 36
Dificultades Electricas Presentacion........................................................................................ 39
Dificultades.............................................................................................................................. 39
Mechanical Troubleshooting ................................................................................................... 42
Problemas Macanicos .............................................................................................................. 44
Installing New Knife Blades (7500/8500) ............................................................................... 46
Instructions For Setting Unwind Brake (7500/8500/1500)...................................................... 47
Parts List
48
Replacement Parts Ordering .................................................................................................... 48

ii Contents
Figure 1 - Drive Assembly ........................................................................................ 49

Figure 2.1 - Unwind Assembly (7500) ...................................................................... 50
Figure 2.2 - Back Unwind Adjustment (7500) .......................................................... 51
Figure 3.1 - Tape Feed Assembly.............................................................................. 52
Figure 4 - Impression Assembly Part 1 .................................................................. 55
Figure 5 - Impression Assembly Part 2 ................................................................. 56
Figure 6 - Quick-Chase Assembly Model SG (Optional Acc.) ................................. 57
Figure 7.1 - Dri-Ink Feed Asembly .......................................................................... 58
Figure 7.2 - Dri-Ink Feed Assembly.......................................................................... 59
Figure 7.3 - Dri-Ink Feed Assembly.......................................................................... 60
Figure 8 - Knife Assembly ........................................................................................ 61
Figure 9 - Stacker Assembly ..................................................................................... 62
Figure 10 - Guard Switch Assembly ......................................................................... 63
Figure 11 - Butt Cut Knife Assembly (Optional) ..................................................... 64
Figure 12.1 - Twin-Trak Assembly (Optional).......................................................... 65
Figure 12.2 - Twin-Trak Web Guide Assembly (Optional) ...................................... 66
Figure 12.3 - Twin-Track Aux. Pressure Roller Assy (Optional) ............................ 66
Electrical Information
67
Electrical Components............................................................................................................. 68
7500 / SYSTEM75 Electrical Components ............................................................................. 69
Electrical Schematic ................................................................................................................ 70
Contents iii
Warranty Information
Limited Warranty on PAXAR 7500
PAXAR Systems Group, Division of PAXAR Corporation, extends this warranty to the
original purchaser of a PAXAR 7500 which is installed under normal conditions.
Parts
Parts found defective in material or workmanship will be replaced at no charge for a
period of one year following the machines shipment date. Parts damaged by
negligence, abuse, or normal wear are not covered. PAXAR 7500 parts classed as
normal wear items include rubber rollers, impression pads, and knife blades.
Service
Service to replace defective parts as defined above, shall be provided at no charge for a
period of six months following the shipment date.
When ordering machines and supplies in the U.S.A., reference all correspondence to the
address below.
PAXAR Corporation
One Wilcox Street
Sayre, Pa. 18840
Call:
1-800-96PAXAR or (570) 888-6641
Fax:
(570) 888-5230
For spare parts, requests for service or technical support
Paxar Service Group
170 Monarch Lane
Miamisburg, OH 45342
Call:
(800) 543-6650
Fax:
(937) 865-2092 for Warranty Parts
Fax:
(937) 865-2707 or (937) 865-6605 for Customer Parts Orders
For parts and service in other countries please contact your local PAXAR supplier.
PAXAR Apparel Identification Systems Group reserves the right to incorporate any
modifications or improvements in the machine system and machine specifications
which it considers necessary and does not assume any obligation to make said changes
in equipment previously sold.
Warranty Information 1
Caution
This machine uses high temperatures in the platen area which can cause burns to
the bare skin. It also has some pinch points. All of these areas have been well
guarded with electrical interlocks. It is recommended that the operator wear
gloves when working with the chases and that the safety features of the machine
are never altered.
PAXAR Systems Group reserves the right to incorporate any modifications or
improvements in machines and machine specification which it considers necessary
and does not assume any obligation to make said changes in equipment previously
sold.
Specifications/Setup
Figure 1 - PAXAR 7500 Machine
1 Top of shipping container (Bottom of machine bench).
2 Tri-wall carton (Install with door on bottom).
3 Base of shipping container (Table top of machine bench).
4 Table top extension (To be used when optional rewind is used).
2 Specifications/Setup
PAXAR 7500 Specifications

Maximum Label Size:
1-3/4 (44.45 mm) wide x 3-7/8 (98.5 mm) long
Maximum Imprint:
Right Side 1-5/8 (41.28 mm)

Front to Back x 3-1/2 (88.9 mm) Left to Right
Left Side 1-5/8 (41.28 mm)
Front to Back x 2-1/8 (54 mm) Left to Right
Maximum Dri-Ink Width:
3-1/2 (88.9 mm)
Minimum Dri-Ink Width:
5/8 (15.8 mm)
Label Printing Rate:
150 per min.
Machine Weight:
165 pounds (74.8 kg)
Shipping Weight:
215 pounds (97.52 kg)
Overall Dimensions:
Left-to-Right 34 (863.6 mm)

Front-to-Back 16-1/2 (419.1 mm)
Top-to-Bottom 14-1/2 (368.3 mm)
Electrical:
110V/60Hz/1Ph 20.0A Switchable Circuit

Breaker
220V/50Hz/60Hz/1Ph 15.0A Switchable Circuit
Breaker
Optional Equipment:
Tape Rewind
Type Chases:
1)
2)
3)
4)
for 1/16 (1.57 mm) etching

slotted for drop-in type
for dial-set wheels
combinations of any of the above
Specifications/Setup 3
Figure 2 - PAXAR 7500 Unpacking and Temporary Set-Up

Instructions
(3) Staples
To Be Removed
Remove Cover
Over Slot
Shipping Bands
Door
Pads
4 Specifications/Setup
1.
Cut all strapping bands from carton and discard.
2.
Remove top plywood cover and cardboard carton.
3.
Place the plywood top, shipping side down on the floor and level (this should be
done in the general location in which the machine will be operated).
4.
Remove the three (3) staples from the door in the cardboard carton (discard
staples).
5.
Insert the plastic door latch supplied in the tool kit into the pre-drilled hole in the
door and retain with the push-on spring washer.
6.
Set carton with door flap down over the lip on the plywood base (originally the
top).
7.
Leave the machine bolted to the plywood and set it on top of carton. Square carton
under plywood. (The four (4) plywood pads will set inside carton).
8.
Remove the remainder of the packing from the machine (check all packing for
tools and parts).
9.
Remove the plastic covering the slot under the foil door before operating machine.
Operation/Maintenance
(Operacion/Mantencion)
PAXAR Dri-Ink System
The PAXAR Dri-Ink System was developed by PAXAR Corporation to give the
garment manufacturer the unique ability to print quality colorfast labels in-plant.
The PAXAR 7500, using PAXAR Dri-Ink and PAXAR Tapes, will print instant dry
labels ready to be sewn into garments. The label material is fed intermittently into the
machine from a roll. Each time the tape stops, the element image is transferred from
the dri-ink through heat and pressure to the label tape.
The labels can then either be cut off and stacked, ready to be boxed or sewn into
garments, or rewound on the optional tape rewind unit.
The machine incorporates the following features for ease of operation and to improve
the quality of print:
1.
Adjustable tape feed (3-7/8) max.
2.
Automatic tape-end shut-off switch (label tape and dri-ink).
3.
Straight cut-off and automatic stacker.
4.
Two-sided printing (to print both sides of label simultaneously).
5.
Six digit predetermined counter.
6.
Running adjustments for impression Dri-Ink feed, and cut-off register.
7.
Two dri-ink heating controls (independent).
8.
Prints 150 labels per minute.
9.
Standard 110V/60Hz/1Ph, 220V/50Hz/1Ph, or 220V/60Hz/1Ph electrical systems

and controls.
10. Micrometer positioning of back copy.
Operation/Maintenance (Operacion/Mantencion) 5
Optional Accessories
1.
Rewind unit.
2.
Non-reset continuous counter.
3.
Two or three level counter programming.
Locating and Moving the Machine

Locate the machine where it is accessible and near an outlet with the required voltage
and current carrying capacity (see PAXAR 7500 Specifications).
Caution
Care should be exercised while transferring the machine from the skid to the bench to
avoid damage to the unwind mechanism.
6 Operation/Maintenance (Operacion/Mantencion)
PAXAR Sistema O Modelo Tinta-Seca

La PAXAR, Sistema Tinta-Seca fue creada por PAXAR Corporation para darle a la
fabrica de vestmenta la optima calidad de imprimir una alta calidad de colorido en las
etiquetas en la misma fabrica.
La PAXAR 7500 Usando tinta-seca PAXAR y cintas PAXAR imprimira
instantaneamente etiquetas secas listas para ser cosidas a las prendas. El material de
etiquetas es alimentando interminentemente desde u rollo. Cada vez que la cinta para el
elemento de la imagen es transferido por calor y presion a la cinta de etiquetas. Las
etiquetas oueden ser cortadas y empacadas en cajas o cosidas a las prendas o
enrrolladas en una unidad de enrrollar pcional.
La maquina incorpora las siguientes caracteristicas para facil operacion y mejorar la
calidad de impremir.
1.
Alimentacion de la cinta ajustable (3-1/2 pulgadas maximo).
2.
Interructor de parada automatico al fin de la cinta (cinta de etiquetas y tinta seca).
3.
Cortadas a la medida y amontona automatcamente.
4.
Imprime por 2 lados. (Para imprimir los 2 lados simultaneamente).
5.
Contador de 3 digitos predeterminado.
6.
Unidad de alimentacion de tinta-seca variable. (Ajustable con la mano).
7.
2 Controles de temperatura de tinta-seca. (Independientes).
8.
Imprime 150 etiquetas por minuto.
9.
Estandar 110V/60Hz/1Ph, 220V/50Hz/1Ph, o 220V/60Hz/1Ph sistema electrico y

controles.
10. Posicion micro metrica de la placa de grabado.
Accesorios Opcionales
1.
Unidad de re-enrollar.
2.
Contador continuo sin parafa.
Ubicacion y Movimiento de la Maquina

Ubique la maquina cerca de un enchufe de voltage requerido. (Vea PAXAR 7500
especificaciones).
Cautela Precaucion
Debe emplearse precausion al transladar la maquina del carromato al meson para evitar
danos en el mecanismo el enrollos.
Figure 3
Figure 4
Operator Panels (Panel de Operacion)

Figure 3 - Control Panel (viewed from top)
1 Main Switchable Circuit Breaker (110V 20.0A, 220V 15.0A).
2 Left Heater Switch.
3 Right Heater Switch.
4 Right and Left Heat Controllers.
5 Cover plate for additional switches.
Figura 3 - Panel de Control (vista de arriba)

1 Circuito de Freno Intercambiable (110V 20.0 A, 220V 15.0A).
2 Interruptor de calentador izquierdo.
3 Interruptor de calentador derecho.
4 Cuadrante de temperatura izquierdo y derecho.
5 Plato Cubre los hoyos donde van montados los interruptores para accesorios
adicionales.
Figure 4 - Operator Panel

1 Counter factory set to count down for each label and stop machine at zero.
2 Counter Reset push to reset counter to preset number.
3 Start Button push to start machine and also use to jog machine when any guard is
open.
4 Stop Button must be held in a moment to stop machine so as to allow machine to
time out and not stop on impression.
Figura 4 - Panel de Operacion

1 Contador Disenado para contar cada etiqueta y parar la maquina cuando lleg e a
cero.
2 Indicador del Contador Aprete el boton contador para conseguir el numero
deseado.
3 Boton de Arranque Aprete para empezar la maquina y tambien use (Jog Machine)
movimientos de empuje de empuje de la maquina cuando cualquier seguridad este
abierta.
4 Interruptor de Parada Se debe aguantor un momento para parar la maquina y no
arruinar el impreso.
Figure 5
Stock Arbor
Lock Knob
Figure 6
A
A
Figure 7
Figure 5 - Setting the Counter

1 Counter This is factory-set to subtract one count for each label printed. It can be
field changed to count up.
2 Batch Setting Buttons The counter can be programmed to stop the machine at a
preset count. To program the preset press I and hold in. Then press the batch
setting button until the desired count shows in the window. Now press the reset
button to enter the count in the counter. This can be programmed while the
previous batch is being run. If operated this way, do not press reset as it will be
automatic at the end of batch.
3 Press level 1 Button to program batch quantity.
Figura 5 - Preparaciones del Contador

1 Contador Disenada para restar de uno en uno cada etiqueta impresa. Se puede
modificar para sumar. Instrucciones incluidas en la unidad.
2 Dial para Numeros Gire el dial para programar el numero de etiquetas deseado.
Apretando el boton de contador, volvera a repetirse el mismo numero.
Setting Up To Print Labels

(Preparacion Para Imprimir Las Etiquetas)
Figure 6 - Loading the Unwind
Place a roll of label tape on the stock arbor and tighten the locking knob securely. It
must be tight enough that the roll cannot turn without turning the backup disc.
Normally the tape rolls off the top clockwise. Thread the tape into the machine
according to the threading diagrams on page 13.
Figura 6 - Cargando el Enrollador

Coloque el rollo de cinta para etiquetas en el eje provisto y aprete el tornillo para
asegurar la cinta. Debe estar suficientemente apretado para que el rollo de cinta no se
gire hacia atras. Normalmente el rollo gira hacia la derecha.
Figure 7 - Setting the Tape Web Guides

After threading the tape through the machine, adjust the web guides (A). These are
self-centering and should be snug against the tape edges.
Figura 7 - Preparando las Guias de la Cinta de Tela

Despues de pasar la cinta por la maquina, ajuste los guias de tala. (A) Estos se
acomodan solos y deben ajustados a los lados de la cinta.
Foil Guides
Tray
Print Head
Door
Lock
Dancer
Lower Bed
Pull Roller
Figure 8A - Dri-Ink Threading Diagram
Back Copy Roller
Figure 8B - Threading For One-Sided Printing
Figure 8C - Threading For Two-Sided Printing
Figure 8D - Setting the Printhead Temperature

FUJI HEAT CONTROL
This control is manufactured to perform many functions, but on your hot stamp
machine its only purpose is to control the printhead temperature. The following is an
explanation of the front panel and function keys necessary to program for your
operation:
1 The PV/SV key is used to alternate the two displays.
2 Is the PV lamp, showing that the display is indicating the PV temperature.
NOTE: The PV temperature is the actual printhead temperature.
3 Is the SV lamp. This indicates the set value of the pyrometer. It would be set at the
desired temperature for the printhead.
4 Is a green indicator lamp showing that the printhead is heating. It will begin to
blink when the PV temperature comes close to the SV temperature.
5 Is the display that indicates the printhead temperature in the PV mode.
6 Down key will scroll any digit flashing downward.
7 These keys are used to pulse the digit above them higher. The first pulse will start
the digit flashing and the second pulse will change it one number or each pulse.
Upon initial start-up in the morning, the pyrometer will indicate the P.V. temperature
until the PV/SV key is pushed. The display will then change to the SV temperature
setting.
To set the temperature, push the PV/SV key (1) until the SV lamp (3) is lit. Then press
the up arrow key under the digit you wish to change. The digit will begin to flash.
Keep pressing the arrow key until the desired digit shows. Each press of the key will
advance it one count. Repeat this process for each digit you wish to change. When all
digits are set to the desired value, press the Ent. (8) key.
The SEL key is only used to program the counter for other applications. Do not use it.
Should you accidentally press it, the display will show letters which are different
functions of the control. Should this happen, do not press the DATA key. Turning the
heat off and back on will correct the problem.
Figura 8D - Fijando la temperatura del cabezal

Este control es manufacturado para realizar muchas funciones. Lo siguiete le explica el
tablero frontal y las funciones principales necesarias a ajustar para su operacion.
1 La tecla PV/SV es usada para alternar los dos indicadores.
2 Es la pantalla donde se indica la temperatura PV. Nota: La temperatura PV es
actualmente la temperatura del cabezal.
3 Es la pantalla SV. Esta indica el valor al que el pirometro debe ser colocado. Este
debe ser colocado a la temperatura deceada para el cabezal.
4 Es un indicador verde, el cual muestra que el cabezal se esta calentando.
5 Es el indicador que muestra que la temperatura del cabezal esta en PV.
6 La tecla de abajo rotara cualquier digito hacia abajo.
7 Estas teclas son usadas para pulsar el siguiente digito con direccion ascendente. Al
primer pulso el digito se pondra intermitente y al segundo pulso lo cambiara de
numero.
Al comienzo en la manana, el pirometro indicara la temperatura PV hasta que la tecla
PV/SV sea presionada. El indicador entonces cambiara a la temperatura SV colocada.
Para fijar la temperatura, presione la tecla PV/SV (1) hasta que la pantalla SV (3) se
alumbre luego presione la tecla con la flecha hacia arriba que se encuentra abajo del
numero que decea cambiar. El digito se pondra intermitente. Continue presionando la
flecha hasta que alcance el digito deceando. Cada presion en la tecla le advanzara un
numero. Repita esta proceso para cada digito que decee cambiar. Cuando todos los
digitos sean colocados en el valor deceado, presione la tecla ent. (8).
Adjusting Screw
Figure 9
B
Figure 10
A
D
B
Figure 11
Figure 9 - Aligning The Unwind With Machine

After the web guides have been adjusted against the tape, center the roll on the stock
arbor. This is done by turning the adjusting screw (A) until the tape on the roll lines up
with the tape in the web guides.
Figura 9 - Alineando el Enrollador con la Maquina

Despues que los guias de tela han sido ajustados contra la cinta, centre el rollo en el eje
provisto. Esto se hace girando el tornillo asegurador hasta que la cinta en el rollo quede
alineada con la cinta de los guias de tela.
Figure 10 - Feed and Auxiliary Roller Pressure

Tighten the Screw (A) and apply pressure to the top feed roller. Pressure on this roller
can be increased by moving the (B) stop nut on the screw. Set the tension on the
auxiliary feed (C) and lock with thumb screw (D). Avoid too much tension on this
roller.
Figura 10 - Alimentacion y Rodillo de Presion Auxiliar

Tornillo apretado (A) y aplique presion al rodillo de alimentacion de arriba. Presion en
este rodillo puede ser aumentada girando (B) la tuerca de paro en el tornillo. Ponga la
tension en el alimentador auxiliar (C) y asegure atornillando con el pulgar (D) evite
demasiada presion en este rodillo.
Figure 11 - Setting the Label Length

Set the label length by the adjustment under the top door. To set, loosen the lever (A)
and turn knob (B) until pointer (C) is at the desired label length on the scale (D). This
scale is marked in both inches and centimeters.
Figura 11 - Preparando el Largo de la Etiqueta

Prepare el largo de las etiquetas con el ajustador abajo de la puerta de arriba. Para
ajustar se afloja la palanca (A) y gira la perilla (B) hasta que el indicador (C) este al
largo deseado en la escala (D). Esta escala esta marcada en pulgadas y centimetros.
Figure 12
Figure 13
Figure 14
Figure 12 - Removing the Worktable

To install the worktable impression pad, remove the lower platen (A). To remove the
lower platen, jog the machine until the lower worktable is high enough to miss the driink guide rod (B). Turn the lock screw (C) one quarter turn and pull the platen out.
Figura 12 - Removiendo la Pieza de Trabajo

Para instalar la pieza de trabajo remueva la place de impresion del plato de abajo. (A)
Para remover el plato de abajo ponga (JOG) movimiento de empuje hasta que la pieza
de trabajo de abajo este alta suficiente para que no toque la varilla de guia de tinta seca.
(B) Gire el tornillo de seguridad. (C) de vuelta y tire el plato hacia afuera.
Figure 13 - Changing the Impression Pads

Install new impression pads (A) on the platen by removing the protective sheet from the
back and pressing the pad firmly to the platen. Be sure all dirt and adhesive has been
removed from the platen before installing the new pads. Reinstall the platen in the
machine and lock with the lock screw.
Figura 13 - Cambiando la Placa de Impresion

Instale la nueva placa de impresion (A) en el plato removiendo la hoja protectiva desde
la parte de atras y apretando la placa de impresion firmemente al plato. Asegure toda
suciedad y pegamento ha sido removido de el plato antes de poner la nueva hoja
protectiva. Re-instale la placa de impresion en la maquina y aprete el tornillo de
seguridad.
Figure 14 - Installing the Dir-Ink and Setting the Roll End Shut
Off
Install the rolls of dri-ink and set the guide plates (A) to align the ink with the image on
the print plate. Thread the ink over the guide bars (B) and under the dancer bar (C).
Thread the ink under the platen bar (D) and set all the guide washers (E). After
threading, reset the dancer by pulling the plastic lever (F) forward. This must be reset
each time the dancer trips causing the machine to stop.
Figura 14 - Instalando los Rollos de Tinta Seca y Cerrando los

Finales
Instale los rollos de tinta seca y ajuste los platos guia. (A) Para alinear la tinta con la
imagen en el plato de impreso. Pase la tinta sobre la barilla guia (B) y baje la barilla
danzante (C). Pase la tina bajo barilla del plato (D) y acomode todas las golillas guia
(E). Despues de pasar la tina re-ajuste el danzante tirando la palanca plastica (F) hacia
afuera. Esto debe ser re-ajustado cada vez que el danzante tropiece causando la parada
de la maquina.
Figure 15
Left Dri-Ink
Right Dri-Ink
Figure 16
Print Pressure Knob
Figure 17
Figure 15 - Threading the Dri-Ink

Using the tool (A) reach through the print stations and fish the dri-ink out and over the
feed roller (B) and the door latch bar (C). The front door can then be closed and the
dri-ink will automatically fall through and into the table.
NOTE: A design change has moved the Dri-Ink feed roller to the bottom of the
machine to improve the feed.
Figura 15 - Pasando la Tinta Seca

Usando una herramienta (A) alcance hasta el lugar del impreso y agarre la tinta seca
hacia afuera y sobre el rodillo de alimentacion (B) y la barilla que sus finales asegura la
puerta (C). La puerta de enfrente puede entonces ser serrada y automaticamente la tinta
seca caera en la mesa.
Figure 16 - Setting the Length of Dri-Ink

The length of feed for the dri-ink can be set by turning the knob on the fromt of the
machine. Turn clockwise to bring the images closer together or counter-clockwise to
spread the distance between images.
Figura 16 - Ajustando el Largo de la Tinta Seca

El largo de alimentacion de tinta seca puede ser ajustado dando vueltas la perilla de el
frente da la maquina. De vuelta hacia la derecha para colocar la imagen cerca para
espaciar la distancia entre imagenes.
Figure 17 - Setting the Print Pressure

Overall print pressure is applied by turning the knob on the front of the machine.
Clockwise rotation increases the pressure. Too much pressure causes small letters to
fill in and too little pressure will cause open spots in solid print.
Figura 17 - Ajustando la Presion del Impreso

La presion del impreso es aplicada dando vueltas la perilla de el frente de la maquina.
Rotacion hacia la derecha aumenta la presion. Tambien mucha presion es malo porque
llena la letra chica y poca presion causara manchas de tinta en el impreso.
Figure 18
Figure 19
Figure 18 - Leveling the Head

Spot leveling of the chase can be obtained by adjusting the jack screws on top. To
adjust a light spot in the print, loosen the lock nut (A) and turn the screw (B) clockwise
to increase pressure. There is an indicator mark on the screw and one full turn equals
.014 (.4 mm).
Caution
Do not lock the nut (A) tight as the screw (B) breaks very easily. When changing from
2 sided labels to one sided labels, the screws in the left station must be turned clockwise
turn to compensate for one thickness of label tape.
Figura 18 - Anivelando la Cabeza

El punto de nivelacion de el cincelado puede ser obtenido ajustando con el tornillo de
ajuste sobre la cabeza. Para un pequeno ajuste en el impreso desatornille la tuerca de
seguridad (A) y de vuelta el tornillo (B) hacia la derecha para aumentar presion. Hay
una marca en el tornillo que indica una vuelta completa e igual a 0.14 pulgadas o (.4
mm).
Precausion
No aprete la tuerca (A) tan apretada como el tornillo (B) que se quiebra facilmente.
Cuando se cambia de dos (2) lados impreso a uno (1), los tornillos del lado izquierdo
deben ser dados vuelta hacia la derecha vuelta.
Figure 19 - Installing the Printing Plates

Install etchings in the chases by turning the handle on the chase. This will loosen the
front clamp on the chase and the etching can be placed flat on the chase. Lock the
etching in place by tightening the handle.
Figura 19 - Instalando las Placas de Impreso

Para Instalar las placas de grabado en el cincelado, de vuelta la manilla del cincelado.
Esto aflojara la prensa de el frente del cincelado y el grabado puede ser puesto directo
en el cincelador. Asegure el grabado en el lugar apretando el mango.
Figure 20
D
C
Figures 21 & 22
Figure 20 - Setting the Chase in Machine

Install the chases in the machine by pressing the spring loaded levers (A) toward the
printhead and sliding the chase all the way to the stop screw (B). This screw is used to
adjust the print in and out on the label tape. One full turn equals 1/32 in. (.7 mm).
Figura 20 - Instalando el Cincelador en la Maquina

Para instalar el cincelador en la maquina presionando la palanca de resorte (A) hacia la
cabeza y deslice el cincelador hasta el tornillo de parada. (B) Este tornillo es usado
para ajustar el impreso en la cinta. Una vuelta completa es igula a 1/32 pulgadas (.7
mm).
Figure 21 - Adjusting the Stacker

Adjust the main stacker by loosing the screw (A) and moving the stacker until the back
of the stacker just misses the back edge of the label as it enters the stacker.
Figura 21 - Ajustando el Recibidor de Etiqueta

Ajuste el apilador soltando el tornillo y acomode el recibidor hasta que alcance a rosar
la parte de atras cuando la etiqueta cae al recibidor.
Figure 22 - Setting the Stacker Outboard Side

Loosen the two screws (C) and set the outboard stacker side (B) so that it is 1/8 wider
than the label. The platform (D) should be narrower than the label tape. Lock the label
stop (E) 1/8 out from the finished label.
Figura 22 - Ajustando el Lado de Afuera del Recibidor

Ajuste el lado de afuera del recibidor a 1/8 pulgada mas amplio que la etqueta, la
plataforma (A) debe ser mas estrecha que el rollo de cinta. Asegure el tornillo de la
pieza que sujeta las etiquetas.
Cut Off Asjust Knob
Figure 23
Figure 24
Figure 23 - Setting the Cut Off

To adjust the cut-off point on the finished label, turn the knob in the same direction the
cut has to move until the correct cut position is obtained.
NOTE: Photo may not match machine.
Figura 23 - Ajustando el Cortador o Cuchillo

Para ajustar el punto de cortada en la etiqueta, gire la perilla en la misma direccion que
va el impreso hasta que corte al tamano deseado.
Setting The Position Of The Back Copy

(Acomodando La Posicion De La Parte De Atras De La Etiqueta)
Figure 24 - Registering the Back Copy
To register the back copy, take a finished label from the stacker and turn it over
sideways so the right end stays the right end. Note which direction the image has to go
and how far. Now loosen the lock (A) and turn knob (B) so that lower roller moves in
the same direction as the copy has to go. Move the roller only the distance the copy
has to go. Re-lock the lock (A) and run enough labels for the back print to get into the
stacker before checking the adjustment.
Figura 24 - Inscribiendo la Etiqueta por Atras

Para imprimir la etiqueta por atras tome una etiqueta impresa por el frente, de la vuelta
de lado, asi el lado derecho queda al lado derecho. Fijese que direccion va la imagen de
grabado y mida distancia. Ahora desatornille el seguro (A) y de vuelta el tornillo (B)
asi el rollo de abajo se mueve en la misma direccion que va la imagen. Mueva el rollo
solo distancia donde va la imagen (hacia donde va la copia). Ahora asegure la tuerca
(A) y eche a andar la maquina con suficiente etiquetas para imprimir por atras y dejelas
que caigan al recibidor antes de revisar el ajustador.
C
A
Figure 25
D
E
B
Figure 26
Figure 27
Figure 25 - Adjusting the Motor Brake

Excessive noise could make it necessary to adjust the clearance of the brake disc. To
do so, loosen the jam nut (A) and tighten the screw (B). Manually move the solenoid
(C) plunger and check for 11/32 of movement. (See Brake Bulletin).
Figura 25 - Ajustando el Motor de Parada

Demasiado ruido probablemente significa un ajuste al freno de disco. Para esto afloje
la tuerca de apretadura (A) y aprete el tornillo. (B) manualmente mueve el cilindro
celenoide (C) y ajuste a 11/32 pulgadas de movimiento. (Vea voletin de freno).
Mechanical Adjustments
(Ajustes Mecanicos)
Figure 26 - Adjusting the Unwind Dancer Arm (top view)
The dancer arm (A) can be adjusted to operate closer or farther from the machine by
loosening the lock nut (B) and adjusting the screw (C). Turning the screw (C)
clockwise will allow the dancer arm (A) to operate farther from the machine. Turning
screw (D) clockwise will increase the spring pressure on the Caliper Brake (E).
Figura 26 - Ajustando el Desarollador Brazo Danzante (visto

de arriba)
El brazo danzante (A) puede ser ajustado operando desde cerca o lejos de la maquina
soltando la tuerca de seguridad (B) y ajustando el tornillo (C). Gire el tornillo (C) hacia
la derecha y le permitira al brazo danzante (A) operar mas alejado de la maquina. Gire
el tornillo (D) hacia la derecha, aumentara la presion del resorte en el freno.
Figure 27 - Tightening the Main Drive Chain

To tighten, both the back guard and the dri-ink tray guard must be removed from the
machine. Loosen screw (A) and turn the eccentric axle (B) on the idler sprocket (C) to
a lower position until the drive chain is tight. Retighten screw (A) securely.
Figura 27 - Apretando la Cadena Principal

Para apretar ambos: La cubierta de atras y la cubierta de la tinta deben ser removidos
de la maquina. Suelte tornillo (A) y de vueltas al eje excentrico (B) en la polea (C) a
una posicion mas baja hasta que la cadena este apretada. Aprete el tornillo (A)
firmemente.
B
B
A
D
A
D
Figure 28
Figure 29
Figure 28 - Twisting the Printed Copy

Occasionally it may be necessary to square the copy on the label. Loosen the screws
(A) and (B) on the side which needs adjusting. With the chase handle (C), twist the
entire mount plate (D) to parallel the copy with the edge of the label tape. Retighten the
screws before running machine.
Figura 28 - Cuadrando la Copia de Grabado

Ocacionalmente puede ser necesario cuadrar la copia en la etiqueta. Suelte los tornillos
(A y B) en el lado que necesite ajuste. Con la manilla (C) cuadre el plato (D) paralelo a
la copia con la orilla de la cinta de etiqueta. Aprete los tornillos antes de hacer partir la
maquina.
Figure 29 - Knife Adjustments

The shear pressure of the cutting blades can be increased by loosening the lock nut (A)
and turning the screw (B) which will collapse the bellville washers (C).
Caution
Do not turn screw (B) more than 1/12th turn and do not over torque nut A. The
threads will strip very easily.
The knife can be squared by loosening the screws in the block at point (D) and moving
the unit in the clearance of the holes.
Figura 29 - Ajuste del Cuchillo

La presion del corte del cuchillo cortador puede ser aumentada soltando la tuerca de
seguridad (A) y dando vueltas el tornillo (B) el cual hundira la arandela de campana.
Precaucion
No gire el tornillo (B) mas de 1/12 de vuelta o no sobre-aprete tuerca (A) las
roscas se romperan facilmente.
El cuchillo puede ser cuadrado soltando los tornillos en el bloke al punto (D) y
moviendo la unidad en la abertura de los huecos.
A
C
B
F
Figure 30
Figure 30 - Electrical Components

A pyrometer
B pyrometer relay
C main motor relay
D guard interlock micro-switch
E counter plus micro-switch
F time out micro-switch
Figura 30 - Componentes Electricos

A Tabla Pirometro pc. (table de temperatura)
B Pirometro Transmisor
C Transmisor del motor principal
D Engranado cubierto del interruptor de mercurio
E Contador de pulsasion del micro-interruptor
F Periodo de descanso del micro-interruptor
Lubrication (Lubricacion)
Lubrication PAXAR 7500 (Weekly 20-30 wt. Oil)
PAXAR uses only pre-lubricated bushings and ball bearings in its equipment and
should give many years service even without preventive lubrication. It is suggested that
whenever guards are removed for various reasons the machine is lubricated before the
guards replacement.
Lubricacion de PAXAR 7500 (Use Aceite Espesor 20 or 30

Semanalmente)
PAXAR usa solamente partes pre-lubricadas y rodamientos en su equipo, que dara
muchos anos de servicio incluso sin preventiva lubricacion. Se sugiere que siempre que
se remuevan losseguros por diversa razon la maquina sea lubricada antes de volver a
poner los seguros.
Item A
2. Worktable guide blocks
Item B
3. Pivot Points Holding the tape

and dir-ink feed length
adjusting mechanisms
Item C
4. One-way clutches on the dirink feed length adjustment

mechanisms
1. Main tape feed pressure roll
Item D
1. Cinta principal de alimentacion

del rollo de presion.
A.
2. Pieza de trabajo guias de

tabla.
B.
3. Puntos eje sosteniendo cinta y

tinta seca de adjuste del
alimentador
C.
4. Empuje de una direccion del

alimentador de tinta seca;
ajustadores mecanicos.
D.
Lubrication (Lubricacion) 33
1. Main feed drive link, top and

bottom pivot points
Item A
2. Gear on feed length
Item B
1. Alimentador principal de
eslabon de empuje, puntos
eje arriba y abajo.
A.
2. Engranaje del alimentador.

B.
A
1. All six bed toggle link

bushings
Item A
2. Main drive chain-off gear

reducer
Item B
1. Las 6 bases de union del

ramaje.
A
Item C
3. Gear reducer-fill to level plug

on side of unit (semi-annually
90 wt. oil)
A.
2. Conductor principal de cadena

de engranaje reductor.
B.
3. Engranaje reduce llena el

nivel, tapon en el lado de la
unidad (cada 6 meses aceite
de espesor 90)
C.
1. Knife drive shaft
Item A
1. Eje del cuchillo.

A.
34 Lubrication (Lubricacion)
1. Joints on top knife blade

bracket
Item A
Item B
2. Top cut-off knife blade pivot

point
A
A
1. Montado de arriba del brazo

de hoja del cuchillo.
2. Hoja del cuchillo, de arriba,

punto eje.
A.
B.
A
1. Supply roll and rewind roll
dancers
1. Rollo danzantes: Surtidor de

rollo y enrollador.
Item A
A.
Lubrication (Lubricacion) 35
Troubleshooting (Dificultades)
Electrical Troubleshooting Introduction
ELECTRICAL TROUBLESHOOTING SHOULD BE PERFORMED BY
QUALIFIED MAINTENANCE PERSONNEL
A. POWER SHOULD BE DISCONNECTED FROM THE MACHINE AT ALL
TIMES WHEN IT IS NOT NEEDED FOR A PARTICULAR TEST.
B. Before performing any of the electrical troubleshooting, check all the wiring for
possible loose connections due to vibrations , etc., Power should be OFF. Check
components for breakage or burning, check for any blown fuses on the internal
fuse block.
C. The causes are listed in a sequence of probability. Perform the checks in the
sequence listed.
D. After making the last check listed, if the trouble has not been remedied a detailed
electrical check-out should be made.
Reference: PAXAR CORPORATION Wiring Diagram # 141196, pg. 57
Electrical Troubleshooting
NOTE: SEE ELECTRICAL TROUBLESHOOTING INTRODUCTION
Trouble
A. The machine will not start when
the motor START switch is
pressed.
36 Troubleshooting (Dificultades)
Probable Cause
Remedy
1.
No power to the machine
Check power source.
2.
Circuit breaker tripped
Reset the machine switchable circuit

breaker.
3.
Guard open
The front door, Plexiglas cover and

top door all have electrical interlocks.
Trouble
A. Machine cycles, but counter fails
to count.
B. Machine does not stop with the

work tables in the down position.
C. Machine starts, but will not stop

using either the stop switch or the
tape shut-off switch. Also will
not stop when counter is at zero,
but does stop when Plexiglas
guard is raised.
D. Machine runs continually only

when the motor ON switch is
pressed and held. Machine stops
when the ON switch is released.
Probable Cause
Remedy
1.
Count switch defective
Check for opening and closing action

of switch electrical circuit located
below the feed crank shaft.
2.
Counter defective
Replace with good unit.
1.
Timing switch improperly set

(never opens) Item B, figure 2,
page 33.
With power off, hand cycle the

machine and visually check the switch
movement. A click should be heard
as the switch follower falls onto the
flat surface of the cam located below
the main impression crank shaft
2.
Timing switch defective

of switch electrical circuit.
3.
Motor break not functioning
Check for braking action when the

motor is turned off.
1.
Timing switch improperly

positioned (never opens)
See Remedy C2
2.
Timing switch defective

of switch electrical circuit.
1.
Counter is counted out
Reset the counter.
2.
Dri-ink and tape end shut-off

switch open
Reset switch.
3.
Tape end shut-off switch

defective
Check for opening and closing of

switch electrical circuit.
4.
Counter defective
Set a number on the counter and then

check for continuity across the
counter contacts. In no continuity,
replace the counter.
Troubleshooting (Dificultades) 37
Trouble
E. Print head(s) do not heat:
indicator light on temperature
control until does not illuminate.
Probable Cause
Remedy
1.
No power to machine
Check power source.
2.
Wrong input voltage
Check power source for correct

voltage.
3.
Open thermocouple
Check that thermocouple does have

continuity. Replace if not.
CAUTION
Disconnect the thermocouple from the
heat control unit before making this
continuity test. Failure to do so will
result in damage to the pyrometer.
F. Temperature continually
increasing above the set point on
the control unit and the indicator
light is illuminated.
G. Printing head(s) do not heat, but

the control indicator light is
illuminated.
1.
Shorted thermocouple
Check for shorted thermocouple.
2.
Defective control unit
Replace with good unit.
1.
Burned out heaters
Check each heater for continuity.

Disconnect heater wires from circuit
for this test.
2.
Defective control unit
Replace.
Dificultades Electricas Presentacion

LAS DIFICULTADES ELECTRICAS DEBEN SER ARREGLADAS POR
PERSONAL DE MANTENCION DE LA MAQUINA.
A. ELECTRICIDAD DEBE SER DESCONECTADA DE LA MAQUINA.
B. Antes de revisar falla electrica, revise todos los cordones por desconeccion de
alguno de ellos. En caso de vibracion u otro motivo, apague el interruptor. Revise
si hay cordones quemados o cortados, check for any blown fuses on the internal
fuse block.
C. Revise causas de falla segun esta lista.
D. Despues de revisar la lista en el orden senalado, y no ha encontrado la falla, debe
ser hecho una detallada revision.
Vea: PAXAR CORPORATION. Diagrama Alambrado. (#141196, Pagina 57)
Dificultades
Problema
A. La maquina no parte cuando se
prende el interruptor.
B. Maquina trabaja, pero falla

contador.
Posible Causa
Remedio
1.
No electricidad en la maquina.
Revise caja de enchufe.
1.
Cortacircuitos desconectado
Encienda de nuevo el cortacircuitos

que viene con interruptor.
2.
Tapa de seguridad abierta
Un dispositivo electrico traba la

maquina si la puerta delantera, la tapa
de plexiglas o la puerta de arriba estan
abiertas.
1.
Defecto en el interruptor del

contador.
Revise por cortacircuito del

interruptor localizado bajo del eje
articulado alimintador.
2.
Boton de continuo imperfecto.
Revise interruptor de continuidad, es

un acordonado cerrado.
3.
Defecto en el contador.
Reemplace con uno nuevo.
Problema
C. Maquina no para con mesa de
trabajo hacia abajo.
D. Maquina parte, pero no parara

usando el interruptor de parada o
el interruptor de apague de la
cinta. Tampoco parara con el
contador a cero pero si cuando la
proteccion de vidrio es levantada.
E. Maquina trabaja continuamente

solo cuando el interruptor esta
encendido por sujeto.
Posible Causa
Remedio
1.
Interruptor de tiempo
impropiamente puesto.
Con la electricidad apagada, prenda y

apague el interruptor de escuchar el
golpecito de encendido y apagade.
Ponga la maquina en JOG y
asegurese que el eje rticulado esta
golpeando el microinterruptor. Revise
por accion de encendido y apagado de
interruptor; circuito electrico.
2.
Interruptor de tiempo
descompuesto.
3.
Motor de freno no funciona.
Revise por accion de frenar cuando el

motor este apagado.
1.
Interruptor de tiempo mal

instalado (no prende).
Vea C2.
2.
Interruptor de tiempo defectivo.
Revise accion de abrir y cerrar de

circuito electrico de interruptor.
1.
Contador no cuenta.
Recuente contador.
2.
Tinta seca y cinta cierre final

interruptor para.
Encienda interruptor.
3.
Interruptor defectivo, final de la

cinta, se para.
Revise por prende y apaga de circuito

electrico del interruptor.
4.
Contador defectivo.
Ponga un numero en el contador,

despues cheque por continuidad
atraves de los contactos del contador.
Si no tiene permanencia cambie el
contador.
5.
Proteccion engranada del

interruptor abre.
Revise para ver que el mercurio del

interruptor no este trabado, abierto.
Problema
F. Las cabezas de impreso no
calientan: la luz del indicador de
temperatura no enciende.
Posible Causa
Remedio
1.
No electricidad en la maquina.
Revise por electricidad.
2.
Voltage equivocado.
Revise por voltage.
3.
Medidor de temperatura abre.
Revise si medidor tiene continuidad o

cambielo.
PRECAUSION
Desconecte medidor de temperatura
de unidad de control de calor antes de
revision. Si no tiene cuidado resultara
que se dane el pirometro. (Medidor de
alta temperatura).
G. Temperatura sube continuamente

sorbe indicador en la unidad de
control y la luz esta encendida.
H. Cabezas de impreso no calientan,

pero el control indicador de luz
esta iluminado.
1.
Corto en el medidor.
Chequeelo.
2.
Defectivo control.
Repongalo.
1.
Calentador quemado.
Revise cada calentador por

continuidad. Desconecte alambres del
circuito para probarlo.
2.
Defectiva unidad de control.
Reemplacelo.
Mechanical Troubleshooting
Trouble
1.
2.
Print out of registration
Incomplete ink transfer
Probable Cause
Remedy
1.
Label tape tension
Check the unwind roll and make sure

the brake actuator dancer is working
properly. Also check the tape unwind
to be sure it is set inline.
2.
Improper threading
Be sure label tape is threaded

according to threading diagram.
3.
Lack of lubrication
Lubricate the journals of the top

rubber feed roller. Also lubricate the
gear on the tape feed mechanism.
4.
Lack of feed roller nip pressure
Tighten thumbscrew for roller nip by

moving hex nut back.
5.
Too much pressure on auxiliary

roller
Set auxiliary roller with only enough

pressure to hold tape against rubber.
1.
Print heat temperature
The print head temperature may be

too low to transfer the ink from the
dry ink to the label tape. Increase the
temperature.
2.
Print impression too low
Increase printing impression until

print improves.
3.
Bad impression pads
Mount new impression pads on the

printing bed.
4.
Bad plate
Install new plate.
5.
Too much dri-ink tension
Check tension rods for dirt build-up.

Check dri-ink threading diagram for
proper dir-ink threading.
6.
Bed not level
Relevel the heads to the printing bed.
Trouble
3.
4.
5.
Heavy ink coverage causing

blurry or fuzzy print
Cut-off registration
Loosely rewound rolls (optional

rewind)
Probable Cause
Remedy
1.
Temperature too high
Reset pyrometer to a lower

temperature and wait for temperature
to drop before starting machine.
2.
Pressure too high
Lower print head impression.
3.
Indented pressure pad
Install new impression pad on lower

bed.
1.
Stacker not in alignment
Move stacker until it is in line with

the label as it enters the stacker.
2.
Loose tape in auxiliary feed

rollers
Check for worn lower roller and be

sure top roller is resting on tape.
3.
Improper threading
See 1-2 above.
1.
Incorrect tension on the dancer

arm
Tighten the torsion spring on the

dancer arm.
2.
Roll not turning
Check that the micro switch which

starts the rewind motor is working
properly.
3.
Motor not turning
Be sure rewind unit is plugged into

main machine. Lubricate motor
bearings.
Problemas Macanicos
Problema
1.
2.
Impreso fuera de registracion
Debil traspaso de la cinta.
Probable Causa
Solucion
1.
Tension en la cinta de impreso.
Revise el rollo de cinta y asegurese

que el freno danzante este trabajando
bien. Tambien revise el desenrollador
de cinta que este alineado.
2.
Hilado inapropiado
Asegurese que la cinta de etiqueta este

hilada de acuerdo con diagrama.
3.
Falta de lubricacion
Lubrique los jornales de la goma,

arriba, rollo alimentador. Tambien
lubrique engranaje en el mecanismo
de cinta de alimento.
4.
Falta de presion del rollo de

alimento
Aprete tornillo de pulgar para apretar

el del rollo, moviendo tuerca exagonal
hacia atras.
5.
Demasiada presion en el rollo

auxiliar
Ponga el rollo auxiliar con solo

suficiente presion para sostener la
cinta contra la goma.
1.
Temperatura de impreso.
La temperatura de impreso puede

estar muy baja para traspasar la tinta
seca al impreso de la etiqueta. Suba la
temperatura.
2.
Impreso demasiado bajo.
Suba impresion de impreso hasta que

mejore.
3.
Mala placa de impresion.
Monte nuevas en la cama de impreso.
4.
Plato malo.
Instale nuevo.
5.
Mucha tension en la tinta seca.
Revise varilla de tension por limpieza.

Cheqee hilado de diagrama por
correcto hilado de tinta seca.
6.
Cama desnivelada.
Anivele las cabezas en la cama del

impresor.
Problema
3.
4.
5.
Mancha o borron en el impreso,

demasiada tinta.
Registro de la contadore.
Resorte de rollos sueltos (aprete

opcional).
Probable Causa
Solucion
1.
Temperatura en el impreso muy

alta.
Reajuste medidor de temperatura a

menos temperatura y espere que baje
antes de volver a empezar.
2.
Impresion de impreso muy alto.
Baje las cabezas impresion.
3.
Placa de impresion mellada.
Instale nuevas en la cama de abajo.
1.
Montado no alineado.
Mueva el montado hasta alinear con la

etiqueta en la entrada del montado.
2.
Cinta suelta en los rollos

alimentos auxiliares.
Revise por deterioro del rollo bajo y

asegurese del rollo de arriba descanse
en la cinta.
3.
Mal hilado.
Vea arriba 1 y 2.
1.
Tension incorrecta en el brazo

danzante.
Aprete del resorte en el brazo

danzante.
2.
Rollo no gira.
Revise que el micro-interruptor el cual

de partida al motor de desenrollo este
trabajando adecuadamente.
3.
Motor no gira.
Asegurese de que la unidad de

desenrollo este enchufada dentro en la
maquina. Lubrique rodamientos de
motor.
Installing New Knife Blades (7500/8500)

1. Unsnap drive link and remove 2 screws in squaring block to remove entire unit.
2. Remove both old blades from assembly.
3. Carefully inspect assembly observing the following important points:
A.
The hinge post for the lever on top must be mounted square and vertical with
the assembly.
B.
Bushings on the top lever should be tight (note some side play is permissible if
you dont lose motion).
C.
The pin which drives the tamper should be tight.
D.
The nylon washer between the top knife slide and the main frame is in place.
(Early machines used a bronze washer.) This should be replaced with the
nylon as it improves stability of the Top Knife.
E.
Check the slide of the unit. It should be so you can work it up and down in
your hands. If it is too tight or loose, it can be adjusted with the center
slide screw. (See manual pg. 28 fig.29)
4. Re-install blades making sure mounting

surfaces are clean and burr free.
NOTE: the blades have 2 cutting
edges and should be installed like
illustration. Tighten the moving blade
but leave the bottom stationary blade
loose.
3A
5. Close the knife blades unit the moving

blade is down over the stationary
blade.
6. Push the bottom blade (which has been
left loose) tight against the moving
knife and tighten the screw in the
bottom blade on the operator end only.
3B
3D
3E
7. Slide the moving blade open until it

escapes the bottom blade.
8. With a ball driver handle, tap the machine
end of the bottom (the screw on this
end should still be loose) knife blade
toward the moving knife. You should
not move this more than about .010
so hold your finger so you can feel its
movement. Lock the last screw in the
bottom blade.
9. If you have trouble with the cutting, check the tightness of the center slide screw. Also
check to see if the bottom blade is against the top blade or being held away by the
mounting screws. If this happens, you can shim the top knife out. This trick can also
be used to improve cutting without removal of the unit.
Instructions For Setting Unwind Brake (7500/8500/1500)

1.
Remove the core locking screw.
2.
Remove the Backer Disc by loosening the set screw in the tapered collar.
3.
The newest design has 3/16 thick Brake Pads. They are gray in color. The old
pads are only 1/8 thick and brown in color.
4.
If you have the old design and want to update, you also have to change the 3/8
screw, which the dancer clamps to. This has to be longer for the new design.
5.
To install the new pads, remove the outside pad holder by removing the -20
spring tension screw and the pivot screws.
6.
Install the new pads on the support arm and the brake pressure plate. Be sure to
keep them oil and dirt free.
7.
Check the brake disc for oil, grease, or dirt on it, also sometimes there is a burr on
the outside edge. This must be removed with a file.
Brake Pads
Spring Tension Screw
Unwind Support Arm
Brake Disc
Roll Backer Disc
Brake Acutation Screw

Dancer Arm
8.
Install the brake pressure plate with both new pads installed and the Brake disc in
place. Screw in the pivot screw until the pressure plate and the support arm are
parallel. Note: the nut under the pressure plate should be Loctitened on the screw
with a little play in the pressure plate. Do not move this nut.
9.
With this pressure plate set parallel with the support arm, screw in the spring
tension screw. This should not be tightened too tight. The pressure plate must be
allowed to move outward to release the brake.
10. Now screw in the Brake Actuation screw finger tight against the Brake pressure
plate. Do not push the pressure plate away.
11. Now put the dancer arm on the actuation screw. Lock the clamping screw with the
dancer roller all the way to the right. That is the roller that would be against the
Back copy adjusting screw. Be sure that the actuation screw does not turn.
12. Hook up the dancer arm spring.
13. At this point, the last adjustment is to turn the pivot screw in turn clockwise and
lock the nut against the support arm.
14. The machine should now run with the dancer arm in the center with no false
tripping. NOTE: The early 7500 machine used lighter springs for the pressure
plate and for the dancer arm. The correct pressure plate spring is a compression
spring. The Dancer spring is an extension spring.
Parts List
Replacement Parts Ordering
1.
Refer to illustration which includes the part.
2.
From the illustration for this group, find the index number of the part.
3.
Refer to the accompanying listing, go to the index number and find the part number
of the item.
4.
Be sure to give the Model number and Serial number of your machine when
ordering repair parts. Also give the part number and part description.
5.
For all electrical parts ordering, be sure to give the voltage and cycle of the
machine.
For spare parts, requests for service or technical support

Paxar Service Group
170 Monarch Lane
Miamisburg, OH 45342
Call:
(800) 543-6650
Fax:
(937) 865-2092 for Warranty Parts
Fax:
(937) 865-2707 or (937) 865-6605 for Customer Parts Orders
For parts and service in other countries please contact your local PAXAR supplier.
PAXAR Apparel Identification Systems Group reserves the right to incorporate any
modifications or improvements in the machine system and machine specifications
which it considers necessary and does not assume any obligation to make said changes
in equipment previously sold.
48 Parts List
Figure 1 - Drive Assembly

INDX
NO.
1
PART
NO.
142003K
142004K
990120
990145
292009
142013
142014
922017
142016
999127
990126
202018
142015
999008
402014
142002
502014
DESCRIPTION
QTY.
110V Motor/Brake Assy
1
220V Motor/Brake Assy
2
-20 x Cap Screw
5
3
Lock Washer
4
4A
3/16 x 1 Key
2
5
60Hz Drive Sprocket/SS
1
50Hz Drive Sprocket/SS
6
60Hz Idler Sprocket 1 14
1
50Hz Idler Sprocket 1 13
7
x 1 x 1 Bushing
1
8
-20 x 1 Cap Screw
1
9
Chain Tightener
1
10
# 41 Chain
1
11A
Bearing, R-12-FF
2
12A
Driven Sprocket 41-14/SS
1
13A
Crank Shaft
1
14
5/16 x x 1/8 Mounting
1
Washer
15A
990089
10-32 x B.H. Screw
4
16
141003
Right Side Frame
1
17
990122
-20 x Cap Screw
5
KEY: Index Numbers 1A are components of assembly A.
INDX
NO.
18
PART
NO.
144016
DESCRIPTION
Spacer Bushing
QTY.
1
19
20A
21
22
144093
142001
999133
142026
Feed Crank Assy

Crank Support Bearing
x 1 x 1/8 Bushing
Main Crank Head
1
1
1
1
23
990124
-20 x 1 Cap Screw
24
25
26
27
28
142027
990285
145085
145010
990144
Drive Pin
x .015 Shim Washer
Impression Toggle Assy
Long Toggle Pin
Washer
1
1
1
1
1
142090
Crank Support Assy
Parts List 49
Figure 2.1 - Unwind Assembly (7500)

INDX
NO.
1
2
3
4
5
6
7
8
9
10
11
*12
13
14
15
PART
NO.
143004K
143023
143018
990264
143026
990084
143024
990125
143027
990069
143007
143017
990055
143003
143001
DESCRIPTION
Unwind Tension Arm Kit
Sensor Link
Tape Roller Ass'y
3/8 Snap Ring
Sensor Plate Brkt
10-32 x 1 Cap Screw
Sensor Plate
-20 x 1 Cap Screw
Brake Pressure Spring
8-32 Hex Nut
Brake Pressure Plate
Brake Block
8-32 x 3/8 Flat Hd
Unwind Shaft
Brake Disc
QTY.
1
1
3
4
1
4
1
1
1
1
1
2
2
1
1
16
143002
Brake Disc Hub/SS
1
17
151190
Lever Ass'y
1
18
990103
10-32 Hex Nut
4
19
990232
5/16 x 3/8 Shld Bolt
1
20
990277
5/16 Belleville Washer
3
21
143012
Unwind Mounting Slide
1
22
990133
-20 x Flat Hd Soc
2
*Recommended Replacement Parts
50 Parts List
INDX
NO.
23
24
25
26
27
28
29
30
31
32
33
34
35A, B
36
37A
37B
38A, B
39A, B
40
41
A
B
PART
NO.
143005K
143008
143025
990261
990029
990052
990103
990226
143010
990127
143014
143006
990371
990094
143016
143020
105023K
990104
143009
DESCRIPTION
Unwind Support Brkt Kit
Brake Pressure Screw
Brake Tension Spring
3/16 Snap Ring
6-32 x " Flat Hd Screw
8-32 x Cap Screw
10-32 Hex Nut
5/16 x 1 Shld Bolt
Unwind Adj. Block
-20 x 2" Cap Screw
Roll Disc
Core Expander/SS
Collar/SS
10-32 x 3/16 Set Screw
Unwind Core 3
(143011 1 Core)
2 3/8 Unwind Core Stud
Impression Adj. Knob Kit
10-32 Nylock Nut
Split-Ring Kit Option
141330
141331
3 Core Assy
1 Core Assy Option
QTY.
1
1
1
1
3
2
1
1
1
1
1
1
4
4
1
1
1
1
2
Figure 2.2 - Back Unwind Adjustment (7500)

INDX
NO.
1
2
3
4
5
6
7
*8
9
10
11
12
13
PART
NO.
143021
143018
990264
990103
990261
990032
990037
921110
931139
143013K
921211
921313
143029
DESCRIPTION
Roller Axle
Tape Roller Assy
3/8 Snap Ring
10-32 Hex Nut
3/16 Snap Ring
6-32 x 1 Fillister Hd
# 6 Washer
Microswitch Cover
Time & Count Switch
Idler Roller Brkt Kit
Plexiglas Knob
10-32 x 1 Thumbscrew
Back Print Adj. Link
QTY.
1
4
7
1
1
2
2
1
1
1
1
1
1
INDX
NO.
14
15
16
17
PART
NO.
990370
153091
990084
990001
DESCRIPTION
3/16 Collar/SS
Lever Assy
10-32 x 1 Cap Screw
4-40 x 5/8 Cap Screw
QTY.
1
1
1
1
Parts List 51
Figure 3.1 - Tape Feed Assembly

INDX
PART
NO.
NO.
DESCRIPTION
QTY.
1A
154089
Roller Outboard Bearing
1
*2A
924019
Top Feed Roller
1
3A
144001
Roller Support Arm
1
4A
154088
Pressure Roller Hinge
1
5A
990016
4
6
990123
-20 x 1 Cap Screw
1
7
990120
-20 x Cap Screw
1
8
144007
Feed Roller/SS
1
9
990276
Hardened Washer
1
10
141004
Center Frame
1
11
144015
Roller Pressure Arm
1
12
990148
-20 Elastic Stop Nut
1
13
990081
10-32 x Cap Screw
2
14
990146
-20 Hex Nut
1
15
144038
Feed Cross Shaft
1
16
143018
Tape Roller Assy
1
52 Parts List
INDX
NO.
17
18
19
20
21B
22B
23B
24B
25B
26B
A
B
PART
NO.
990264
144006
144042
144052
144053
144004
407032
990066
144005
999106K
DESCRIPTION
3/8 Snap Ring
Aux. Roller Shaft
Aux. Feed Roller
-20 x 1 Thumb Screw
10-32 x 3/8 Thumb Screw
Aux. Roller Brkt.
Pressure Spring
8-32 x B.H. Screw
Aux. Pull Roller Axle
5/16 x x Bushing Kit
144094
144092
Feed Roller Assy

Aux. Pressure Roll Assy
QTY.
2
1
1
1
1
1
2
4
1
1

INDX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART
NO.
990058
105023
144029
990236
999106
990102
990103
990146
990274
990134
990371
923028
105025
154026
990299
154033
154027
990090
DESCRIPTION
8-32 x Set Screw
Impression Knob
Feed Anchor Mount
5/16 x Shld. Bolt
5/16 x x Bushing
# 10 Flat Washer
10-32 Hex Nut
-20 Hex Nut
Belleville Washer
-20 x 3/8 B.H. Screw
Collar
Adj. Poppet
Register Rod
Tape Pivot Brkt.
S Hook
Register Chain
Register Tie Brkt.
10-32 x 3/8 B.H. Screw
QTY.
1
1
1
1
1
1
3
1
3
1
1
1
1
1
2
1
1
5
INDX
NO.
19
20
21
22
23
24
25
26
27
28
29
30
PART
NO.
990051
154080
143021
143018
990264
923021
990082
990086
990081
145017
141004
144025
DESCRIPTION
Register Arm
Roller Axle
Tape Roller Assy
3/8 Snap Ring
10-32 x Cap Screw
10-32 x 1 Cap Screw
10-32 x Cap Screw
Left Platen Stop
Center Frame
Slide Sleeve
QTY.
1
1
1
1
1
1
1
1
4
2
1
2
Parts List 53

INDX
PART
NO.
NO.
DESCRIPTION
QTY
1
144099
Link Crank Assy
1
2A
990146
-20 Hex Nut
3
3
154008
Rod End Bushing
1
4A
990145
Lock Washer
2
5A
990125
-20 x 1 Cap Screw
1
6A
924028
Tape Rack Spacer
1
7A
144008K Feed Adj. Stand-off
1
8
990121
-20 x 5/8 Cap Screw
5
9A
144012
Tape Feed Lever
1
10
990058
8-32 x Set Screw
1
11A
105023
Impression Knob
1
12A
144031
Feed Indicator Blade
1
A
13
404009
Feed Pawl Adj. Staft
1
14A
990149
-20 x 1 Carriage Bolt
1
15A
923028
Adj. Popper
1
16A
144030
Feed Indicator Finger
1
17A
990153
-20 x Carriage Bolt
1
18A
144013
Tape Feed Lock
1
19A
990102
# 10 Flat Washer
1
20A
144034
Lock Knob
1
21
144007
Feed Roller/SS
1
54 Parts List
INDX
NO.
22
23B
24
25
26B
27B
28B
29B
30B
31
32
33
34
35
36
37
38A
A
B
PART
NO.
990374
144024K
144024K
999121
154015K
990144
990120
154017
990082
144032
111016
154046K
144006
144038
144042
990276
990273
DESCRIPTION
Collar
Lever Connector Link Kit
Feed Gear Clutch Kit
x x Bushing
Feed Gear Lever Kit
Flat Washer
-20 x Cap Screw
Feed Gear
# 25 Feed Chain
25 B 15 5/16 Sprocket/SS
25 B 30 Sprocket Kit
Aux. Roller Shaft
Feed Cross Shaft
Aux. Feed Roller/SS
Hardened Washer
# 10 Belleville Washer
144091
144089
Tape Feed Lever Assy

Outboard Stacker Assy
QTY
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
Figure 4 - Impression Assembly Part 1

INDX
NO.
1
2A, B
3
4A, B
PART
NO.
990051
144021K
990053
104039
DESCRIPTION
QTY.
8
Web Guide Brkt Kit
2
8-32 x Cap Screw
4
Web Guide Left
2 ea
(104040 Right)
5A, B 144020
Web Guide Shaft
2
6A, B 990003
4-40 x Cap Screw
2
7
145001
Platen Base
1
8
990053
8-32 x Cap Screw
1
9
144096
Shaft & Bracket Assy
1
10
990136
-20 x Set Screw
1
11
145004
Platen Guide
2
12
141003
Right Side Frame
1
13
145081
Knife Drive Link Assy
1
14
141002
Left Side Frame
1
15
990120
-20 x Cap Screw
4
16
145008
Impression Adj. Link
1
17
990103
10-32 x Hex Nut
1
18
923028
Adj. Poppet
1
19
406003
Adj. Shaft Brkt
2
20
155087
Eccentric Adj. Lever Assy
1
INDX
NO.
21
22
23
24
PART
NO.
990079
105025
990371
990274
DESCRIPTION
10-32 x Cap Screw
Eccentric Adj. Rod
Collar
Belleville Washer
25
26
27
28
29
30
31
32
33
34
990109
141216
105023
990058
145085
145011
990369
990293
145002
145010
10-32 x 1 B.H. Screw

Eccentric Guard
Impression Adj. Knob
8-32 x Set Screw
Impression Toggle
Short Toggle Pin
5/8 Collar
5/8 x .015 Shim
Main Impression Ecc.
Long Toggle Pin
A
B
144018
144019
Left Guide Assy

Right Guide Assy
QTY.
1
1
2
4
2
1
1
1
5
1
2
4
1
1
Parts List 55
C
E
B
A
Figure 5 - Impression Assembly Part 2

INDX
NO.
1C
2C
3
4C
5C
6C
7C
8C
9
10
PART
NO.
145020
990125
990172
990174
141007
990210
141006
141009
141002
141003
DESCRIPTION
Jack Screw
-20 x 1 Cap Screw
5/16-18 x 1 Cap Screw
5/16-18 x 2 Cap Screw
Tie Bar
7/16-14 Nut
Left Top Tie Plate
Right Top Tie Plate
Left Side Frame
Right Side Frame
QTY.
6
2
2
2
1
6
1
1
1
1
11
204027
Aux. Roll Pin
1
12
990264
3/8 Snap Ring
2
13
143018
Tape Roller Assy
1
14C
990125
-20 x 1 Set Screw
6
15C
990146
-20 Hex Nut
6
16D, E 143027
Brake Pressure Spring
4
17
990047
8-32 x 3/8 Nylok Screw
2
18D
145005
Left Platen Clamp
1
19E
145006
Right Platen Clamp
1
20D
145012
Left Heater Platen
1
21E
145013
Right Heater Platen
1
22D, E 925013
Top Platen Clip
2
23
141333
Chase Handle
2
24
990055
8-32 x 3/8 Socket F.H.
2
56 Parts List
INDX
NO.
25
26
27
28
29
30
31
32
33
34
PART
NO.
145017
925006
145019
925016
145016
925019
990021
145027
145007
990073
35D, E
36
37D, E
38
39
40D, E
41D, E
990051
990108
990072
925023
145021
990048
145024
DESCRIPTION
Left Platen Stop
Platen Stop
Left Top Platen
Special Top Platen
Plate Clamp
Plate Clamp
6/32 x Flat Head Screw
Impression Pad
Lower Platen
8-32 x B.H. Screw Alter Hd
10-32 x Truss Screw
8/32 x Socket Flat Head
Front Plate Clamp
Left Front Plate Clamp
8-32 x Nylok Screw
Clamp Insulator
A
B
C
D
E
145090
925091
141090
141586
141561
Left G2 Chase Assy

G2 Chase Assy
Tie Plate Assy
Heater Platen Assy
Heater Platen Assy
QTY.
1
1
1
1
1
1
4
1
1
1
4
2
2
1
1
2
2
Figure 6 - Quick-Chase Assembly Model SG (Optional Acc.)

INDX
PART
NO.
NO.
DESCRIPTION
QTY.
1
145012
Left Heater Platen
1
2
145050
Left Spacer Plate
1
3
145005
Left Platen Clamp
1
4
990048
8-32 x 5/8 Nylok Screw
2
5
143027
Brake Press Spring
4
6
145051
Left Platen Clamp
2
7
990051
8
8
145024
Clamp Insulator
2
9
990074
8-32 x 3/8 Nylok Set Screw
2
10A, B 925054
Chase Support
4
11A
145053
Left Basic Chase
1
12A, B 990016
8
13A
145023
Plate Clamp
2
14A, B 990021
6-32 x Flat Head Screw
8
A, B
15
925057
Special Washer
2
INDX
NO.
16A, B
17
18
19
20
21
22B
23B
PART
NO.
921359
925052
925051
145013
145006
925050
925053
925019
DESCRIPTION
Small Chase Handle
Rear Platen Clamp
Platen Clamp
Right Heater Platen
Right Platen Clamp
Spacer Plate
Basic Chase
Plate Clamp
A
B
145096
925093
B Etching Chase
B Etching Chase
QTY.
2
2
1
1
1
1
1
1
Parts List 57
Figure 7.1 - Dri-Ink Feed Asembly

INDX
PART
NO.
NO.
DESCRIPTION
QTY.
1A
156046
Bracket
2
2A
146051
Idler Roll Axle
1
A
3
156089
Rubber Roller
2
4A
989979
10-32 x 1 Set Screw
2
5A
990262
Snap Ring
2
6A
923021
Extension Spring
1
7A
146008
Roller Pressure Rod
1
8A
146090
Front Foil Guard
1
9A
990090
10-32 x 3/8 B.H. Screw
2
10
990403
Rivet
1
11
999093
1
12
146015
Left Hinge Brkt.
1
58 Parts List
INDX
NO.
13
14A
15A
16A
17A
PART
NO.
989974
928008
146052
990089
990264
DESCRIPTION
Stacker Slide Nut
Foil Stripper Plate
10-32 x B.H. Screw
3/8 Snap Ring
146099
Foil Door Assy
QTY.
2
2
1
2
2
Figure 7.2 - Dri-Ink Feed Assembly

INDX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART
NO.
990087
156033
141003
406012
990081
990280
990255
146015
105023
990058
144029
990050
990274
990371
146005
406019
143027
406010
406022
146009
999114
DESCRIPTION
10-32 x Cap Screw
Guard Chain
Right Side Frame
Pivot Slide Guide
10-32 x Cap Screw
3/8 x .015 Shim
3/16 x Dowel Pin
Hinge Bracket
Impression Knob
8-32 x Set Screw
Feed Anchor Mount
8-32 x Cap Screw
Belleville Washer
Collar
Adj. Rod
Pivot Pressure Pad
Brake Spring
Pivot Slide Stud
Pivot Slide
Feed Adj. Slide
3/8 x x 1/8 Bushing
QTY.
1
1
1
2
6
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
INDX
NO.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
PART
NO.
990184
990103
990299
146032
506041
156086
990264
141114
990146
927009
927037
999102
924023
990057
406008
990121
999118
102027
DESCRIPTION
5/16-24 Hex Nut
10-32 Hex Nut
S Hook
#25 Foil Chain
Foil Chain Spring
25-16 Sprocket Assy
3/8 Snap Ring
Micro Trip Rod
-20 Hex Nut
Steel Link Bushing
3/8 Rod End
x 3/8 x Bushing
Short Tape Feed Link
Lower Toggle Lever
-20 x 5/8 Cap Screw
x 5/8 x 1 Bushing
Crank Pin
QTY.
2
2
1
1
1
1
1
1
2
4
1
3
1
1
1
1
1
1
Parts List 59
Figure 7.3 - Dri-Ink Feed Assembly

INDX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART
NO.
990103
141002
989974
146018
146012
145025
407007
146015
926003
999115
146025
204047
156004
999108
141003
999010
146046
146034
156086
60 Parts List
DESCRIPTION
10-32 Hex Nut
Left Side Frame
Dri-Ink Guard Lock Stop
Dri-Ink Gurad Lock
Tie Bar
Drive Pin
Left Hinge Brkt.
Dri-Ink Web Guide
3/8 x 5/8 x 5/8 Bushing
Feed Roller Shaft
25-16 x 3/8 Sprocket
Right Feed Chain
3/8 x x Bushing
Right Side Frame
3/8 Clutch
Bushing (Harden)
Dancer Arm Spring
25-16 Sprocket Assy
QTY.
6
1
4
2
2
1
1
1
25
1
1
1
1
1
1
1
1
1
1
INDX
NO.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART
NO.
990264
141291
990065
146008
990080
146010
146016
206027
999102
990262
999093
146091
146024
146017
144039
989977
990079
156033
990087
DESCRIPTION
3/8 Snap Ring
Left Back Guard Assy
8-32 x 3/8 B.H. Screw
Dri-Ink Weave Rod
10-32 x 3/8 B.H. Screw
Dri-Ink Dancer Arm
Dri-Ink Dancer Rod
Dri-Ink Tray Divider
x 3/8 x Bushing
Snap Ring
Foil Roller Assy
Bottom Dri-Ink Shaft
Foil Stripper Plate
Static Brush
#10 Star Washer
10-32 x Cap Screw
Guard Chain
10-32 x Cap Screw
QTY.
1
1
5
3
4
2
2
4
1
2
1
1
1
1
1
2
1
1
2
Figure 8 - Knife Assembly

INDX
PART
NO.
NO.
DESCRIPTION
QTY.
1A
990226
5/16 x 1 Shld. Screw
1
*2A
990277
5/16 Belleville Washers
4
*3A
999107
5/16 x 3/4 x 1/16 Bushing
3
4
990147
1/4 - 28 Hex Nut
3
5A
147019K Lever Kit
1
6A
147026
Knife Clamp
1
A
7
147092
Knife Link Ass'y
1
8A
990120
1/4-20 x 1/2 Cap Screw
1
9A
147004
Knife Base
1
*10A 147001
Knife
2
11A
990051
2
12A
990081
2
13
990132
1/4-28 x Cap Screw
1
14
151004
Center Frame
1
15A
147005K Top Knife Brkt. Kit
1
16A
990050
2
17A
148003
Tamper Link
1
18A
148002
Tamper Guide Brkt.
1
19A
927021
Male Ball End
1
*20
927022
Female Ball End
2
21
107030
Knife Link Stud
1
INDX
NO.
22
23
24
25
26
27
28
29A
30A
31A
32A
33A
34A
35A
36
37
38
39A
40A
41A
A
PART
NO.
156024
990374
506005K
990083
147018
151003
990122
990232
990016
990015
148004
147006
990037
990146
927009
157003K
155010
147030
990047
148007
147091
DESCRIPTION
Shaft, Bottom foil
1/2" Collar/SS
Foil Drive Post Kit
Actuation Lever
Right Side Frame
1/4-20 x 3/4 Cap Screw
5/16 x 3/8 Shld Screw
Tamper
Knife Adj. Block
No. 6 Washer
1/4-20 Hex Nut
Steel Knife Link Bushing
Knife Drive Link Kit
Center Toggle Shaft
Knife Spacer
Stacker Extension
Knife Assy
QTY.
1
1
1
2
2
1
2
1
2
1
1
1
2
2
1
1
1
1
2
1
1
Parts List 61
Figure 9 - Stacker Assembly

INDX
NO.
1
2
3
4A
5
6
7A
PART
NO.
158001
921119
141139
927014
201220
990082
990089
8A
9A
10A
DESCRIPTION
Stacker Mount
Static Eliminator Probe
Plastic Wire Grommet
Special Nut
Ele. Door Stop
10-32 x 1/4 B.H. Screw
QTY.
1
1
1
1
1
1
2
928008
Stacker Side Lock Nut
2
990092
10-32 x 3/4 B.H. Screw
2
238011
Main Stacker Ass'y Kit
1
K
11A
928001
Stacker Base
1
12A
990124
1/4-20 x 1-1/4 Cap Screw
1
13A
928012
Spring
2
14A
990103
10-32 Hex Nuts
2
15A
928002
Wide Platform Shim
1
62 Parts List
INDX
NO.
16A
17A
18A
19
20A
21
22
PART
NO.
208091
990090
148005
928013
201455
141217
990019
23
990248
DESCRIPTION
Outboard Stacker Ass'y
10-32 x 3/8 B.H. Screw
Stacker Web Stop
Web Stop Thumb Screw
Actuator Return Spring
Plex. Guard
6-32 x 1/4 Button Head
Screw
x 5/8 Roll Pin
15
928003
Narrow Platform Shim
158092
Stacker Assy
QTY.
1
1
1
1
1
1
2
2
Figure 10 - Guard Switch Assembly

INDX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
NO.
143004K
143023
143024
931139
146087
990102
990267
146004
990247
146001
990261
146035
141209
921125
141207
141208
990260
990019
141219
141108
DESCRIPTION
Unwind Tension Arm Kit
Sensor Link
Sensor Plate
Time & Count Switch
Micro Lever Assy
# 10 Flat Washer
3/16 x 1 Roll Pin
Micro Trip Lever
1/8 x Roll Pin
Trip Lever Spring
3/16 Snap Ring
Dri-Ink Stripper Rod
Plexiglas Hinge Bar
Livit Switch Guard
Plexiglas Cover
Plexiglas Hinge
1/8 Snap Ring
6-32 x B.H. Screw
Plexiglas Sensor Link
Micro Switch Brkt.
QTY.
1
1
1
1
1
4
1
1
3
1
2
1
1
1
1
1
4
4
1
1
INDX
NO.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART
NO.
990004
141102
990146
141112
990403
990005
990032
990037
506041
141220K
506005K
146090
146011
990402
141206
990103
990087
990401
DESCRIPTION
4-40 x 5/8 Pan Hd. Screw
Ele. Panel Post
-20 Nut
Micro Switch Spring
3/16 x F.H. Rivet
4-40 Nut
6-32 x 1 Fillistr Hd Screw
# 6 Flat Washer
Foil Chain Spring
Switch Brkt. Kit
Foil Drive Post Kit
Front Foil Guard
Mercury Push Rod
3/16 Push Nut
Feed Anchor Guard
10-32 Hex Nut
10-32 x Cap Screw
3/16 x 3/8 Flat Hd. Rivet
QTY.
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
Parts List 63
Figure 11 - Butt Cut Knife Assembly (Optional)

INDX
PART
NO.
NO.
DESCRIPTION
QTY.
1A
990226
5/16 x 1 Shld. Screw
1
2A
990277
5/16 Belleville Washer
3
3A
999107
5/16 x x 1/16 Bushing
3
4A
990147
-28 Hex Nut
3
5A
147003
Lever Ass'y Butt Knife
1
6A
147026
Knife Clamp
1
7A
147092
Knife Link Ass'y
1
8A
990120
-20 x Cap Screw
1
A
9
147004
Knife Base
1
10A
147027
Knife
1
11A
989974
2
12
990087
10-32 x Cap Screw
2
13A
990123
-20 x 1 Cap Screw
2
14
141004
Center Frame
1
15A
147005K Top Knife Brkt. Kit
1
16A
990051
2
17A
147030
Knife Spacers
2
18A
990038
6-32 Hex Nut
2
64 Parts List
INDX
NO.
19A
20
21
22A
23A
24A
25A
26A
27A
28A
29A
PART
NO.
927021
927022
107030
990231
147006
990067
147028
147029
990018
990146
147034
DESCRIPTION
Male Ball End
Female Ball End
Knife Link Stud
5/16 x Shoulder Screw
Knife Adj. Block
# 8 Flat Washer
Butt Cut Stop
Top Knife Backer
6-32 x Cap Screw
-20 Hex Nut
Butt Cut Knife Spacer
147099
Butt Cut Knife Assy
QTY.
2
2
1
1
1
2
1
1
2
2
1
Figure 12.1 - Twin-Trak Assembly (Optional)

INDX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART
NO.
990121
153001
990125
143027
990083
990069
990103
143017
990055
143008
143002
143001
143003
153002K
153004K
143018
990264
990260
143025
990052
990261
DESCRIPTION
-20 x 5/8 Cap Screw
Twin-Track Unwind Ext.
-20 x 1 Cap Screw
10-32 x Cap Screw
8-32 Hex Nut
10-32 Hex Nut
Brake Block
8-32 x 5/8 F.H. Screw
Brake Disc Hub/SS
Brake Disc
Unwind Shaft
T.T. Unwind Brkt. Kit
T.T. Unwind Tension Arm
Tape Roller Assembly
3/8 Snap Ring
1/8 Snap Ring
8-32 x Cap Screw
3/16 Snap Ring
QTY.
6
1
1
1
1
2
2
2
2
1
1
1
1
1
1
4
4
7
1
2
1
INDX
NO.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART
NO.
153007
990067
153003K
143005
153008
990021
990242
153006
153009
990090
146034
999102
990102
990081
143007
990120
143097
DESCRIPTION
Long T.T. Sensor Link
# 8 Flat Washer
Twin-Track Turn Post Kit
Unwind Support Brkt.
Sensor Plate Extension
6-32 x F.H. Screw
1/8 x Roll Pin
Short T.T. Sensor Link
Twin-Track Sensor Plate
10-32 x 3/8 B.H. Screw
Altered Dancer Arm Spring
x 3/8 x Bushing
# 10 Flat Washer
10-32 x Cap Screw
Brake Pressure Plate
-20 x 1 Cap Screw
T.T. Tape Roller Assy
QTY.
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
4
1
Parts List 65
Figure 12.2 - Twin-Trak Web Guide Assembly (Optional)

INDX
NO.
1
2
3
PART
NO.
990090
990247
154018
DESCRIPTION
10-32 x 3/8 B.H. Screw
1/8 x Roll Pin
Center Web Guide
990051
QTY.
1
1
1
INDX
NO.
5
6
7
PART
NO.
990003
144021K
104039
144020
DESCRIPTION
4-40 x Cap Screw
Web Guide Bracket Kit
Web Guide Left
(104040) Right
Web Guide Shaft
QTY.
2
2
1 ea
1
Figure 12.3 - Twin-Track Aux. Pressure Roller Assy

(Optional)
INDX
NO
1A
2A
3A
4
5A
PART
NO.
144053
184003
990066
148019
407032
DESCRIPTION
10-32 x 3/8 Thumb Screw
Aux. Roller Bracket
8-32 x B.H. Screw
Stripper Stacker T.T.
Pressure Spring
QTY
2
1
4
1
2
KEY: Index Numbers 1C are components of assembly C.

66 Parts List
INDX
NO
6A
7A
8A
9
A
PART
NO.
990263
999028
184005
144044
154086
DESCRIPTION
5/16 Snap Ring
Roll Assembly
Aux Pull Roller Axle
T.T. Aux. Feed Roller
T.T. Aux. Pressure Roller
Assy
QTY
3
2
1
1
Electrical Information
Electrical Information 67
Electrical Components
68 Electrical Information
7500 / SYSTEM75 Electrical Components

INDEX
NO.
7500
110V
PART NO.
7500
220V
PART NO.
SYSTEM75
110V
PART NO.
SYSTEM75
220V
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
921143
101102
151103
141107
151107
990760
921131
101112
921117
921118
921119
101124
921139
990768
921125
990759
990762
104003K
921131
111007
-----990754
------
921143
101102
151104
141107
151107
990761
921131
101114
-----921120
921119
101124
921139
990768
921125
990755
331103
142004K
921131
111007
921136
990754
------
921143
101102
151103
141107
151107
990760
921131
101112
921117
921118
921119
101124
921139
990768
921125
990759
990762
142003K
921131
111007
-----990754
191120
921143
101102
151104
141107
151107
990761
921131
101114
-----921120
921119
101124
921139
990768
921125
990755
331103
142004K
921131
111007
921136
990754
191120
25
26
27
28
29
110001
990758
141103
990757
990707
110002
990669
141104
990668
171107
110001
990758
151103
990757
990707
110002
990669
151104
990668
171107
30
990757
990668
990758
990669
32
33
34
35
36
37
38
39
40
41
144098
191120
141110
------------------------------------
144098
191120
141110
------------------------------------
144098
191120
141110
931103
171107
101102
151142
990754
990765
990760
144098
191120
141110
931103
171107
101102
151143
990754
990759
990761
DESCRIPTION
QTY.
Fuji Heat Controller

Thermocouple Wire
Right Print Heater
Black Switch Cap (not illustrated)
Green Switch Cap (not illustrated)
Switch, Heater
Switch, Count/Cycle
Relay, DPDT
Plug
Static Power Unit
Static Elmiinator Probe
Single Preset Conter
Switch, End of Tape & Link
Terminal Block
Switch, Guard
Optional Rewind Fuse, F6
Switchable Circuit Breaker
Motor/Break Assy
Switch, Optional Rewind
Motor, Optional Rewind
Optional Rewind Transformer
Heat Controller Fuse, F4 F5
Switch, Optional Full Stacker
2
2
2
1
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
Optional Outboard Rewind

Right Heater Fuse, F3
Left Print Heater
Motor Fuse, F1
Solid State Relay
Left Heater Fuse, F2 All Fuse Types
250V Time Delay 110V 220V
7500
6.0A 3.0A
SYSTEM75
8.0A 5.0A
Anti-Wrap Switch Assemble
Switch, Guard
Switch, Start/Stop/Jog
Fuji Heat Controller
Relay 6A 240V
Thermocouple Wire
Hot Knife Heater
Heat Controller Fuse F7
Optional Hot Knife Heater Fuse F8
1
1
2
1
2
1
1
1
3
1
1
1
1
1
1
Electrical Schematic
70 Electrical Information

7500 V 541

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Users Manual

PAXAR Systems Group

Limited Warranty on PAXAR 7500 .......................................................................................... 1

Figure 1 - PAXAR 7500 Machine ............................................................................................. 2

PAXAR Dri-Ink System ............................................................................................................ 5

Figure 13 - Changing the Impression Pads................................................................ 19

Lubrication PAXAR 7500 (Weekly 20-30 wt. Oil) ................................................................. 33

Electrical Troubleshooting Introduction .................................................................................. 36

Replacement Parts Ordering .................................................................................................... 48

Users Manual PAXAR 7500

Figure 1 - Drive Assembly ........................................................................................ 49

Users Manual PAXAR 7500

Users Manual PAXAR 7500

Users Manual PAXAR 7500

PAXAR 7500 Specifications

1-3/4 (44.45 mm) wide x 3-7/8 (98.5 mm) long

Right Side 1-5/8 (41.28 mm)

Maximum Dri-Ink Width:

3-1/2 (88.9 mm)

Minimum Dri-Ink Width:

5/8 (15.8 mm)

Label Printing Rate:

150 per min.

165 pounds (74.8 kg)

215 pounds (97.52 kg)

Left-to-Right 34 (863.6 mm)

Users Manual PAXAR 7500

110V/60Hz/1Ph 20.0A Switchable Circuit

for 1/16 (1.57 mm) etching

Figure 2 - PAXAR 7500 Unpacking and Temporary Set-Up

Cut all strapping bands from carton and discard.

Remove top plywood cover and cardboard carton.

Users Manual PAXAR 7500

Adjustable tape feed (3-7/8) max.

Automatic tape-end shut-off switch (label tape and dri-ink).

Straight cut-off and automatic stacker.

Two-sided printing (to print both sides of label simultaneously).

Six digit predetermined counter.

Running adjustments for impression Dri-Ink feed, and cut-off register.

Two dri-ink heating controls (independent).

Prints 150 labels per minute.

Standard 110V/60Hz/1Ph, 220V/50Hz/1Ph, or 220V/60Hz/1Ph electrical systems

10. Micrometer positioning of back copy.

Users Manual PAXAR 7500

Non-reset continuous counter.

Two or three level counter programming.

Locating and Moving the Machine

Users Manual PAXAR 7500

PAXAR Sistema O Modelo Tinta-Seca

Alimentacion de la cinta ajustable (3-1/2 pulgadas maximo).

Interructor de parada automatico al fin de la cinta (cinta de etiquetas y tinta seca).

Cortadas a la medida y amontona automatcamente.

Imprime por 2 lados. (Para imprimir los 2 lados simultaneamente).

Contador de 3 digitos predeterminado.

Unidad de alimentacion de tinta-seca variable. (Ajustable con la mano).

2 Controles de temperatura de tinta-seca. (Independientes).

Imprime 150 etiquetas por minuto.

Estandar 110V/60Hz/1Ph, 220V/50Hz/1Ph, o 220V/60Hz/1Ph sistema electrico y

10. Posicion micro metrica de la placa de grabado.

Contador continuo sin parafa.

Ubicacion y Movimiento de la Maquina

Users Manual PAXAR 7500

Users Manual PAXAR 7500