HYDROCARBONPROJECTENGI

NEERSLTD
CHENNAI600096,I
NDI
A
PROJ
ECTNO/

SUPPL
TR.
NO/

SUPP.L
TRDT/

03.10.2011

BCCC080740

RECD.DT

03.10.2011

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B Ramesh

CLIENT

IOCL BARAUNI (BIHAR)

CONSULTANT

HYDROCARBON PROJECT ENGINEERS LTD

PROJECT

ETP/BTP MODERNIZATION PROJECT

CONTRACTOR

UEM INDIA PRIVATE LIMITED

DOC. CONTROL NO. : DC/E/515

6
5
4
3
2
1
0
REV

29.09.11
29.06.11
19.05.11
31.03.11
28.03.11
18.03.11
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DATE

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JPY
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PREPARED BY

AJG
AJG
AJG
AJG
AJG
JPY
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REVIEWED BY

DATE:21.10.2011

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THERRELI
EVES
THECONTRACTOROFHI
SCONTRACTUALOBLI
GATI
ONSANDHI
S
RESPONSI
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TI
ESTO CORRECTNESSOFDESI
GN,DETAI
L,
MANUFACTURE,SATI
SFACTORYPERFORMANCEANDCONFORMI
TYOF
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ESWI
THI
NDI
ANSTATUTORYLAWSASMAYBEAPPLI
CABLENOR
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TLI
MI
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SCONTRACT

DKS
DKS
DKS
DKS
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V.KUMAR
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APPROVAL

UPS LOAD CALCULATON

Document No: BTP-502-02-D19A

Page :1 of 2

UPS SIZING CALCULATIONS FOR BTP

SN

Equipment/Item

Flow Transmitter (Magnetic Type)

Oil Analyzer
1
pH Analyzer
TOC Analyzer
Sulphide Analyzer
12V DC, 8.33 A, Bulk Power Supply (Redundant) for DCS
2
controller
24V DC, 8.33A Bulk Power Supply (Redundant) for
3
wireless gateway

Unit Load
(VA)
20
30
10
300
100

Qty
10
2
2
2
2

Load on UPS
(VA)
200
60
20
600
200

100

100

200

200

24V DC, 41.67A Bulk Power Supply (Redundant) for

Solenoid Valve

1000

1000

5
6
7
8
9
10

8 port Ethernet switch

Dell 20.1" TFT Monitor
Dell 25" LCD Monitor
Dell Dell Precision T3500 Workstation without Monitor
Dell Optiplex GX 760 Workstation without Monitor
Battery charging load

35
100
125
375
195
400

2
1
2
1
2
1

70
100
250
375
390
400

11 Therefore Load on UPS

3965

12 Considering spare capacity of 25% for future expansion

991.25

13 Therefore, total load requirement on UPS

4956.25

14 Required UPS Rating (Minimum)

4956.25

15 Selected Rating of UPS

7500

16 Back up Time for Full Load

1 Hrs.

Inrush Current Calculations:

Practically since the UPS is having a static bypass line, the system will transfer the load to
the load to the main line during transients. However to verify the capability of the inverter to
feed the transient in the worst case of mains not available during the transient, the inrush
current verification is done as below
Full load current of the UPS

7500 / 110
68.18

Total load current

3965 / 110
36.05

Inrush current during start-up of the biggest block

load

1370

VA

DOC. CONTROL NO. : DC/E/515

6
5
4
3
2
1
0
REV

29.09.11
29.06.11
19.05.11
31.03.11
28.03.11
18.03.11
1.06.10
DATE

JPY
JPY
JPY
JPY
JPY
JPY
JPY
PREPARED BY

AJG
AJG
AJG
AJG
AJG
AJG
NIRAJ
REVIEWED BY

UPS LOAD CALCULATION

DOCUMENT NO.

BTP-502-02-D19A

DKS
DKS
DKS
DKS
DKS
DKS
V.KUMAR
APPROVED BY

FOR APPROVAL

Page :2 of 2

(PLC connected load of 1300VA)

=
5*1370/110
(Inrush current equals to 5 times the full load currrent)
=
62.27
Load current (excluding the biggest block load)

(3965-1370)/110

23.59

Total load current during start up of the biggest block load on the running UPS

As per UPS datasheet overload capacity

=
=

(62.27+23.59)
85.86

150% for 10s

1.5*7500/110

102.27

A
A

The overload capacity of the UPS is "Greater" than the maximum inrush current during start-up
of the biggest block load with the rest of loads running.
Therefore, Selected UPS is suitable based on the inrush current calculation.
Based on Crest Factor:
Due to non-linearity of the instrument load connected to this UPS, crest factor verification is also
done as follows.
3 (Assumed, to be cofirmed by vendor)

Crest factor for the load

Ipeak (for full load rms current of 36.05 Amp)

=
=

3 * 36.05
108.14

2.5 * 68.18

170.45

Ipeak for 7.5KVA UPS

(Considering crest factor of 2.5 for UPS)

A
A

Therefore, Selected UPS is adequate.

Conclusion:
The selected UPS of 7.5KVA is suitable
DOC. CONTROL NO. : DC/E/515
6
5
4
3
2
1
0
REV

28.09.11
29.06.11
19.05.11
31.03.11
28.03.11
18.03.11
1.06.10
DATE

JPY
JPY
JPY
JPY
JPY
JPY
JPY
PREPARED BY

AJG
AJG
AJG
AJG
AJG
AJG
NIRAJ
REVIEWED BY

UPS LOAD CALCULATION

DOCUMENT NO.

BTP-502-02-D19A

DKS
DKS
DKS
DKS
DKS
DKS
V.KUMAR
APPROVED BY

FOR APPROVAL

UPS Power Consumtion List

Doc. No. :15180135-DCS-BTP-UPS-LOAD
Revision 3 29-June-2011 Page 6 of 20

IOCL,Barauni
UEM Pvt. Ltd.

12V DC & 24V DC Power Consumption Calculation for System

Sr.

Group

Group Name

Model

1
2
3
4
5

CNTR
AI16
AO8
DI32
DO32

BTP
BTP
BTP
BTP
BTP
BTP

VE3006
VE4003S2B6
VE4005S2B1
VE4001S2T2B4
VE4002S1T2B5

Item Description

Quantity

Controller (MDPlus)
Series 2 AI, 16-Channel, 4-20 mA, HART Card
Series 2 AO, 8 Channel 4-20 mA with HART Card
Series 2 DI, 32-Channel, 24 VDC, Dry Contact Card
Series 2 DO, 32-Channel, 24 VDC, High-Side Card
Smart Wireless Gateway

2
5
1
15
6
1

Unit Amp Total Amp Unit Amp Total Amp

12VDC
12VDC
24VDC
24VDC
1.80
3.60
0.00
0.00
0.15
0.75
0.60
3.00
0.15
0.15
0.30
0.30
0.08
1.13
0.15
2.25
0.15
0.90
0.00
0.00
0.00
0.00
0.50
0.50

Total
With 20% Spare
Grand Total

6.53
7.83
7.83

6.05
7.26
7.26

24V DC Power Calculation for Powering Field Solenoid

1

Relay

BTP

--

24V DC SOVs

66

0.00

Total
With 20% Spare
Grand Total

0.00
0.00
0.00
0.00

0.50

33.00
33.00
39.60
39.60

HYDROCARBONPROJECTENGI
NEERSLTD
CHENNAI600096,I
NDI
A
PROJ
ECTNO/

SUPPL
TR.
NO/

SUPP.L
TRDT/

03.10.2011

BCCC080740

RECD.DT

03.10.2011

A:DOCUMENTREVI
EWEDANDACCEPTED
ASSUBMI
TTED
B:DOCUMENTREVI
EWEDANDACCEPTED
WI
THCOMMENTS.TO RESUBMI
T
C:DOCUMENTNOTACCEPTED
REVI
EWEDBY:C

B Ramesh

DATE:21.10.2011

APPROVALORCOMMENTSCONVEYEDHEREI
NNEI
THERRELI
EVES
THECONTRACTOROFHI
SCONTRACTUALOBLI
GATI
ONSANDHI
S
RESPONSI
BI
LI
TI
ESTO CORRECTNESSOFDESI
GN,DETAI
L,
MANUFACTURE,SATI
SFACTORYPERFORMANCEANDCONFORMI
TYOF
SUPPLI
ESWI
THI
NDI
ANSTATUTORYLAWSASMAYBEAPPLI
CABLENOR
DOESI
TLI
MI
TTHEPURCHASER
SRI
GHTSUNDERTHI
SCONTRACT

Emerson Process Management 2009 - Confidential and Proprietary

UPS Power Consumtion List

Doc. No. :15180135-DCS-BTP-UPS-LOAD
Revision 3 29-June-2011 Page 3 of 20

IOCL,Barauni
UEM Pvt. Ltd.

110V AC UPS Power Consumption

110 V AC Incoming Supply
Sr.
1
2
3
4
5
6
7
8

Group Name
BTP
BTP
BTP
BTP
BTP
BTP
BTP
BTP

Make / Model
Meanwell
Meanwell
Meanwell
3-Com/D-Link
Dell
Dell
Dell
Dell

Item Description
12V DC, 8.33 A, Bulk Power Supply (Redundant)
24V DC, 8.33A Bulk Power Supply (Redundant)
24V DC, 41.67A Bulk Power Supply (Redundant)
8 Port Ethernet switch
20.1" TFT Monitor
25" LCD Monitor
Dell Precision T3500 Workstation without Monitor
Dell Optiplex GX 760 Workstation without Monitor

Quantity
1
1
1
2
1
2
1
2

Load (VA)
100
200
1000
35
100
125
375
195

Unit Amp
0.909
1.818
9.091
0.318
0.909
1.136
3.409
1.773

Total Load (Amp)

Total KVA for 110 V AC

Total Amp
0.91
1.82
9.09
0.64
0.91
2.27
3.41
3.55

Total Required Amp

0.91
1.82
9.09
0.64
0.91
2.27
3.41
3.55

22.59
2.49

22.59

2.50

HYDROCARBONPROJECTENGI
NEERSLTD
CHENNAI600096,I
NDI
A
PROJ
ECTNO/

SUPPL
TR.
NO/

SUPP.L
TRDT/

03.10.2011

BCCC080740

RECD.DT

03.10.2011

A:DOCUMENTREVI
EWEDANDACCEPTED
ASSUBMI
TTED
B:DOCUMENTREVI
EWEDANDACCEPTED
WI
THCOMMENTS.TO RESUBMI
T
C:DOCUMENTNOTACCEPTED
REVI
EWEDBY:C

B Ramesh

DATE:21.10.2011

APPROVALORCOMMENTSCONVEYEDHEREI
NNEI
THERRELI
EVES
THECONTRACTOROFHI
SCONTRACTUALOBLI
GATI
ONSANDHI
S
RESPONSI
BI
LI
TI
ESTO CORRECTNESSOFDESI
GN,DETAI
L,
MANUFACTURE,SATI
SFACTORYPERFORMANCEANDCONFORMI
TYOF
SUPPLI
ESWI
THI
NDI
ANSTATUTORYLAWSASMAYBEAPPLI
CABLENOR
DOESI
TLI
MI
TTHEPURCHASER
SRI
GHTSUNDERTHI
SCONTRACT

Emerson Process Management 2009 - Confidential and Proprietary