OPERATING MANUAL:

Compact Pumps
pages 1-8

MANUEL DE LUTILISATEUR:

Entrainements de
Pompes Compactes
pages F1-F8

BEDIENUNGSANLEITUNG:

Kompaktpumpen
seiten D1-D8

Model No.
N de modle
Modellnummern
Modelo No.
Modello No.

MANUAL DE OPERACIN:

Bombas Compactas

77240-00
77240-10

pginas E1-E8

MANUALE DI ISTRUZIONI:

Pompe Compatte
pagine T1-T8

Cole-Parmer Instrument Co.

625 E. Bunker Court, Vernon Hills, Illinois U.S.A. 60061-1844 800-MASTERFLEX (627-8373) (847) 247-2929 (fax)
www.masterflex.com e-mail: techinfo@coleparmer.com

Barnant Company
28W092 Commercial Ave., Barrington, Illinois U.S.A. 60010-2392 (847) 381-7050 (847) 381-7053 (fax)
www.barnant.com e-mail: barnant@barnant.com

A-1299-5092
Edition 01

TABLE OF CONTENTS
Title
Page
SAFETY PRECAUTIONS ........................................................2
GENERAL DESCRIPTION ......................................................3
SETUP AND DRIVE OPERATION .......................................4-6
MAINTENANCE ......................................................................6
SPECIFICATIONS ...................................................................7
WARRANTY ............................................................................7
PRODUCT RETURN ...............................................................7
TECHNICAL ASSISTANCE.....................................................7

SAFETY PRECAUTIONS
WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures
to protect operator and equipment.

CAUTION: Tubing for use with the MASTERFLEX L/S compact pump are Masterflex two-stop tube sets.
See Appendix A for specifics. Use of tubing other than that specified will result in poor pumping
performance and/or pump system damage and voiding of applicable warranty.

WARNING: PRODUCT USE LIMITATION

These products are not designed for, nor intended for use in patient-connected applications, including,
but not limited to, medical and dental use and, accordingly, have not been submitted for FDA approval.

Trademarks bearing the symbol in this publication are registered in the U.S. and in other countries.
2

GENERAL DESCRIPTION
The MASTERFLEX L/S Compact
Pump System, Figure 1, is enclosed in
an epoxy-painted metal housing.

Tubing Retainer
Bracket

The Pump System can accommodate

one or two tubes simultaneously
(depending on model) at controlled
speeds as low as 20 rpm. Tubing is held
in place by stops bonded to the tubing
and slots in the Tubing Retainer
brackets. For a list of tube sets for use
with the Pump System, refer to
Appendix A.
The latching Occlusion Bed allows quick
loading or changing of tubing. The
Pump Head Rotor contains three rollers
for optimum flow and positive flow
checking. All units operate from an
External DC Power Supply and are
supplied with a Universal Power Supply
(see Input Specification for operating
voltage/frequency). This power supply
provides a DC output for connection
to the Pump Drive.
The single-turn, adjustable Speed
Control, Figure 2, provides variable
flow operation. The green PWR On indicator lights whenever the pump is operating. The Power On/Direction Switch
turns power on when either clockwise or
counterclockwise pump rotor direction
is selected. The MAX Button is used for
priming and purging and operates the
pump at maximum speed when
depressed.

Occlusion
Bed Latch

Universal Power
Supply

Figure 1. Masterflex L/S Compact Pump System

Tubing
Retainer
Bracket
PWR On
Indicator
MAX: Press and
hold to prime or
purge pump
Speed Control:
Provides variable
flow adjustment
Power On/Direction
Switch

Occlusion Bed Latch: Push to right

to release occlusion bed for loading
or changing tubing
Figure 2. Pump Front Panel

The rear panel, Figure 3, contains a DC power input jack for

connection of primary power and a 4-terminal barrier strip for
connection of remote start/stop and for a DC remote supply.

DC Power Input,
2.5 mm Coaxial Receptacle

SETUP
Use only MASTERFLEX L/S tubing sets to ensure
optimum performance. Use of other tubing may
void applicable warranties.

Selecting Tubing Size

Appendix A provides a list of tubing sets which will work
efficiently with the MASTERFLEX L/S Compact Pump
System. This list includes tubing diameters, flow rates in
mL/min and the maximum flow rates per revolution at 20 rpm
and 100 rpm. Tubing is listed by part number. For best
results, when using two tubes (two channel models only),
select tubes that provide flow rates within a 10:1 range.
(Tube diameter ratios should be within approximately 3.5:1.)
Silicone tubing should not be used with TYGON
or PHARMED.

Installing Tubing in Pump Head

WARNING: Be sure the Pump Drive is turned off
before proceeding. Loose clothing could
be caught in the rollers.

1. Place the Power On/Direction Switch, Figure 2, in the

center (Off) position.

Remote
DC
Input
Remote
Start/Stop
Input
Shorting Bar

Figure 3. Pump Rear Panel

Rear Tube
Retainer
Slots

Front Tube
Retainer
Slots

2. Push the Occlusion Bed Latch, Figure 4, to the right to

release the Occlusion Bed from the rotor.
3. Insert the tube set into the slot on one side of the tubing
retainer bracket with the tubing stop on top of the bracket
(opposite side from the rotor).
4. Wrap the tubing around the rollers and insert the tubing
into the slot on the opposite side of the bracket, stretching
the tubing slightly so that the second tubing stop is also on
top of the bracket.
5. For two channel modes, the tubing must be in the same
slots on both sides of the bracket (i.e. both in front slot or
both in rear slot). If two tubes are being installed, repeat 3
and 4 above with the second tube set.
6. Lift the occlusion bed up against the tubing and push the
occlusion bed latch to the left until it locks in place in the
cutout on the occlusion bed.

Occlusion Bed in
Unlatched (Tube
Loading) Position

Occlusion Bed Latch

Figure 4. Occlusion Bed in Unlatched Tube Loading Position

Connecting Primary Power

Remote DC Power Connection

Connect the External Power Supply to the applicable input

voltage source and the output of the External Power Supply
to the DC input connector on the pump unit.

Terminals 1 and 2 on the rear panel Barrier Terminal Strip,

Figure 3, provide a means for connecting a remote DC power
source. The positive (+) terminal is terminal 1. The negative ()
terminal is terminal 2.

NOTE: The Power Supply output connection is center

positive (+).

NOTE: Input voltage must not exceed 15V DC or equipment

may be damaged. A minimum of 11.0V DC is required for
proper operation.

Remote Start/Stop Connection

Terminals 3 and 4 on the rear panel Terminal Strip, Figure 3,
are used for remote start/stop operation. Pump direction and
speed are not remotely controllable. In non-remote operation,
these terminals are connected together by a Shorting Bar.
For remote control by switch closure, remove the Shorting
Bar and connect the two terminals of the remote control
switch to terminals 3 and 4. A closure of the remote control
switch contacts will start the Pump System. Opening the
contact will stop the Pump System.

OPERATION

MAINTENANCE

This section describes the procedures for obtaining desired

performance. Flow rate is determined by the drive speed and
the tubing size.

Cleaning: Keep the drive enclosure clean with mild

detergents. Never immerse nor use excessive fluid.

WARNING: Tubing breakage may result in fluid

being sprayed from pump. Use
appropriate measures to protect
operator and equipment.

Turning Pump System On and

Selecting Direction of Operation
The Pump System can be set to operate in either a clockwise
or a counterclockwise direction. The same control used to
select direction also turns power on or off. Select direction of
pump operation desired. PWR indicator should light.

Setting Pump Speed

Pump speed is controlled by the variable Speed Control.
Turning the control clockwise increases the speed. Tube life is
decreased with increased operating speed.

Priming Pump System

The MAX Push Button is used for priming and purging the
Pump System. When the MAX button is depressed, the pump
operates at maximum speed in the selected direction until the
button is released.

Motor/Brush Replacement: The motor used in this

inexpensive drive is not serviceable or repairable and has
brushes which cannot be replaced. The motor is rated for a
continuous duty life of 1500 operating hours minimum.
Operation at other than continuous duty cycles will result in
longer motor life. If motor failure for whatever reason occurs,
the motor must be replaced.

Replacement Parts
Item
Rubber feet (4 ea.)
Shorting bar
Power supply adapter
Speed knob
Speed knob cap
Speed knob skirt

Part No.
A-1390-0001
A-4402
77200-07
B-1083-0060
A-4623
A-4621

SPECIFICATIONS

WARRANTY

Output:

Use only MASTERFLEX L/S tubing links to ensure

optimum performance. Use of other tubing may
void applicable warranties.

Operating Speed:
Number of Tubing
Channels:
Model 77240-00
Model 77240-10
Direction of rotation:

20 to 100 rpm

1
2
Clockwise and Counterclockwise

Input:
Operating
Voltage/Frequency:

115V AC nominal, 50/60 Hz

(90130VAC) @500 mA AC
230V AC nominal, 50/60 Hz
(190260VAC) @300 mA AC
13.5V DC nominal
(11.0 to 15.0V DC) @ 2.4 A DC

Remote Start/Stop:

PRODUCT RETURN

Weight:
Color:
Material:

6.50 in x 5.25 in x 4.50 in

(16.5 cm x 13.4 cm x 11.4 cm)
3.3 pounds (1.5 kg)
Grey
Painted Steel

Enclosure Rating:

IP22 per IEC529

Environment:
Operating Temperature:
Storage Temperature:
Humidity (Non-cond):
Pollution Degree:

The warranty period for this product is noted on the

Warranty Card.

Contact closure connection at

terminal strip contacts 3 and 4

Construction:
Dimensions (L x W x H):

The Manufacturer warrants this product to be free from

significant deviations from published specifications. If repair
or adjustment is necessary within the warranty period, the
problem will be corrected at no charge, if it is not due to
misuse or abuse on your part, as determined by the
Manufacturer. Repair costs outside the warranty period,
or those resulting from product misuse or abuse, may be
invoiced to you.

32F to 104F (0C to 40C)

49F to 149F (45C to 65C)
10% to 90%
Pollution Degree 2
(Indoor usage lab, office)

Compliance (For CE Mark):

EN61326 (EMC Directive)
Converter is UL listed and CSA approved.

To limit charges and delays, contact the seller or

Manufacturer for authorization and shipping instructions
before returning the product, either within or outside of the
warranty period. When returning the product, please state
the reason for the return. For your protection, pack the
product carefully and insure it against possible damage
or loss. Any damages resulting from improper packaging
are your responsibility.

TECHNICAL
ASSISTANCE
If you have any questions about the use of this product,
contact the Manufacturer or authorized seller.

APPENDIX A
CAUTION: Tubing for use with the MASTERFLEX L/S Compact Pump Systems are Masterflex L/S
two-stop tube sets. Use of tubing other than that specified will result in poor pumping
performance and/or pump system damage and voiding of applicable warranty.

Pump Model

Material

Tubing
Size

77240-00

77240-10

Silicone

PharMed

Tygon

Viton

L/S 13

06421-13

06431-13

06416-13

06428-13

L/S 14

06421-14

06431-14

06416-14

06428-14

L/S 16

N/A

06421-16

06431-16

06416-16

06428-16

L/S 25

N/A

06421-25

06431-25

06416-25

06428-25

Nominal flow rate per channel in ml/min

Tubing
Size

Tubing ID
in (mm)

ml/rev

20 RPM

100 RPM

L/S 13

0.03 (0.76)

0.04

0.8

4.0

L/S 14

0.06 (1.5)

0.14

2.8

14

L/S 16

0.12 (3.0)

0.54

11

54

L/S 25

0.19 (4.8)

1.1

21

105